數(shù)控原理數(shù)控系統(tǒng)的連接

1、.1數(shù)控系統(tǒng)的連接數(shù)控系統(tǒng)的連接.21、電源部分 圖1 數(shù)控系統(tǒng)電氣原理圖-電源部分 L3L2L1PE53110A總開關(guān)1mm2GNYEAC380V21.5mmBKWUV21.5mmBK3xWVU380VAC/200VAC2TSR+M-TC21mm功率:0.2KVAGNYE Cu伺服強(qiáng)電伺服變壓器電流:6A+T-QF2246135U11V11W11+T-QF33A+T-QF43AAC220VAC380V+T-VC124V 6.5A6,74,51224V10054321720W22X0.5mm220C+T-TC1220A220BS-145-241控制變壓器RD Cu470WAC24V5422X0

2、.5mm24CRD Cu+VGND24V1KA9K21K22WUV24D到 刀 架 電 機(jī)到 交 流 伺 服到 步 進(jìn) 電 機(jī) 驅(qū) 動(dòng) 器開 關(guān) 電 源到 數(shù) 控 裝 置 XS1口.32、繼電器與輸入輸出開關(guān)量 圖2 數(shù)控系統(tǒng)電氣原理圖-繼電器部分 繼 電 器 板+T-KM1刀 架 正 轉(zhuǎn)A2A112繼 電 器 板+T-RC2+T-KM2刀 架 反 轉(zhuǎn)A2A112+T-KM2+T-KM1K7K8K9K10113114220A220B+T-RC124V+P-CBD-SB2100+P-CBD-SB1127J3/OT1J3/OT2J3/ES1J3/ES3外部運(yùn)行允許急停超程解除（OTBS2）（OTB

3、S1）（ESTOP1）（ESTOP3）X00X01。201+M-SQX-3。+M-SQX-1X02X03。202+M-SQZ-1。204+M-SQZ-3128 繼 電 器 板 KA9K24K2324V1 繼 電 器 板 KA10K18K17J3/015伺服允許.4圖3 數(shù)控系統(tǒng)電氣原理圖-繼電器板圖 .5華中數(shù)控12345678910FEDCBA12345678910FEDCBA標(biāo)記 處數(shù)設(shè)計(jì)制圖審核分 區(qū)更改文件號(hào)簽名標(biāo)準(zhǔn)化工藝年 月 日階段標(biāo)記共 張 第 張部件代號(hào)部件名稱S批準(zhǔn)H HE ED D- -2 21 1S S- -3 3數(shù)數(shù)控控綜綜合合實(shí)實(shí)驗(yàn)驗(yàn)臺(tái)臺(tái)武武漢漢華華中中數(shù)數(shù)控控股股份

4、份有有限限公公司司S直直流流控控制制端端子子圖圖22.本頁(yè)采用的導(dǎo)線均為0.35mm BU Cu.說(shuō)明： 1.所用導(dǎo)線均為多股銅線（Cu）;KA9KA10KA1KA2KA3KA4KA5KA6KA7KA8K4K3K2K1K8K7K6K5K12K11K10K9K15K14K13K16J3J210932547681121113161514181719212023222524J1J4J5+ + +_ _ _0110100908015014013012OT2ES1ES3OT124V124V110010051_ _+ +1284912824V11284+ +_ _95X2310001/01/B101001

5、27128127Y01Y03Y02Y04+T-APR(HC5301-R)Y002011Y06Y05Y07Y11Y13Y12Y14Y10Y16Y15Y1724V124V01/01/B924V1Y17Y10Y1101/01/B1001/01/B1020/01/C101/01/B901/01/C901/01/C850/01/C350/01/C3111220A509505112220AY03Y10Y07Y05Y06Y11Y04Y00Y01Y02Y12Y13Y14Y15Y16Y17ES3OT1ES1OT224VG24VG24VG24VG-+-+刀架反轉(zhuǎn)主軸正轉(zhuǎn)主軸反轉(zhuǎn)刀架正轉(zhuǎn)01/01/B10100外部

6、運(yùn)行允許201-SQX-1202-SQX-3204-SQZ-1127-SQZ-3X正限位X負(fù)限位Z正限位Z負(fù)限位+P-CBD-SB2XS20/16XS20/3超程解除（OTBS1）（OTBS2）+P-CBD-SB1128XS20/4XS20/17急停（ESTOP1）（ESTOP3）觸點(diǎn)位置12-89-501/01/B930/01/B324V01/01/B9+T-KA9-+20/01/A8Y17伺服使能觸點(diǎn)位置12-840/01/C5+T-KA10-+Y12Y13Y14Y1740/01/C420/01/A350950633010040/01/C5Y15Y1624V101/01/B1020/01/

7、A830/01/B220/01/A9.6圖4 數(shù)控系統(tǒng)電氣原理圖-輸入開關(guān)量100X軸正限位X軸負(fù)限位Z軸正限位X軸回零Z軸回零外部運(yùn)行允許24VX00X10X01X02X03X04X05X06X07X11X12X13X14X15X16X17X20X21X22X2324VG14,15,1,2,I06789101112134516171819202122232425I0I1I2I3I4I5I6I7I8I9I10I11I12I13I14I15I16I17I18I1914,15,1,2,6789101112134516171819202122232425+P-XS10+M-SQX-1+M-SQZ-3

8、+M-SQZ-1+M-SQX-3+M-SQX-1+M-SQZ-2Z軸負(fù)限位伺服報(bào)警伺服準(zhǔn)備好變頻器故障輸入 K19K20數(shù)控裝置XS10接口+T-KA924V100X00+T-APHX1X01X02X03X04X05X15X17X10X11X12X13X14X16X20X21-S-XTX軸+限位X軸-限位Z軸+限位Z軸-限位X軸回零Z軸回零X06X0724V電源24V電源地HC5301-8+24VGNDN12N1N2N3N4N5N8N9N10N11N6N7N13N14N15N18N16N17N20N19X22X23輸入接線端子板4號(hào)刀到位伺服準(zhǔn)備好伺服報(bào)警 變頻器故障輸入1號(hào)刀到位2號(hào)刀到位

9、3號(hào)刀到位外部運(yùn)行允許手搖選擇 X軸手搖選擇 Z軸手搖選擇X軸手搖選擇Z軸.7 圖5 數(shù)控系統(tǒng)電氣原理圖-輸出開關(guān)量 繼電器板世紀(jì)星XS20接口伺服允許100主軸正轉(zhuǎn) /沖動(dòng)主軸反轉(zhuǎn)127128Y01Y02Y03Y04Y05Y06Y07急停超程解除Y00Y12Y13Y14Y15Y16Y1724VG14,15,1,2,ESTOP3ESTOP1OTBS2OTBS114,15,1,2,ESTOP3ESTOP1OTBS2OTBS124VGO0O1O2O3O4O5O6O7O8O9O10O11O12O13O14O15Y0.0Y0.1Y0.2Y0.3Y0.4Y0.5Y0.6Y0.7Y1.0Y1.1Y1.2Y

10、1.3Y1.4Y1.5Y1.6Y1.767891011121343161718192021222324256789101112134316171819202122232425+P-XS20刀架反轉(zhuǎn)刀架正轉(zhuǎn)HC5301-R100K1K2K3K4K5K6K14K16K9K10K11K12K13K15K23K19-S-XTKA1接點(diǎn)KA1接點(diǎn)K7K824V124VGNDRE6RE0RE1RE1RE2RE2RE4RE4RE5RE5RE3RE3RE6RE7RE7RE16-1RE16RE16KA9接點(diǎn)1RE0RE16-1K20K21KA9接點(diǎn)1KA9線川K22KA9接點(diǎn)2KA9接點(diǎn)2K18K25KA10接

11、點(diǎn)1K26K27KA10接點(diǎn)1KA10線川K28KA10接點(diǎn)2KA10接點(diǎn)2RE16-2RE16-2RE17-1RE17RE17RE17-1KA2接點(diǎn)KA2接點(diǎn)KA3接點(diǎn)KA3接點(diǎn)KA4接點(diǎn)KA4接點(diǎn)KA5接點(diǎn)KA5接點(diǎn)KA6接點(diǎn)KA6接點(diǎn)KA7接點(diǎn)KA7接點(diǎn)KA8接點(diǎn)KA8接點(diǎn)伺服允許急停主軸正轉(zhuǎn)主軸反轉(zhuǎn)刀架正轉(zhuǎn)刀架反轉(zhuǎn)K24KA9線川K17KA10線川RE17-2RE17-2Y10Y11Y00Y01Y03Y04Y17(線圈接24V)(線圈接24V1).83、數(shù)控裝置與手搖和光柵尺的連接 圖6 數(shù)控系統(tǒng)電氣原理圖-手搖單元 手搖脈沖發(fā)生器24VG14,15,1,2,6789101112134

12、53,161718192021222324255VG+5VHBHAO28O29O30O31I32I33I34I35I36I37I38I39ESTOP3ESTOP2+24VXS8AB+5V5VG手脈黃白紅黑數(shù)控裝置XS8接口.9 圖7 數(shù)控裝置與光柵尺的連接 ABZ+5VGND光柵尺PEABZ+5VGND屏蔽5*0.25 0.5米ABZ差分信號(hào)板19210311413ABZ+5VGNDABZXS32數(shù)控裝置XS32接口.104、數(shù)控裝置與主軸的連接 圖8 數(shù)控系統(tǒng)電氣原理圖-主軸單元 +T-KA1+T-KA2RBS1+M-M1WVU0V100U1V1W1X22DAS+DAS0XS95005055

13、02506B+(2)B-(4)+T-US西門子440變頻器正轉(zhuǎn)反轉(zhuǎn)公共端主速指令主軸電機(jī)故障輸出RST569341920U(T1)V(T2)W(T3)*KW6SE6440-2UD*-*CA03X0.5mm BK23X1mm BK2UVWRBS3R+(3)509K1K2K2K4數(shù)控裝置XS9口.1123456789+T-KA1+T-KA2+M-M1WVU0V10001/01/B4U1V1W1X22DAS+DAS0505506509+T-US主軸變頻器正轉(zhuǎn)反轉(zhuǎn)公共端主速指令主軸電機(jī)故障輸出L1L2L312P24OLAL1AL0T1T2T3K1 K2K3 K4SJ100-007HFE接XS9口RVV

14、4X1.5RVV4X1.5UVW0.55KW4、數(shù)控裝置與主軸的連接 圖8 數(shù)控系統(tǒng)電氣原理圖-主軸單元 .125、數(shù)控裝置與步進(jìn)驅(qū)動(dòng)器的連接 圖9 數(shù)控系統(tǒng)電氣原理圖-步進(jìn)驅(qū)動(dòng)單元 2*0.5mm2PUL+PUL-DIR+DIR-2123454*1mm+M-MZ+VGNDB-A- B+A+T-SDM-Z軸電機(jī)BKBKA+A-B+B-AABBFGACBD+E-W112KKA1024V100ENA+ENA-19210311+VGND電機(jī)繞組A 和 C ,B 和 D短接后，說(shuō)明：再A接驅(qū)動(dòng)的A,C接驅(qū)動(dòng)的AB接驅(qū)動(dòng)的B,D接驅(qū)動(dòng)的BK25K26CP+GNDDIR+GNDXS31數(shù)控裝置XS31接口

15、M53557HS13.136、數(shù)控裝置與交流伺服的連接 圖10 數(shù)控系統(tǒng)電氣原理圖-交流伺服單元 +T-SDMXX軸伺服模塊X軸伺服模塊PanasonicPanasonicAC SERVO DRIVEAC SERVO DRIVECN I/FCN I/FCN SIGCN SIGSRV-ONSRV-ONCCWLCCWLCWLCWLOA+OA+OA-OA-OB+OB+OB-OB-OZ+OZ+OZ-OZ-GNDGNDCOM+COM+SRV-RDY+SRV-RDY+ALM+ALM+GNDGNDCOM-COM-PULS+PULS+PULS-PULS-SIGN+SIGN+SIGN-SIGN-3 34 45

16、56 621212222484849492323242413,2513,257 7353537371717414129299 98 810010010010024V24VX20X20100100SRV-RDY-SRV-RDY-ALM-ALM-34343636 松下伺服電機(jī)Rvv 4X1mm Rvv 4X1mm 2 2+E-WEPOX+E-WEPOXRvvp12X0.2Rvvp12X0.2+E-WEPGX+E-WEPGX1(紅)1(紅)2(白或黃)2(白或黃)3(黑)3(黑)4(綠/黃)4(綠/黃)PEPEAC SERVO MOTORAC SERVO MOTORMS3+M-MX+M-MXPGUXUXVXVXWXWXUXUXVXVXWXWX+KA10+KA10X21X21L1L1L2L2L3L3r rt t3X1mm BK3X1mm BKR RS ST T2 2U UV VW W9 9220A220A220B220BCNACNA2X1mm BK2X1mm BK2 2PEPE3 32 21 15 54 4-XT-XT8 87 76 6 1.5米 1.5米K27K27K28K28A+A+A-A-B+B+B-B-Z+Z+Z-Z-GNDGNDCP+CP+CP-CP-DIR+DIR+DIR-DIR-數(shù)控裝置數(shù)控裝置XS30XS30Z Z/Z/ZB B/B/BA A/A/ARXRXRXRX