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1、現(xiàn)場儀表設(shè)備安裝、防護(hù)方案INSTALLATION AND PROTECTION OF FIELD INSTRUMENT EQUIPMENTS1、 編制說明 現(xiàn)場儀表設(shè)備在石油、化工、電力、制藥、冶金等行業(yè)應(yīng)用廣泛,其特點(diǎn)是隨工藝流程布局分散,而且易損易失精密元器件較多。隨著現(xiàn)代科技的進(jìn)步,儀表設(shè)備產(chǎn)品向多樣化、智能化方向發(fā)展,安裝方式更趨靈活,對施工現(xiàn)場設(shè)備防護(hù)也提出了更高要求。為了提高施工現(xiàn)場儀表設(shè)備安裝、防護(hù)質(zhì)量,向業(yè)主提供優(yōu)良工程產(chǎn)品,履行我公司的質(zhì)量承諾,特編制本方案。2、編制依據(jù)2.1、工程承包合同或協(xié)議。2.2、儀表設(shè)計(jì)施工圖及其它設(shè)計(jì)文件。2.3、施工組織設(shè)計(jì)。2.4、國家現(xiàn)行
2、的自動(dòng)化儀表施工及驗(yàn)收規(guī)范。2.5、國家現(xiàn)行的自動(dòng)化儀表質(zhì)量檢驗(yàn)評定標(biāo)準(zhǔn)。2.6、我公司質(zhì)量體系程序防護(hù)程序CX/HJ15.02-98。2.7、儀表設(shè)備制造廠提供的技術(shù)文件。3、工程概況3.1、概述工程名稱、范圍、地點(diǎn)、規(guī)模、特點(diǎn)、儀表回路、儀表設(shè)備臺(tái)件、工期要求及投資等。3.2、主要實(shí)物工程量:主要實(shí)物工程量表序號(hào)儀表設(shè)備名稱單位數(shù)量規(guī)格型號(hào)備注1溫度儀表臺(tái)(件)2壓力儀表臺(tái)(件)3流量儀表臺(tái)(件)4物位儀表臺(tái)(件)5分析儀表臺(tái)(件)6旋轉(zhuǎn)機(jī)械量儀表臺(tái)(件)7執(zhí)行器臺(tái)(件)8現(xiàn)場儀表盤、箱、柜、臺(tái)臺(tái)(件)9其它臺(tái)(件)4.1、一般規(guī)定:GENERAL NOTES、儀表安裝前應(yīng)按設(shè)計(jì)位號(hào)核對其
3、型號(hào)、規(guī)格及材質(zhì)。其外觀應(yīng)完好無損,附件齊全。Check instrument type, size and material first. Ensure undamaged and pretty. 、儀表安裝前應(yīng)進(jìn)行單體試驗(yàn)和校準(zhǔn)。設(shè)計(jì)要求脫脂的儀表應(yīng)在脫脂檢驗(yàn)合格后安裝。Single adjusted should be took before installation, the instrument to be Degreased shall be installed after accepted. 、現(xiàn)場儀表安裝時(shí),其位置不得影響工藝操作。顯示儀表應(yīng)安裝在便于觀察、維修的位置(儀表中心
4、距地面高度宜為1.21.5米)。Location and method of F.I.I shall not affect pipe-worker operation. Indication instrument should locate to be inspected and repaired (normally,1.21.5meter is the highth of instrument center and ground).、儀表宜安裝在遠(yuǎn)離機(jī)械振動(dòng)、強(qiáng)電磁場、介質(zhì)腐蝕、高溫、潮濕的場所。Instrument should be far from mechanical vibrati
5、on, extensive magnetic, medium corrosion, high temperature and watery location、儀表安裝時(shí)不應(yīng)敲擊及振動(dòng),安裝后應(yīng)牢固、平正,不承受配管或其它機(jī)械外力。Devices should not be knocked or vibrated when being installed. They shall be fixed, steady and no mechanical compression to instrument after installed.、安裝在工藝管道的儀表或測量元件,宜在工藝管道吹掃后,壓力試驗(yàn)前安
6、裝,儀表標(biāo)定流向應(yīng)與被測介質(zhì)流向一致。儀表或測量元件的法蘭軸線應(yīng)與工藝管道軸線一致,固定時(shí)使其受力均勻。Instrument or measured cell located in pipe shall be mounted after pipe blowing and before pressure test, identified direction should be the same as be measured liquid. Flange axle of instrument or cell shall be the same as pipe. They are fixed at
7、average strength、儀表設(shè)備上的接線盒、進(jìn)線孔的引入口不應(yīng)向上,以避免油、水及灰塵進(jìn)入盒內(nèi),當(dāng)不可避免時(shí),應(yīng)采取密封措施。To prevent oil, water or dust entering, entry hole or cable inlet of devices should not face up; otherwise ,sealed、儀表設(shè)備標(biāo)志牌上的文字及端子編號(hào)等應(yīng)書寫或打印正確、清楚。Words and terminal number of instrument equipment brand should be written and printed tr
8、uly and clearly、儀表設(shè)備(盤、箱、柜、臺(tái)等)嚴(yán)禁用非機(jī)械加工方法開孔或切割。Do not using non-mechanical method to role and cut in devices (example panel, box, operation station)、對有特殊要求的設(shè)備,安裝時(shí)應(yīng)嚴(yán)格按照安裝使用說明書進(jìn)行。Install special instruments according to installation specification completely.4.2、溫度儀表安裝:Temperature Instrument Installatio
9、n、就地指示溫度儀表安裝時(shí),應(yīng)便于觀察。Local indication Temp. Instrument shall be easily observed、溫度儀表(熱電阻、熱電偶等)連接螺紋應(yīng)與其配合使用的連接頭螺紋應(yīng)匹配。Connection thread of Temperature Instrument(example RTD., thermocouple) shall be accordant to those encasement、安裝在工藝管道上的測溫元件插入方向宜與被測介質(zhì)逆向或垂直,插入深度應(yīng)處于管道截面1/32/3處。Inserting of thermal measur
10、ement element, mounted in the pipes; should be opposite or vertical to way of medium. Entry depth is around 1/32/3 section.、溫度儀表應(yīng)在工藝管道、設(shè)備施工完畢后,壓力試驗(yàn)前安裝。The temperature instrument shall be installed before test and pipeline and equipment have be finished.、表面溫度計(jì)的感溫面應(yīng)與被測表面緊密接觸,固定牢固。Connection of surface
11、 of sensor and surface to be measured is close and fastness.、安裝在含固體顆粒介質(zhì)中的測溫元件,應(yīng)采取防磨損的保護(hù)措施。Thermal measurement element installed into solid particles medium shall be protected to prevent grinding.4.3、壓力儀表安裝:Pressure Instrument Installation、測量低壓的壓力表或壓力變送器的安裝高度宜與取壓點(diǎn)的高度一致。Installation height for low pre
12、ssure gauge or TS on same level that of with testing point. 、集中安裝的壓力表或壓力變送器應(yīng)布局合理,排列整齊美觀。Pressure gauge or TS should be installed in reasonable layout and orderly arrange when concentrated installed.、壓力儀表不宜安裝在振動(dòng)較大的設(shè)備和管線上。Pressure gauge should not be installed at the equipment or pipeline which with b
13、ig vibration.、被測介質(zhì)壓力波動(dòng)大時(shí),壓力儀表應(yīng)采取緩沖措施。There are buffer methods where tested-medium pressure fluctuates largely.、測量高壓的壓力表安裝在操作崗位附近時(shí),宜距地面1.8米以上,或在儀表正面加保護(hù)罩,防止萬一發(fā)生泄露傷人。The minimum distance is 1.8 meter between ground and center of high-pressure gauge close to operation post. Otherwise, protection sheath
14、shall is requisite on front of instrument to prevent leakage、測量粘度大、腐蝕性強(qiáng)或易于氣化的介質(zhì)時(shí),壓力儀表安裝應(yīng)加隔離缸或采用隔膜式或密封毛細(xì)管膜片式壓力表。Sealing chamber, septum type and seal capillary diaphragm type instrument should be provided when measuring pressure of high viscosity , strong causticity or gasified medium.、測量液體或蒸汽壓力時(shí),應(yīng)優(yōu)先
15、選用變送器低于取壓點(diǎn)的安裝方案。測量氣體(特別是濕氣體)壓力時(shí),應(yīng)優(yōu)先選用變送器高于取壓點(diǎn)的安裝方案。Plan that transmitter is lower than pressure-testing point be considered at first when measuring liquid or steam pressure. For gas (especially to wet gas) transmitter is higher than pressure-testing point at first.4.4、流量儀表安裝:Flowing instrument insta
16、llation. 、核對流量儀表說明書和工藝管道平面圖,設(shè)計(jì)應(yīng)能滿足流量測量儀表對介質(zhì)、流向、位置、上下游側(cè)直管段的技術(shù)要求。Check specification and process piping layout drawing. Design shall meet technical requirement to medium, flowing direction, location, upper and lower reaches straight pipe. 、孔板、噴嘴等節(jié)流元件安裝前應(yīng)進(jìn)行外觀和尺寸檢查并作記錄,孔板的入口和噴嘴的出口邊緣應(yīng)無毛剌和圓角,無劃痕及可見損傷。安裝時(shí),
17、孔板的銳邊或噴嘴的曲面?zhèn)葢?yīng)迎著被測介質(zhì)的流向。Before installing flowing component, appearance and dimension of flowing component shall be examined and recorded. Edge of passage inlet or spray- mouth outlet shall be smooth and undamaged. The acute side of passage and curvature side of spray- mouth shall meet medium directi
18、on. 、差壓計(jì)或差壓變送器安裝時(shí),正負(fù)壓室與測量管路的連接必須正確無誤。變送器安裝應(yīng)便于操作與維護(hù)。Differential pressure meter or differential pressure transformitter It is easy to operate and mainenance 、轉(zhuǎn)子流量計(jì)應(yīng)安裝在無振動(dòng)的垂直管道上,上游側(cè)直管段的長度不宜小于2倍工藝管道內(nèi)徑。前后工藝管道應(yīng)固定牢固。Rotameter should be installed on pipeline without vibration, length of upward steam run no
19、t less than 2 times of inside diameter of pipe, and up/down pipe should be installed fastness.、電磁流量計(jì)的安裝應(yīng)符合下列規(guī)定:Installation of solenoid flow meter should comply with requirement:a、流量計(jì)、被測介質(zhì)及工藝管道三者之間應(yīng)連成等電位,并應(yīng)接地。The flow meter, medium to be measured and process pipeline have equivalent potential, and t
20、o be earthed.b、在垂直的工藝管道上安裝時(shí),被測介質(zhì)的流向應(yīng)自下而上,在水平和傾斜的工藝管道上安裝時(shí),兩個(gè)測量電極不應(yīng)在工藝管道的正上方和正下方位置。Flow direction of medium to be measure should from up to down when installed on vertical pipeline. Two measuring poles should not be installed upright up/down of pipe on when installed on horizontal or slopeing pipeline
21、.c、口徑大于300毫米時(shí),應(yīng)有專用的支架支撐。Support should be provided for the diameter bigger than 300mm.d、周圍有強(qiáng)磁場時(shí),應(yīng)采取防干擾措施。Disturb protection should be carried out when has strong magnetism around it.、容積式流量計(jì)宜安裝在水平管道上,刻度盤應(yīng)處于垂直平面內(nèi)。流量計(jì)上游應(yīng)設(shè)置過濾器,若被測介質(zhì)含氣體,則應(yīng)安裝除氣器。Cubage flow meter should be installed on horizontal pipeline
22、, and dial should be installed in vertical .Filter should be installed on up run of flow meter. Aspirator shall be provided when air in medium to be measured.、均速管(阿紐巴)流量計(jì)一次測量元件應(yīng)通過并垂直于管道中心線。Primary measuring element of Annubar flow meter shall be installed cross and perpendicular on the piping center
23、 line. 、質(zhì)量流量計(jì)傳感器部分應(yīng)有固定防振動(dòng)措施,轉(zhuǎn)換器應(yīng)安裝在環(huán)境條件良好處,就地安裝的轉(zhuǎn)換器應(yīng)裝保護(hù)箱。Vibration-proof of sensor of mass flow meter should be carried out, change should be install in fine condition, and protect box should be provided for local changer.、需加前后直管段的流量儀表,直管段口徑應(yīng)與流量儀表口徑一致。When flowing instrument need to add straight pip
24、e, its diameter is corresponded with that of straight tube4.5、物位儀表安裝:Level Instrument Installation、差壓計(jì)或差壓液位變送器安裝高度不應(yīng)高于下部取壓口,但用雙法蘭式差壓變送器、吹氣法及利用低沸點(diǎn)、液體汽化傳遞壓力的方法測量液位時(shí)可不受此限。Installation height for DP level transmitter should lower bottom testing pressure point、浮筒液位計(jì)安裝前應(yīng)檢查設(shè)備接口的垂直度,浮筒應(yīng)垂直安裝,其垂直度允許偏差為2/1000。
25、Vertical of equipment joint should be check before install floating pontoon level meter, it is installed vertically and allowable error is 2/1000.、雷達(dá)液位計(jì)安裝時(shí),其法蘭面應(yīng)平行于被測液面,探測器及保護(hù)管應(yīng)按設(shè)計(jì)和制造廠要求進(jìn)行安裝,必須同設(shè)備一同進(jìn)行壓力試驗(yàn)。Flange of radar lever meter should parallels the level of liquid to be measured when installing
26、 it, detector and protect tube is to be in accordance with the requirement, and pressure test should be carried out together with equipment.、法蘭式差壓變送器毛細(xì)管敷設(shè)時(shí)應(yīng)加保護(hù)措施,彎曲半徑應(yīng)大于50mm,如安裝地點(diǎn)環(huán)境溫度變化過大,應(yīng)采取隔熱措施。Protection should be carried out when installing capillary tube of flange type DP level transmitter, the
27、 bending radius is more than 500mm. Insulation should be taken for environment temperature has big change,、物位開關(guān)應(yīng)安裝固定牢固,浮子、轉(zhuǎn)動(dòng)機(jī)構(gòu)活動(dòng)自如。Level switch install fastness, float and jack act freely.、鋼帶式液位計(jì)的導(dǎo)向鋼絲應(yīng)安裝牢固,垂直拉緊,不得扭曲或打結(jié)。鋼帶應(yīng)處于導(dǎo)管中心且滑輪滑動(dòng)自如。Lead direction steel wire of steel strip type level meter is ins
28、talled fastness and tighten it, without be warped. Steel strip at center of tube and pulley move freely.、射線物位計(jì)安裝前必須制定具體的安裝方案。Specific installation plans for radio-level transmitter installation. a、安裝方案應(yīng)符合儀表說明書的要求。.Installation plans shall correspond with requirements of instrument specification.b、安裝
29、中的安全防護(hù)措施必須符合現(xiàn)行的國家放射衛(wèi)生防護(hù)基本標(biāo)準(zhǔn)的規(guī)定。Safeguarding measurements must comply with nowadays nation c、安裝現(xiàn)場應(yīng)有明顯的警戒標(biāo)記。Clear notice is offered on field4.6、在線分析及氣體檢測報(bào)警儀表安裝:Analysis in pipe and gas test alarm instrument、在線分析儀表:Analysis in pipea、分析儀表和取樣系統(tǒng)的安裝位置應(yīng)盡量靠近取樣點(diǎn),并應(yīng)符合使用說明書的要求。Location for analysis instrument a
30、nd sample system, shall be close to testing point as possible as can .b、分析儀表取樣點(diǎn)的位置應(yīng)根據(jù)設(shè)計(jì)要求設(shè)在無層流、渦流、無空氣滲入、無化學(xué)反應(yīng)過程的位置。Analysis test sample point should be taken at the place where without laminar flow/burble, without air and without chemical reaction.c、分析儀表及電氣附件結(jié)構(gòu)的防爆等級應(yīng)符合設(shè)計(jì)規(guī)定。Explosion proof class of a
31、nalysis instrument and electrical accessories shall be comply with requirement.d、分析儀表尾氣放空和樣品回收應(yīng)符合設(shè)計(jì)規(guī)定。Exhaust gas discharging and sample recovery shall correspond with design regulation and national environment regulation .、氣體檢測報(bào)警儀表:Gas testing alarm instrumenta、氣體檢測器探頭的安裝位置、標(biāo)高應(yīng)根據(jù)所測氣體密度確定,用于檢測密度大于空氣
32、的氣體檢測器應(yīng)安裝在距地面0.30.6m的位置;用于檢測密度小于空氣的氣體檢測器應(yīng)安裝在可能泄露區(qū)域的上方位置。According to tested-gas density, location and elevation for gas detector search unit is sure. 0.30.6 meter is the height of gas detector whose density is heavier than that of air. To lighter gas, gas detector shall be fixed above district of th
33、e probable gas-leakage.b、氣體檢測儀表的報(bào)警單元應(yīng)安裝在便于觀察和維修的儀表盤或操作臺(tái)上,其周圍不應(yīng)有強(qiáng)電磁場Alarm unit of gas detector shall be mounted on operating table so that it is inspected and maintained easily. NO extensive electrical and magnetic field around it.4.7、旋轉(zhuǎn)機(jī)械狀態(tài)監(jiān)視儀表安裝:Rotary mechanical monitoring instrument installing :、
34、旋轉(zhuǎn)機(jī)械狀態(tài)監(jiān)視儀的探頭安裝應(yīng)在機(jī)軸置于工作位置時(shí)進(jìn)行。Detector shall be fixed when machine working.、探頭與軸的間隙應(yīng)處于探頭特性曲線的中點(diǎn),可通過監(jiān)測儀調(diào)整,并在監(jiān)測儀指示為零時(shí)固定探頭。Interval between search unit and axle shall lie in the middle point of search unit characteristic curvature. By supervision tool, it is adjustable and fixed search unit until showing
35、 is zero. 、探頭應(yīng)安裝牢固,安裝時(shí)不得碰斷探頭上專用同軸電纜。Search unit shall be fixed. No breaking special coaxial cable of it.、探頭與前置放大器間的連接應(yīng)用專用同軸電纜,該同軸電纜的阻抗應(yīng)與前置放大器、探頭相匹配。Connect search unit and front amplifier with special coaxial cable. Resistance of coaxial cable shall correspond with front amplifier and search unit. 4
36、.8、執(zhí)行器安裝Operation device installing、執(zhí)行器安裝方向應(yīng)與工藝管道介質(zhì)流向一致。Installing direction shall accord with that of medium of process piping.、調(diào)節(jié)閥安裝應(yīng)垂直,底座離地面距離應(yīng)大于200mm,調(diào)節(jié)閥膜頭離旁通管外壁距離應(yīng)大于300mm。The length is 200mm from the bottom of adjustable valve, fixed vertically, to ground. The distance between valve and interco
37、nnected tubes is more than 300mm. 、安裝螺紋連接的小口徑調(diào)節(jié)閥時(shí),必須裝有可拆卸的活動(dòng)連接件。Fixing small core adjustable valve connected with screw, removable movable connector must be offered.、執(zhí)行機(jī)構(gòu)應(yīng)固定牢固,操作手輪應(yīng)處在便于操作的位置。Operation device shall be mounted tightly and operation wheel can work easily.、執(zhí)行機(jī)構(gòu)的機(jī)械傳動(dòng)應(yīng)靈活,無松動(dòng)和卡澀現(xiàn)象。Mechanis
38、m transmission of actuator shall agility and without loose and grapple.、帶定位器的調(diào)節(jié)閥,應(yīng)將定位器固定在調(diào)節(jié)閥支架上,并便于觀察和維修。定位器的反饋連桿與調(diào)節(jié)閥閥桿連接應(yīng)緊密牢固。Localizer that mount on control valve should be fixed on support, it is easy to observe and maintain, feedback pole of localizer connect firmly with valve pole .、電磁閥在安裝前應(yīng)按安裝
39、使用說明書的規(guī)定檢查線圈與閥體間的絕緣電阻。It is necessary for electrical magnetic valve to check insulating resistance between coil and body according to specification before installation.4.9、現(xiàn)場儀表盤(箱、柜、臺(tái))安裝:Local instrument panel installing、儀表盤(箱、柜、臺(tái))安裝在有振動(dòng)影響的地方時(shí),應(yīng)采取減震措施。Buffer measurement shall be taken to remove effe
40、ct of vibration to panel.、在惡劣環(huán)境或爆炸性危險(xiǎn)的區(qū)域內(nèi)安裝的就地儀表盤(箱、柜、臺(tái)),其密封性和防爆性能應(yīng)滿足使用要求。As for local panel installed under rough condition and explosive area, seal and explosion proof shall meet usage requisition.、儀表中間接線箱應(yīng)固定牢固,密封墊圈完好無損。在爆炸和火災(zāi)危險(xiǎn)場所中安裝的中間接線箱多余的進(jìn)線口應(yīng)做防爆密封。Junction-box shall be fixed tightly. Sealed ga
41、sket is perfect. Near to explosion and fire area, unused inlet of JB shall be sealed to avoid explosion.、儀表保溫(護(hù))箱底距地面高度宜為600800mm,儀表箱支架應(yīng)牢固可靠,并應(yīng)作防腐處理。The height of bottom of heating box to ground level is 600-800mm, support of instrument box should fixed, and take anti-corrosion .a、 垂直度要求:Requirement
42、 of verticality 箱高度小于1.2米,允許偏差3mm;箱高度大于1.2米,允許偏差4mm。Allowable error is 3mm for height of panel less than 1.2m, and 4mm for height of panel more than 1.2m.b、 傾斜度要求:Requirement of slope水平方向傾斜度允許偏差3mm。當(dāng)五個(gè)以上成排安裝時(shí),允許偏差5mm。Allowable error of slope for level is 3mm for panel is installed in line, and is 5m
43、m for more than five panels. 、儀表盤(柜、臺(tái))型鋼基礎(chǔ)制作應(yīng)與設(shè)備尺寸一致,制成后進(jìn)行除銹防腐處理,其偏差值應(yīng)符合以下規(guī)定。Fabrication of section steel on foundation is to be in accordance with size of equipment, and corrosion proof and get rid dust should be carried out after it fabricated. Its error should comply with requirement.a、 直線度允許偏差為1
44、mm/m,型鋼基礎(chǔ)總長5m時(shí),允許偏差為5mm。Allowable error of beeline is 1mm/m, and allowance is 5mm for section steel of foundation length more that 5m.b、水平方向傾斜度為1mm/m,型鋼基礎(chǔ)總長5m時(shí),允許偏差為5mm。Allowable error for slope of level is 1mm/m, and allowance is 5mm for section steel of foundation length more that 5m.、單臺(tái)儀表盤(柜、臺(tái))安裝
45、應(yīng)符合以下規(guī)定:Requirement of install single panel as following a、垂直度允許偏差1.5mm/m。Allowable error of verticality is 1.5mm/mb、水平方向傾斜度允許偏差1mm/m。Allowable error for slope of level is 1mm/m.、成排的儀表盤(柜、臺(tái))的安裝除應(yīng)符合單臺(tái)儀表安裝規(guī)定外,還應(yīng)符合下列規(guī)定:Installation of aligned panels shall comply with requirement of single instrument, a
46、nd also comply with requirement as below:a、相鄰兩盤(柜、臺(tái))頂部高度允許偏差為2mm。The error of roof level not than 2mm for adjoining panels.b、當(dāng)盤(柜、臺(tái))間連接處超過兩處時(shí),其頂部高度最大允許偏差為5mm。The error of roof level not more than 5mm for aligned panels more than two panelsc、相鄰兩盤(柜、臺(tái))接縫處正面的平面度允許偏差為1mm。The allowable error is 1mm for s
47、eam between adjoining panels.d、當(dāng)盤(柜、臺(tái))間連接超過5處時(shí),正面平面度最大允許偏差為5mm。The error of misalignment not more than 5mm for aligned panels more than 5 panelse、相鄰兩盤(柜、臺(tái))間接縫的間隙,不大于2mm。Seam between adjoining panels is not more than 2mm.、根據(jù)甲、乙雙方商定的標(biāo)識(shí)方法,在現(xiàn)場安裝的儀表盤、箱、柜、臺(tái)上設(shè)立醒目標(biāo)識(shí)牌。Mark board should be set for panel and b
48、ox etc. where installed in filed after approved .5、現(xiàn)場儀表設(shè)備防護(hù):PROTECTION OF FIELD INSTRUMENT EQUIPMENTS現(xiàn)場儀表設(shè)備防護(hù)應(yīng)遵循以下原則、措施和方法。Protection of filed instrument shall comply with below introduce.5.1、現(xiàn)場儀表設(shè)備防護(hù)適用于本承建項(xiàng)目中,儀表設(shè)備到達(dá)施工現(xiàn)場至工程中間交接前的物資和儀表工程產(chǎn)品的防護(hù)。 The protection only comply with the project.5.2、防護(hù)過程貫穿了儀表
49、設(shè)備搬運(yùn)、貯存、單體調(diào)校、二次運(yùn)輸、吊裝、安裝、吹掃、試壓、回路調(diào)試等主要施工工序。Protection should be carried out in main procedure, for example, store, sling, install, blow, pressure test and system test.5.3、儀表設(shè)備應(yīng)存放在防雨、防塵的儀表庫房中,如在嚴(yán)寒地區(qū)應(yīng)有防凍措施。Equipment should be put in rain-proof and dust-proof storeroom, freeze-proof protection should be
50、 carried out in cold area.5.4、儀表設(shè)備應(yīng)根據(jù)工程特點(diǎn)分類或分區(qū)擺放,并設(shè)立儀表標(biāo)識(shí)牌。Equipment should be put apart by characteristic of project, and set mark board.5.5、儀表單體調(diào)校應(yīng)按儀表說明書進(jìn)行,調(diào)校后線路、部件復(fù)位,表殼密封。Adjustment for single instrument comply with introduce. Reset the component and line after test, and seal enclose.5.6、儀表設(shè)備在搬運(yùn)、吊
51、裝、安裝過程中應(yīng)文明作業(yè),輕裝輕卸,輕拿輕放,并有防振動(dòng)、防碰撞措施。Transit, sing and install for instrument equipment must gently, Anti-vibration and anti-hit should be carried out.5.7、對已安裝在施工現(xiàn)場的儀表設(shè)備應(yīng)進(jìn)行護(hù)、包、封、蓋,派專人值班看護(hù)。Protection should be carried out for installed instrument equipment in filed.5.8、現(xiàn)場儀表控制室等重要部位在安裝調(diào)試階段設(shè)立防護(hù)專區(qū)。Protect
52、 area should be set up before testing for the important such as local control room 5.9、在工程中間交接前應(yīng)做好日常防護(hù)工作,如需越冬,應(yīng)有相應(yīng)的防凍、保暖措施。Daily protection should be carried out before intermediate hand over, for example freeze-proof and warm should be carried out in winter.5.10、儀表元件、精密儀表及易損、易失的小型元件,應(yīng)妥善保管,并宜在廠房封閉后或
53、中間交接前安裝。Devices should not be knocked or vibrated when being installed. They shall be fixed, steady and no mechanical comprtrument components, precise instrument, and damageable small-sized cells. Fixing them after building sealed or before middle joint. 5.11、帶毛細(xì)管的儀表安裝時(shí)毛細(xì)管的敷設(shè)應(yīng)采取保護(hù)措施,在設(shè)計(jì)確認(rèn)后可采用角鋼、管槽等材
54、料制作保護(hù)支撐,彎曲處,彎曲半徑不應(yīng)小于50mm,多余的毛細(xì)管應(yīng)綁扎、盤繞在儀表箱內(nèi)。When installing instruments with capillary tube, capillary tube shall be protected. Receiving designers affirmation, protective support made of steel angle or tube is permitted. Curvature radius shall not lessen 50mm and spare capillary shall be well-arrang
55、ed tied5.12、溫度儀表直形連接頭、保護(hù)套管安裝后,宜用膠布或塑料布等材料密封接口,保護(hù)其內(nèi)螺紋連接絲扣,同時(shí)防止雜物掉入。To protect female thread of screw connected with bolt, and prevent dust falling, adaptor of straight connector or protection tube for temp. instru. Shall be sealed with rubber or plastic5.13、應(yīng)保證在工藝管道、設(shè)備接口法蘭上焊接的直形連接頭中心軸線與法蘭平面相垂直,且與法蘭連接
56、短管同軸心,防止安裝時(shí)產(chǎn)生機(jī)械應(yīng)力損傷溫度儀表測溫元件。Center axes of straight connector where welded on process pipeline or join flange of equipment is perpendicular to surface of flange ,and concentric with flange connect duct in order to prevent the sensor of temperature instrument form harming when installing it.5.14、就地安裝
57、的泵出口壓力指示儀表應(yīng)在工藝單體泵試運(yùn)行前配合安裝,如長時(shí)間不進(jìn)行聯(lián)動(dòng)試運(yùn)或化工投料應(yīng)及時(shí)將儀表拆回或移交業(yè)主生產(chǎn)車間保管,防止在現(xiàn)場丟失損壞。Pressure indication instrument, locally mounted for pump outlet shall be fixed cooperately in advance of commission of process single pump. If dont inter-commission long time or chamical-industrical producing, gauges shall be taken out or handed to client to prevent stolen or injured.5.15、不帶儀表保護(hù)(溫)箱的變送器不應(yīng)過早安裝于施工現(xiàn)場。如領(lǐng)用儀表在現(xiàn)場敷設(shè)導(dǎo)壓管路后,應(yīng)及時(shí)將儀表拆回儀表庫房存放。Transmitter shall not be installed early. Received gauges shall be taken out and placed in warehou
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