控制計劃樣板

1、1 of 4FM-7.51E-03控制計劃 Control Plan樣件Prototype 試生產(chǎn)Pre-launch 生產(chǎn) Production 控制計劃編號/Control Plan No. CP-CZ422日期（編制） Date(Originally) 2008-03-28版本Revision0303客戶名稱 Customer: Tyco主要聯(lián)系人/電話 Key Contact/Phone: Tiger / 8619-57741010日期(修訂） Date(Recension) 2009-05-14零件編號/最新版本號 Part Number/ Latest changedLever核心

2、小組 Core Team：黃文虎 朱軍華 朱德丘 黃文政 王鋒 楊玉輝 徐鴿英顧客工程批準(zhǔn)/日期（如需要）1000032061-xxxxxx/ACustomer Engineering Approval/Date(IfReqd)零件名稱/描述 Part Name/Description項目工程師批準(zhǔn)/日期 EG EngineerApproval/Date：顧客質(zhì)量批準(zhǔn)/日期（如需要）K-BAND TRANSCEIVER BODY項目經(jīng)理批準(zhǔn)/日期 EG MgrApproval/Date：Customer Quality Approval/Date(If Reqd)供方/工廠 Supplier/

3、Plant供方代碼 SupplierCode質(zhì)量工程師批準(zhǔn)/日期 QEApproval/Date：朱德丘其它批準(zhǔn)/日期(如需要)DYNACAST(Shang Hai) Ltd.CZ422質(zhì)量經(jīng)理批準(zhǔn)/日期 Quality MgrApproval/Date：Other Approval/Date(If Reqd)零件/過程編號 PartProcessNo.過程名稱/操作描述ProcessName/OperationDescription機器，裝置，夾具，工裝/部門Machine,Device,Jig Tools formfg. /dept.特性 Character特殊特性分類SpecialCha

4、r.Class方法 Methord反應(yīng)計劃Reaction Plan編號ItemiseNo.產(chǎn)品Product過程Process產(chǎn)品/過程 規(guī)范/公差Product/ProcessSpecification/Tolerance評價/測量技術(shù)Evaluation/MeasurementTech./Department 樣本Sample控制方法ControlMethord容量Size頻率 Freq.100原材料檢驗Receiving Insp.質(zhì)量部QA合金型號Alloy typerawmaterial原材料 ZAMAK3光譜儀Spectrograph每個爐號PerFurnace每批Each Lo

5、tQA原材料檢查表并在材料卡片上蓋章QAcheck sheetand Stamp onthe Heat #card退回不合格品給供應(yīng)商Return theNG ingot to thesupplier200壓鑄CastingA3/生產(chǎn)部Production參數(shù)設(shè)置Machineset-up參數(shù)卡parameter card據(jù)參數(shù)卡檢查相應(yīng)的設(shè)置參數(shù)ReviewInstructionand Settings一次Once每班次 Each Shift參數(shù)卡ParameterCard調(diào)整機器設(shè)置Adjust machinesettings500首件檢查Setup approval質(zhì)量部QA外觀Appe

6、arance無填充不良、無嚴(yán)重流紋 No non-fill or heavy flow mark目視Visual5件/型腔5pcs/cav每次設(shè)置Each Setup檢查記錄表CheckingRecord通知模具間修正,Inform toolroomto fix the tool.#1/48/62尺寸Dimension1.94+/-0.05 （6X 2-56 UNC-2B 底孔）針規(guī)pin gauge1件/型腔1pcs/cav#2尺寸Dimension.113+0/-.002針規(guī)pin gauge#6尺寸Dimension2X.152+0.005/0針規(guī)pin gauge#7尺寸Dimensi

7、on2X.106+/-.001針規(guī)pin gauge#8尺寸Dimension2X.066+/-.002針規(guī)pin gauge#11尺寸Dimension0.7900.005卡尺caliper#13尺寸Dimension.302+.005/0針規(guī)pin gauge#14尺寸Dimension.209+/-.001針規(guī)pin gauge#15尺寸Dimension.066+/-.002針規(guī)pin gauge2 of 4FM-7.51E-03零件/過程編號 PartProcessNo.過程名稱/操作描述ProcessName/OperationDescription機器，裝置，夾具，工裝/部門Ma

8、chine,Device,Jig Tools formfg. /dept.特性 Character特殊特性分類SpecialChar.Class方法 Methord反應(yīng)計劃Reaction Plan編號ItemiseNo.產(chǎn)品Product過程Process產(chǎn)品/過程 規(guī)范/公差Product/ProcessSpecification/Tolerance評價/測量技術(shù)Evaluation/MeasurementTech./Department 樣本Sample控制方法ControlMethord容量Size頻率 Freq.#23尺寸Dimension0.8300.005卡尺caliper1件/

9、型腔1pcs/cav每次設(shè)置Each Setup檢查記錄表CheckingRecord通知模具間修正,Inform toolroomto rectify thetool.#38尺寸Dimension0.1500.005卡尺caliper#39尺寸Dimension0.3500.005卡尺caliper#40尺寸Dimension0.2800.005卡尺caliper#42尺寸Dimension0.0820.003針規(guī)pin gauge#44尺寸Dimension0.7550.005卡尺caliper#50尺寸Dimension.063.003針規(guī)pin gaugeB.003 (共五款以此區(qū)別且

10、在模具上穴號區(qū)分,見第4頁附表Cavsymbol partition for serialpart,see page 4 sheet）工顯toolmakerscope#59尺寸Dimension4.57-4.62 （10-64 UNS-2B 底孔）針規(guī)pin gauge底孔深.165.005卡尺caliper.076+.005/0針規(guī)pin gauge510制程檢驗IPQC操作員/QCOperator/QC外觀Appearance無填充不良、無嚴(yán)重流紋 No non-fill or heavy flow mark目視Visual5件/型腔5pcs/cav每4小時Every 4 hrs檢查記錄表

11、CheckingRecord隔離產(chǎn)品并通知QE處理，通知模具間修正 quarantinethe parts andask PQE fordisposition,Inform toolroom torectify thetool.孔holes檢查有無斷針Core broken NG目視Visual2件/型腔1pcs/cav#11尺寸Dimension0.7900.005卡尺caliper#23尺寸Dimension0.8300.005卡尺caliper#44尺寸Dimension0.7550.005卡尺caliper209手折去澆 De-gate byhand外觀appearance無澆口殘留N

12、o gate remain目視visual1每批 per lot過程卡簽字Sigh offNA305去毛刺de-burrvendor外觀appearance產(chǎn)品周邊無毛刺殘留around part have no burrremain供應(yīng)商控制Vendor control委外加工記錄單Re-contractrecord通知相關(guān)人員確認notify relatepeople tocomfirm520進料檢驗IQC外觀appearance毛刺去干凈,無打傷no flash and handling damageVSAQL0.65C=0each lot檢查記錄表CheckingRecord通知相關(guān)人

13、員確認notify relatepeople tocomfirm各款產(chǎn)品不可以混料(區(qū)別見4頁附表)Cant mixed part withdifference serial,See pg4.307Thermal de-burr熱爆去毛刺二次加工/SO外觀Appearance毛刺去干凈,無打傷no flash and handling damage目視visual100%每批 per lot檢查記錄表CheckingRecord通知相關(guān)人員確認Inform therelated toconfirm3 of 4FM-7.51E-03零件/過程編號 PartProcessNo.過程名稱/操作描述P

14、rocessName/OperationDescription機器，裝置，夾具，工裝/部門Machine,Device,Jig Tools formfg. /dept.特性 Character特殊特性分類SpecialChar.Class方法 Methord反應(yīng)計劃Reaction Plan編號ItemiseNo.產(chǎn)品Product過程Process產(chǎn)品/過程 規(guī)范/公差Product/ProcessSpecification/Tolerance評價/測量技術(shù)Evaluation/MeasurementTech./Department 樣本Sample控制方法ControlMethord容量S

15、ize頻率 Freq.440絞孔Reamming供應(yīng)商Vendor14#依圖紙作業(yè)per drawing需確保直徑.209+/-.001mm供應(yīng)商控制Vendorcontrol通知SQE確認Inform SQE toconfirm.445攻牙Tapping供應(yīng)商Vendor外觀Appearance作業(yè)指導(dǎo)書 Workinstruction41031三價鉻無色鈍化Trivalentchromate供應(yīng)商Vendor外觀Appearance作業(yè)指導(dǎo)書 Workinstruction520進料檢驗IQCQC/QA外觀Appearance無打傷，外觀無臟污。nodamage,nick,good app

16、earance目視VisualC=0(.65)每批Each Lot檢查記錄表CheckingRecord通知相關(guān)人員確認Inform therelated toconfirm各款產(chǎn)品不可以混料(區(qū)別見4頁附表)Cant mixed part withdifference serial,See pg4.外觀Appearance外觀色澤一致consistancy incolor on surface目視VisualC=0(.65)鹽霧實驗報告 Saltspray testreport中性鹽霧實驗GB7級標(biāo)準(zhǔn)litmusless salt spray GBClass 7實驗報告Testingrepo

17、rt1螺紋Thread螺紋共6個孔6X 2-56 UNC-2B螺紋規(guī)Thread gauge5pcs螺紋Thread螺紋10-64 UNS-2B螺紋規(guī)Thread gauge5pcs孔內(nèi)不可有毛刺No burr,.209+/-.001PG5pcs330選別Sorting二次加工Secondoperator外觀Appearance外觀色澤一致，無臟污consistancyin color on surface, no dirty目視Visual100%每批Each Lot檢查記錄表CheckingRecord通知相關(guān)人員確認Inform therelated toconfirm各款產(chǎn)品不可以混料

18、(區(qū)別見4頁附表)Cant mixed part withdifference serial,See pg4.530最終檢驗FQCQC/QA外觀Appearance無打傷 / 無變形 / 無毛刺殘留 nodamage,no bend, no burrremain目視VisualC=0(.65)每批Each Lot檢查記錄表CheckingRecord通知相關(guān)人員確認Inform therelated toconfirm各款產(chǎn)品不可以混料(區(qū)別見4頁附表)Cant mixed part withdifference serial,See pg4.目視Visual5件5pcs#23尺寸Dimens

19、ion0.8300.005卡尺caliper5件5pcs#44尺寸Dimension0.7550.005卡尺caliper5件5pcs#1/48/62螺紋Thread螺紋共6個孔6X 2-56 UNC-2B螺紋規(guī)Thread gauge5件5pcs#59螺紋Thread螺紋10-64 UNS-2B螺紋規(guī)Thread gauge5件5pcs4 of 4FM-7.51E-03零件/過程編號 PartProcessNo.過程名稱/操作描述ProcessName/OperationDescription機器，裝置，夾具，工裝/部門Machine,Device,Jig Tools formfg. /de

20、pt.特性 Character特殊特性分類SpecialChar.Class方法 Methord反應(yīng)計劃Reaction Plan編號ItemiseNo.產(chǎn)品Product過程Process產(chǎn)品/過程 規(guī)范/公差Product/ProcessSpecification/Tolerance評價/測量技術(shù)Evaluation/MeasurementTech./Department 樣本Sample控制方法ControlMethord容量Size頻率 Freq.14尺寸Dimension.209+/-.001mm螺紋規(guī)Thread gauge5件5pcs600Packing包裝SO外觀Appearance包裝指引packing instruction根據(jù)指導(dǎo)書檢驗Reviewinstruction每個Each100%在過程卡上簽字Router Signof通知相關(guān)人員確認Inform therelated toconfirm650入庫SO-數(shù)量一致quatity 目視 VisualPER LOTPER LOT-Not