完整的GRR數(shù)據(jù)收集及分析報告

1、量量具具重重復(fù)復(fù)性性和和再再現(xiàn)現(xiàn)性性數(shù)數(shù)據(jù)據(jù)收收集集表表零零件件名名稱稱：量量具具名名稱稱：2.5D日日 期期：2013/6/11特特 性性：弧高量量 具具 號號：作作 成成：評評價價人人試試驗驗NO.NO.零零件件1 12 23 34 45 56 67 78 89 91010A A1 11.3801.3901.2771.3731.3431.3461.4031.4101.3901.4132 21.3761.3931.2771.3731.3471.3431.4031.4101.3931.4163 31.3801.3931.2801.3731.3431.3431.4031.4131.3901.41

2、3萬錫梅X X1.3791.3921.2781.3731.3441.3441.4031.4111.3911.414RaRa0.0040.0030.0030.0000.0040.0030.0000.0030.0030.003B B1 11.3831.3931.2801.3761.3431.3501.4101.4101.3901.4162 21.3801.3971.2831.3731.3501.3471.4061.4101.3901.4203 31.3831.3971.2871.3731.3431.3431.4061.4161.3901.420謝海霞X X1.3821.3961.2831.3741

3、.3451.3471.4071.4121.3901.419RbRb0.0030.0040.0070.0030.0070.0070.0040.0060.0000.004C C1 11.3761.3861.2771.3701.3431.3431.4031.4101.3901.4102 21.3761.3931.2771.3671.3431.3401.4031.4061.3871.4163 31.3761.3931.2731.3701.3431.3401.4061.4101.3901.410段小玲X X1.3761.3911.2761.3691.3431.3411.4041.4091.3891.41

4、2RcRc0.0000.0070.0040.0030.0000.0030.0030.0040.0030.006零零件件均均值值1.378888889 1.3927777781.2791.3721.34422222 1.34388889 1.40477778 1.410555561.391.41488889數(shù)數(shù)值值計計算算R R = = (Ra(Ra + + RbRb + + Rc)Rc) / / 評評價價人人個個數(shù)數(shù) 0.00347X XDIFFDIFF= = MaxMax X X - - MinMin X X=0.004600.00460均均值值圖圖X X = =1.37311.3731UC

5、LUCL = =1.3766461.376646LCLLCL = =1.3695541.369554極極差差圖圖UCL=UCL=0.0089230.008923R R = =0.00350.0035均均值值圖圖123456789101.200 1.250 1.300 1.350 1.400 1.450 ABCUCLLCLxUCLx=1.585339LCLx=1.580906極極差差圖圖123456789100.000 0.005 0.010 0.015 0.020 0.025 0.030 0.035 0.040 ABCUCLrUCLr=0.00557712345678910UCLx1.3771

6、.3771.3771.3771.3771.3771.3771.3771.3771.377LCLx1.3701.3701.3701.3701.3701.3701.3701.3701.3701.370UCLr0.0089230.0089230.0089230.0089230.0089230.0089230.0089230.0089230.0089230.008923平平均均值值1.37251.37311.3731Xa=Xa=1.3729Ra=Ra=0.00261.37511.37561.3758Xb=Xb=1.3755Rb=Rb=0.00451.37081.37081.3711Xc=Xc=1.37

7、09Rc=Rc=0.0033X X = =1.3731Rp=Rp=0.13589量量具具重重復(fù)復(fù)性性和和再再現(xiàn)現(xiàn)性性數(shù)數(shù)據(jù)據(jù)收收集集表表2013/6/11極極差差圖圖123456789100.000 0.005 0.010 0.015 0.020 0.025 0.030 0.035 0.040 ABCUCLrMSA/GageMSA/Gage R&RR&R (Gage(Gage RepeatabilityRepeatability andand Reproducibility)Reproducibility)量量具具重重複複性性和和再再現(xiàn)現(xiàn)性性報報告告零零件件編編號號：量量具具名

8、名稱稱： 2.5D日日 期期：2013/6/11特特 性性：弧高量量 具具 號號：QR-QA-YS01作作成成人人：規(guī)規(guī) 範(fàn)範(fàn)：1.330.10R =0.00347XDIFF =0.00460Rp =0.13589測測量量單單元元分分析析% % 總總變變差差 （TVTV）重重複複性性- -設(shè)設(shè)備備變變差差EVEV= R K1試試驗驗K K1 1%EV%EV=100100（EV/TVEV/TV）=0.003470.590820.8862= 1001000.00205/=0.002050.0020530.5908=4.7780%再再現(xiàn)現(xiàn)性性- -評評價價人人變變差差（AVAV）AV= （XDIFF

9、 K2）2 - （ EV2/（nr）%AV%AV=100（AV/TV）=0.004600.5231-0.00205/（10 3）= 1000.00238/=0.00238評評價價人人23=5.545300141%n = 零件數(shù)r = 實驗次數(shù)K K2 20.70710.5231重重複複性性和和再再現(xiàn)現(xiàn)性性（GRRGRR）GRRGRR= EV 2 + AV 2%GRR%GRR=100100（GRR/TVGRR/TV）=0.00205+0.00238零零件件K K3 3= 1000.00314/=0.0031420.7071=7.3198%零零件件變變差差（PV)PV)30.5231PV= Rp

10、K340.4467%PV%PV=100100（PV/TVPV/TV）=0.135890.314650.4030= 1000.04275/=0.0427560.3742=99.73%總總變變差差（TV)TV)70.3534TV= GRR 2 + PV 280.3375ndcndc=1.411.41（PV/GRRPV/GRR）=0.00314+0.0427590.3249=1.410.0428/=0.04287100.3146=19測測量量系系統(tǒng)統(tǒng)分分析析結(jié)結(jié)果果：判判定定標標準準：1.1. %GRR10%GRR10%測測量量系系統(tǒng)統(tǒng)可可接接受受；1.1. %GRR=7.3198%GRR=7.31

11、98%，10%10%；2.2. 分分級級數(shù)數(shù)ndc=19ndc=19，55；3.3. 均均值值圖圖顯顯示示，50%50%以以上上的的點點均均在在控控制制線線外外；4.4. 極極差差圖圖顯顯示示，所所有有點點均均在在控控制制線線內(nèi)內(nèi)。2.2. 10%GRR30%10%30%GRR30%測測量量系系統(tǒng)統(tǒng)不不可可接接受受；由由以以上上判判定定測測量量系系統(tǒng)統(tǒng)可可接接受受。4.4. 分分級級數(shù)數(shù)ndc5ndc5作作成成：批批準準：5.5. 均均值值圖圖：50%50%以以上上的的點點要要在在控控制制線線外外；日日期期：2013/6/112013/6/11日日期期：6.6. 極極差差圖圖：所所有有點點均均須須在在控控制制線線內(nèi)內(nèi)。(）2(22222(0.042870.042870.042870.042870.00314）MSA/GageMSA/Gage R&RR&R (Gage(Gage RepeatabilityRepeatability andand Reproduc