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1、摘要齒輪傳動是現(xiàn)代機(jī)械中應(yīng)用最廣的一種傳動形式。它的主要優(yōu)點是:瞬時傳動比恒定、工作平穩(wěn)、傳動準(zhǔn)確可靠,可傳遞空間任意兩軸之間的運動和動力;適用的功率和速度范圍廣;傳動效率高,;工作可靠、使用壽命長;外輪廓尺寸小、結(jié)構(gòu)緊湊。由齒輪、軸、軸承及箱體組成的齒輪減速器,用于原動機(jī)和工作機(jī)或執(zhí)行機(jī)構(gòu)之間,起匹配轉(zhuǎn)速和傳遞轉(zhuǎn)矩的作用,在現(xiàn)代機(jī)械中應(yīng)用極為廣泛。國內(nèi)的減速器多以齒輪傳動、蝸桿傳動為主,但普遍存在著功率與重量比小,或者傳動比大而機(jī)械效率過低的問題。另外,材料品質(zhì)和工藝水平上還有許多弱點,特別是大型的減速器問題更突出,使用壽命不長。國外的減速器,以德國、丹麥和日本處于領(lǐng)先地位,特別在材料和制造

2、工藝方面占據(jù)優(yōu)勢,減速器工作可靠性好,使用壽命長。但其傳動形式仍以定軸齒輪傳動為主,體積和重量問題,也未解決好。當(dāng)今的減速器是向著大功率、大傳動比、小體積、高機(jī)械效率以及使用壽命長的方向發(fā)展。減速器與電動機(jī)的連體結(jié)構(gòu),也是大力開拓的形式,并已生產(chǎn)多種結(jié)構(gòu)形式和多種功率型號的產(chǎn)品。近十幾年來,由于近代計算機(jī)技術(shù)與數(shù)控技術(shù)的發(fā)展,使得機(jī)械加工精度,加工效率大大提高,從而推動了機(jī)械傳動產(chǎn)品的多樣化,整機(jī)配套的模塊化,標(biāo)準(zhǔn)化,以及造型設(shè)計藝術(shù)化,使產(chǎn)品更加精致,美觀化。在21世紀(jì)成套機(jī)械裝備中,齒輪仍然是機(jī)械傳動的基本部件。CNC機(jī)床和工藝技術(shù)的發(fā)展,推動了機(jī)械傳動結(jié)構(gòu)的飛速發(fā)展。在傳動系統(tǒng)設(shè)計中的電

3、子控制、液壓傳動、齒輪、帶鏈的混合傳動,將成為變速箱設(shè)計中優(yōu)化傳動組合的方向。在傳動設(shè)計中的學(xué)科交叉,將成為新型傳動產(chǎn)品發(fā)展的重要趨勢。ABSTRACTWheel gear's spreading to move is a the most wide kind of the application spreads to move a form in the modern machine.Its main advantage BE:The spreads to move to settle, work than in a moment steady, spread to move acc

4、urate credibility, can deliver space arbitrarily sport and the motive of the of two stalks;Power and speed scope applies are wide; spreads to move an efficiency high, =0.92-0.98;work is dependable, service life long;Outline size outside the is small, structure tightly packed.The wheel gear constitut

5、ed to°from wheel gear, stalk, bearings and box body decelerates a machine, useding for prime mover and work machine or performance organization of, have already matched to turn soon and deliver a function of turning , the application is extremely extensive in the modern machine. Local decelerat

6、ion machine much with the wheel gear spread to move, the pole spread to move for lord, but widespread exist power and weight ratio small, or spread to move ratio big but the machine efficiency lead a low problem.There are also many weaknesses on material quality and craft level moreover, the especia

7、lly large deceleration machine's problem is more outstanding, the service life isn't long.The deceleration machine of abroad, with Germany, Denmark and Japan be placed in to lead a position, occupying advantage in the material and the manufacturing craft specially, decelerating the machine w

8、ork credibility like, service life long.But it spreads to move a form to still take settling stalk wheel gear to spread to move as lord, physical volume and weight problem, don't also resolve likeThe direction which decelerates a machine to is the facing big power and spread to move ratio, small

9、 physical volume, high machine efficiency and service life to grow greatly nowadays develops.Decelerating the connecting of machine and electric motor body structure is also the form which expands strongly, and have already produced various structure forms and various products of power model numbers

10、.Be close to ten several in the last yearses, control a technical development because of the modern calculator technique and the number, make the machine process accuracy, process an efficiency to raise consumedly, pushed a machine to spread the diversification of movable property article thus, the

11、mold piece of the whole machine kit turns, standardizing, and shape design the art turn, making product more fine, the beauty turns. Become a set a machine material in 21 centuries medium, the wheel gear is still a machine to spread a dynamic basic parts.CNC tool machine and the craft technical deve

12、lopment, pushed a machine to spread to move structure to fly to develop soon.Be spreading to move the electronics control, liquid in the system design to press to spread to move, wheel gear, take the mixture of chain to spread to move, will become become soon a box to design in excellent turn to spr

13、ead to move a combination of direction.The academics that is in spread move the design crosses, will become new spread a movable property article the important trend of the development.Essential character:Reduction gear、 Bearing 、gear 、mechanical drive。目 錄摘要·······

14、··················································

15、··········1ABSTRACT······································

16、83;·······················3第1章··························

17、;······································ 61.1課題背景··········&#

18、183;················································61.2國內(nèi)減速

19、器現(xiàn)狀·················································

20、83;··61.3圓柱齒輪減速器的工作原理簡介·····································71.4本項目的工作特點與關(guān)鍵技術(shù)····

21、3;··································71.5市場需求··············&#

22、183;···········································8第2章·····

23、3;·················································

24、3;········92.1設(shè)計課題········································&#

25、183;·················92.2工作情況·······························

26、···························92.3原始數(shù)據(jù)·····················

27、3;····································92.4設(shè)計內(nèi)容············&#

28、183;·············································92.5設(shè)計任務(wù)···

29、··················································

30、·····102.6設(shè)計進(jìn)度···········································

31、83;··············10第3章··································

32、3;·····························113.1傳動方案的擬定及說明··················&

33、#183;··························113.2電動機(jī)的選擇·····················&#

34、183;·······························12電動機(jī)類型和結(jié)構(gòu)的選擇················&

35、#183;·······················12電動機(jī)容量的選擇························

36、83;······················12確定電動機(jī)的轉(zhuǎn)速··························

37、;·····················12電動機(jī)型號的確定···························&

38、#183;···················123.3確定傳動裝置的總傳動比和分配傳動比··························

39、83;···13計算總傳動比·············································&

40、#183;·····13分配傳動裝置比··········································

41、3;······13分配減速器的各級傳動比········································133.4計算傳動

42、裝置的運動和動力參數(shù)····································13各級軸轉(zhuǎn)速···········&

43、#183;·········································14各輸入功率·······

44、··············································14各軸輸入轉(zhuǎn)矩··

45、3;················································143.5傳動件設(shè)計

46、計算·················································

47、3;·16第一對齒輪···············································

48、83;·····16.1選定齒輪類型、選精度等級、材料及齒數(shù)·······················16.2按齒面接觸強(qiáng)度設(shè)計···············

49、3;··························16.3按齒根彎曲強(qiáng)度設(shè)計·····················

50、83;····················18.4幾何尺寸計算····························

51、;·····················19第二對齒輪···························

52、3;·························選定齒輪類型、選精度等級、材料及齒數(shù)····················&

53、#183;··按齒面接觸強(qiáng)度設(shè)計··········································21.3按齒根彎曲強(qiáng)度設(shè)計

54、··········································23.4幾何尺寸計算······&#

55、183;··········································243.6軸的設(shè)計計算·····

56、83;···············································26高速軸·

57、3;·················································

58、3;·····26中間軸············································

59、;··············27低速軸···································

60、·······················333.7滾動軸承的選擇及校核計算························&

61、#183;···············35高速軸的軸承壽命校核································&

62、#183;·········35中間軸的軸承壽命校核······································&

63、#183;···36低速軸的軸承壽命校核··········································363.8鍵連接的選擇及校

64、核計算··········································393.9聯(lián)軸器的選擇·····

65、3;···············································393.10減速器機(jī)體結(jié)構(gòu)尺寸&

66、#183;············································393.11減速器附件的選擇···

67、;·············································413.12潤滑與密封···

68、··················································

69、·41第4章設(shè)計小結(jié)···············································

70、83;·······42第5章參考資料·········································

71、··············42致謝···································&#

72、183;······························43第1章 緒論1.1課題背景齒輪減速器在各行各業(yè)中十分廣泛地使用著,是一種不可缺少的機(jī)械傳動裝置。當(dāng)前減速器普遍存在著體積大、重量大,或者傳動比大而機(jī)械效率過低的問題。國外的減速器,以德國、丹麥和日本處于領(lǐng)先地位,特別在材料和制造

73、工藝方面占據(jù)優(yōu)勢,減速器工作可靠性好,使用壽命長。但其傳動形式仍以定軸齒輪傳動為主,體積和重量問題,也未解決好。日本住友重工研制的FA型高精度減速器,美國Alan-Newton公司研制的X-Y式減速器,在傳動原理和結(jié)構(gòu)上與本項目類似或相近,都為目前先進(jìn)的齒輪減速器。當(dāng)今的減速器是向著大功率、大傳動比、小體積、高機(jī)械效率以及使用壽命長的方向發(fā)展。因此,除了不斷改進(jìn)材料品質(zhì)、提高工藝水平外,還在傳動原理和傳動結(jié)構(gòu)上深入探討和創(chuàng)新,平動齒輪傳動原理的出現(xiàn)就是一例。減速器與電動機(jī)的連體結(jié)構(gòu),也是大力開拓的形式,并已生產(chǎn)多種結(jié)構(gòu)形式和多種功率型號的產(chǎn)品。目前,超小型的減速器的研究成果尚不明顯。在醫(yī)療、生

74、物工程、機(jī)器人等領(lǐng)域中,微型發(fā)動機(jī)已基本研制成功,美國和荷蘭近期研制分子發(fā)動機(jī)的尺寸在納米級范圍如能輔以納米級的減速器,則應(yīng)用前景遠(yuǎn)大。1.2國內(nèi)減速器現(xiàn)狀 國內(nèi)的減速器多以齒輪傳動、蝸桿傳動為主,但普遍存在著功率與重量比小,或者傳動比大而機(jī)械效率過低的問題。另外,材料品質(zhì)和工藝水平上還有許多弱點,特別是大型的減速器問題更突出,使用壽命不長。國內(nèi)使用的大型減速器(500kw以上),多從國外(如丹麥、德國等)進(jìn)口,花去不少的外匯。60年代開始生產(chǎn)的少齒差傳動、擺線針輪傳動、諧波傳動等減速器具有傳動比大,體積小、機(jī)械效率高等優(yōu)點。但受其傳動的理論的限制,不能傳遞過大的功率,功率一般都要小于40kw

75、。由于在傳動的理論上、工藝水平和材料品質(zhì)方面沒有突破,因此,沒能從根本上解決傳遞功率大、傳動比大、體積小、重量輕、機(jī)械效率高等這些基本要求。90年代初期,國內(nèi)出現(xiàn)的三環(huán)(齒輪)減速器,是一種外平動齒輪傳動的減速器,它可實現(xiàn)較大的傳動比,傳遞載荷的能力也大。它的體積和重量都比定軸齒輪減速器輕,結(jié)構(gòu)簡單,效率亦高。由于該減速器的三軸平行結(jié)構(gòu),故使功率/體積(或重量)比值仍小。且其輸入軸與輸出軸不在同一軸線上,這在使用上有許多不便。北京理工大學(xué)研制成功的"內(nèi)平動齒輪減速器"不僅具有三環(huán)減速器的優(yōu)點外,還有著大的功率/重量(或體積)比值,以及輸入軸和輸出軸在同一軸線上的優(yōu)點,處于國

76、內(nèi)領(lǐng)先地位。國內(nèi)有少數(shù)高等學(xué)校和廠礦企業(yè)對平動齒輪傳動中的某些原理做些研究工作,發(fā)表過一些研究論文,在利用擺線齒輪作平動減速器開展了一些工作。1.3圓柱齒輪減速器工作原理簡介當(dāng)電機(jī)的輸出轉(zhuǎn)速從主動軸輸入后,帶動小齒輪轉(zhuǎn)動,而小齒輪帶動大齒輪運動,而大齒輪的齒數(shù)比小齒輪多,大齒輪的轉(zhuǎn)速比小齒輪慢,再由大齒輪的軸(輸出軸)輸出,從而起到輸出減速的作用。圓柱齒輪減速器的長度較短,但軸向尺寸及重量較大。兩對齒輪侵入油中深度大致相等。高速級齒輪的承載能力難于充分利用;中間軸承潤滑困難;中間軸較長,剛性差,載荷沿齒寬分布不均勻。1.4本項目的技術(shù)特點與關(guān)鍵技術(shù)本項目的技術(shù)特點,圓柱齒輪減速器與國內(nèi)外已有的

77、齒輪減速器相比較,有如下特點:傳動比范圍大,自I=10起,最大可達(dá)幾千。若制作成大傳動比的減速器,則更顯示出本減速器的優(yōu)點。傳遞功率范圍大:并可與電動機(jī)聯(lián)成一體制造。結(jié)構(gòu)簡單、體積小、重量輕。比現(xiàn)有的齒輪減速器減少1/3左右。機(jī)械效率高。嚙合效率大于95%,整機(jī)效率在85%以上,且減速器的效率將不隨傳動比的增大而降低,這是別的許多減速器所不及的。 本減速器的輸入軸和輸出軸是在同一軸線上。它的傳動原理是:電機(jī)輸入旋轉(zhuǎn)運動,外齒輪作平行移動,其圓心的運動軌跡是一個圓,與之嚙合的內(nèi)齒輪則作定軸轉(zhuǎn)動。因為外齒輪作平行移動,所以稱謂平動齒輪機(jī)構(gòu)。齒輪的平行移動需要有輔助機(jī)構(gòu)幫助實現(xiàn)的,可采用(612副)

78、銷軸、滾子作為虛擬輔助平動機(jī)構(gòu),也可以采用偏心軸作為實體輔助平動機(jī)構(gòu)。內(nèi)平動齒輪減速器的關(guān)鍵技術(shù)和關(guān)鍵工藝是組成平行四邊形構(gòu)件的尺寸計算及其要求的加工精度、輪齒主要參數(shù)的選擇。這些因數(shù)都將影響傳動的能力和傳動的質(zhì)量??偟恼f,組成本減速器的各零部件都要求有較高的精度,它們將決定著減速器的整體傳動質(zhì)量。1.5市場需求分析 市場需求前景:同平動齒輪減速器由于體積小,重量輕,傳動效率高,將會節(jié)省可觀的原料和能源。因此,本減速器是一種節(jié)能型的機(jī)械傳動裝置,也是減速器的換代產(chǎn)品。本減速器可廣泛應(yīng)用于機(jī)械,冶金、礦山、建筑、航空、軍事等領(lǐng)域。特別在需要較大減速比和較大功率的各種傳動中有巨大的市場和應(yīng)用價值。

79、 社會經(jīng)濟(jì)效益:現(xiàn)有的各類減速器多存在著消耗材料和能源較多,對于大傳動比的減速器,該問題更為突出。而本新型減速器具有獨特的優(yōu)點。由于減速裝置在各部門中使用廣泛,因此,人們都十分重視研究這個基礎(chǔ)部件。不論在減小體積、減輕重量、提高效率、改善工藝、延長使用壽命和提高承載能力以及降低成本等等方面,有所改進(jìn)的話,都將會促進(jìn)資源(包括人力、材料和動力)的節(jié)省。 可以預(yù)見,本新型減速器在國內(nèi)外市場中的潛力是很大的,特別是我國超大型減速器(如水泥生產(chǎn)行業(yè),冶金,礦山行業(yè)都需要超大型減速器)大多依靠進(jìn)口,而本減速器的一個巨大優(yōu)勢就是可以做超大型的減速器,完全可以填補(bǔ)國內(nèi)市場的空白,并將具有較大的經(jīng)濟(jì)效益和社會

80、效益第2章 課程設(shè)計書2.1設(shè)計課題設(shè)計一用于帶式運輸機(jī)上的兩級齒輪減速器.運輸機(jī)連續(xù)單向運轉(zhuǎn),載荷有輕微沖擊,工作環(huán)境多塵,通風(fēng)良好,空載起動,卷筒效率為0.96(包括其支承軸承效率的損失),減速器小批量生產(chǎn),使用期限10年(300天/年),三班制工作,滾筒轉(zhuǎn)速容許速度誤差為5%,車間有三相交流,電壓380/220V。皮帶有效拉力F(KN)3.2皮帶運行速度V(m/s)1.4滾筒直徑D(mm)400表1-1 設(shè)計參數(shù)2.2.工作情況:工作平穩(wěn)、單向運轉(zhuǎn)2.3原始數(shù)據(jù)運輸機(jī)工作軸扭矩T(N·m):1450運輸帶速度V(m/s):0.8卷筒自徑D(mm):350運輸帶容許速度誤差():

81、5使用年限(年):10工作制度(班/日):22.4設(shè)計內(nèi)容電動機(jī)的選擇與運動參數(shù)計算;斜齒輪傳動設(shè)計計算軸的設(shè)計滾動軸承的選擇鍵和連軸器的選擇與校核;裝配圖、零件圖的繪制設(shè)計計算說明書的編寫2.5設(shè)計任務(wù)減速器總裝配圖一張齒輪、軸零件圖一張設(shè)計說明書一份2.6設(shè)計進(jìn)度第一階段:總體計算和傳動件參數(shù)計算第二階段:軸與軸系零件的設(shè)計第三階段:軸、軸承、聯(lián)軸器、鍵的校核及草圖繪制第四階段:裝配圖、零件圖的繪制及計算說明書的編寫第3 章 設(shè)計步驟3.1傳動方案的擬定及說明由題目所知傳動機(jī)構(gòu)類型為:同軸式二級圓柱齒輪減速器。故只要對本傳動機(jī)構(gòu)進(jìn)行分析論證。本傳動機(jī)構(gòu)的特點是:減速器橫向尺寸較小,兩大齒輪

82、浸油深度可以大致相同。結(jié)構(gòu)較復(fù)雜,軸向尺寸大,中間軸較長、剛度差,中間軸承潤滑較困難。 圖3-1總體布置簡圖3.2 電動機(jī)的選擇電動機(jī)類型和結(jié)構(gòu)的選擇因為本傳動的工作狀況是:載荷平穩(wěn)、單向旋轉(zhuǎn)。所以選用三相籠型異步電動機(jī),封閉式結(jié)構(gòu),電壓380V,Y型。電動機(jī)容量的選擇 a)工作機(jī)所需功率 kW kW Kw6.63 kW 式(31)b)電動機(jī)的輸出功率=Pw/ 式(32)= 式中:、分別表示V帶傳動、軸承、齒輪傳動、連軸器和滾筒的傳動效率。 取=0.96,=0.98(滾子軸承),=0.97(齒輪精度為7級,不包括軸承效率),=0.99(彈性柱銷聯(lián)軸器),=0.96,則: =0.79 式(33)

83、所以 =Kw=8.6 kW 式(34)確定電動機(jī)的轉(zhuǎn)速 滾筒軸工作轉(zhuǎn)速為:=43.68r/min 式(35)電動機(jī)型號的確定查機(jī)械設(shè)計課程設(shè)計手冊指導(dǎo)書表1推薦的傳動比合理范圍,取V帶傳動比=24,二級圓柱齒輪減速器傳動比=840,則總傳動比合理范圍為=16160,故電動機(jī)轉(zhuǎn)速的可選范圍為:=(16160)43.68=698.886988.8r/min 式(36)符合這一范圍的同步轉(zhuǎn)速有750、1000和1500 r/min。根據(jù)容量和轉(zhuǎn)速,查機(jī)械設(shè)計課程設(shè)計手冊有下表:方案電動機(jī)型號額定功率kW電動機(jī)轉(zhuǎn)速r / min 質(zhì)量kg堵轉(zhuǎn)轉(zhuǎn)矩最大轉(zhuǎn)矩同步轉(zhuǎn)速滿載轉(zhuǎn)速額定轉(zhuǎn)矩額定轉(zhuǎn)矩1Y 160M-

84、411150014401232.22.22Y 160L-61110009701472.01.23Y 180L-117507301841.72.0表3-1由表和實際情況選方案1 :Y160M-4 其額定功率為11Kw,滿載轉(zhuǎn)速為1460 r / min即可滿足。3.3 確定傳動裝置的總傳動比和分配傳動比計算總傳動比由電動機(jī)的滿載轉(zhuǎn)速和工作機(jī)主動軸轉(zhuǎn)速n,可確定傳動裝置應(yīng)有的總傳動比為:=33.42 式(37)分配傳動裝置比= 式(38)式中、分別表示V帶傳動和減速器的傳動比。為了使V帶傳動外廓尺寸不致過大,初步取i=2.5(實際的傳動比要在設(shè)計V帶傳動時,由所選大、小帶輪的標(biāo)準(zhǔn)直徑之比計算),則

85、減速器傳動比為: =13.368 式(39)分配減速器的各級傳動比 由條件給定為同軸式,考慮潤滑條件,為使二級大齒輪直徑相近,查機(jī)械設(shè)計課程設(shè)計手冊指導(dǎo)書圖12同軸式曲線得=5.3,則 =2.52。取=2.5。3.4計算傳動裝置的運動和動力參數(shù)各級軸轉(zhuǎn)速高速軸I:=584r/min 式(310)中間軸II:=110.19 r/min 式(311)低速軸III: r/min 式(312)滾筒軸: r/min 各軸輸入功率高速軸I: kW 式(313)中間軸II:kW 式(314)低速軸III:=7.29 kW 式(315)滾筒軸:=7.07 kW 式(316)各軸輸出功率 高速軸I:=7.90

86、kW 式(317) 中間軸II:=7.52 kW 式(318) 低速軸III:=7.14 kW 式(319) 滾筒軸:=6.65 kW 式(320)各軸輸入轉(zhuǎn)矩 高速軸I: 式(321)中間軸II: 式(322)低速軸III: 式(323) 滾筒軸: 式(324)各軸輸出轉(zhuǎn)矩電動機(jī)輸入功率: 式(325)高速軸I: 式(326)中間軸II: 式(327)低速軸III: 式(328)滾筒軸:式(329)運動和動力參數(shù)計算結(jié)果整理于下表:軸名 效率(P) kW 轉(zhuǎn)矩(T) 轉(zhuǎn)速(n)r /min傳動比 ( i )效率 ()輸入輸出 輸入輸出電動機(jī)軸8.454.9514602.50.96高速軸 I8

87、.0647.90131.88129.245845.2中間軸 II7.677.52664.44651.15110.192.5低速軸III 7.297.141579.041547.4644.11滾筒軸7.076.651531.981441.2944.1 表3-23.5傳動件設(shè)計計算第一對齒輪.1選定齒輪類型、選精度等級、材料及齒數(shù)a)根據(jù)總體布置簡圖和已知條件選用圓柱齒輪。b)運輸機(jī)為一般工作機(jī)器,速度不高,故選用7級精度(GB 10095-88)。c)材料選擇。由機(jī)械設(shè)計表10-1選擇小齒輪材料為40Cr(調(diào)質(zhì)),硬度為280HBS,大齒輪材料為45鋼(調(diào)質(zhì)),硬度為240HBS,二者材料硬度差

88、為40HBS。d)選小齒輪齒數(shù)=24,大齒輪齒數(shù)=,取=127。.2按齒面接觸強(qiáng)度設(shè)計查機(jī)械設(shè)計計算公式(10-9a)進(jìn)行計算,即: = 式(330)a)確定公式內(nèi)的各計算數(shù)值 試選載荷系數(shù)=1.3。 小齒輪傳遞的轉(zhuǎn)矩=131.88=105 查機(jī)械設(shè)計表10-7選取尺寬系數(shù) =1.0。查機(jī)械設(shè)計表10-6查得材料的彈性影響系數(shù)=189.8。 查機(jī)械設(shè)計圖1021d按齒面硬度查得小齒輪的接觸疲勞強(qiáng)度極限600MPa;大齒輪的解除疲勞強(qiáng)度極限550MPa 查機(jī)械設(shè)計式10-13計算應(yīng)力循環(huán)次數(shù)。 =109 式(331) 109 式(332)查機(jī)械設(shè)計圖1019查得接觸疲勞壽命系數(shù);。計算接觸疲勞許

89、用應(yīng)力。取失效概率為1,安全系數(shù)S1,查機(jī)械設(shè)計式10-12得 = MPa 式(333) =MPa=522.5 MPa 式(334)b)計算 試計算小齒輪分度圓直徑,代入中較小的值。 =2.32 式(335)=2.32mm =69.577 mm 計算圓周速度V。 v= m/s =2.13 m/s 式(336) 計算齒寬b。 b =1 mm=69.577mm 式(337) 計算尺寬與尺高之比。模數(shù) =mm=2.899 mm 式(338)齒高 h =2.25=6.523mm 式(339) 故 =10.667 計算載荷系數(shù)。 根據(jù)V=2.13m/s ,7級精度,查機(jī)械設(shè)計圖10-8得動載系數(shù)=1.0

90、8; 直齒輪 =1; 查機(jī)械設(shè)計表10-2得使用系數(shù)=1; 查機(jī)械設(shè)計表10-4用插值法查得7級精度、小齒輪相對于支承對稱布置時,=1.31575。 式(340) 由=10.667,=1.31575,查機(jī)械設(shè)計圖10-13得=1.25; 故載荷系數(shù)=1.42101 式(341) 按實際的載荷系數(shù)校正所得的分度圓直徑,查機(jī)械設(shè)計式(1010a)得: =71.67 式(342) 計算模數(shù)。 =mm=2.986mm 式(343).3按齒根彎曲強(qiáng)度設(shè)計 查機(jī)械設(shè)計式10-5得彎曲強(qiáng)度的設(shè)計公式為: 式(344)a)確定公式內(nèi)的各計算數(shù)值查機(jī)械設(shè)計圖10-20c的小齒輪的彎曲強(qiáng)度極限=500MPa;大齒輪的彎曲強(qiáng)度極限=380MPa;查機(jī)械設(shè)計圖10-18取彎曲疲勞壽命系數(shù)=0.85,=0.88;計算彎曲疲勞許用應(yīng)力。 取彎曲疲勞系數(shù)S=1.4,查機(jī)械設(shè)計式10

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