鉆井平臺造水機系統(tǒng)調(diào)試程序

1、Doc. Title : Commissioning Procedure for Water Maker System淡水制造機系統(tǒng)Doc. No. : H6001-COM-M023- Water Maker SystemProject No.: H6001Unit : R-550D Jack-up Drilling UnitREVISION 0SIGNDATEPREPAREDREVIEWEDAPPROVED中 船 黃 埔 文 沖 船 舶 有 限 公 司CSSC HUANGPU WENCHONG SHIPBUILDING COMPANY LIMITEDTHIS DATA (OR) PARTS

2、THEREOF, ARE HPWS PROPERTY AND THUS SHALL NOT BE USED IN ANY FORM WITHOUT PERMISSION1GENERAL概述31.1Purpose目的31.2Responsibility職責31.3Reference documents and drawings參閱的文件和工程圖32system description系統(tǒng)描述43scope范圍44pre-requisites 前提條件45EXECUTION執(zhí)行55.1System checklist 系統(tǒng)檢查清單55.2Safety Precautions 安保措施65.3Fie

3、ld Personnel Deployment現(xiàn)場人員調(diào)度65.4Inspection by Vendors Service Representative服務商檢查76Commissioning Procedure調(diào)試程序77TABLES表格98TEST ACCEPTANCE 測試驗收10 1 GENERAL概述1.1 Purpose目的The purpose of this procedure is to give clear instructions for the activities to be carried out to complete the commissioning of

4、the described system.Ø To ensure proper installation of Water Maker System.Ø To demonstrate the operational capabilities of Water Maker System.這個程序的目的是為了給予工作明確的指示，實行完整的調(diào)試系統(tǒng)描述。Ø 確認造水機系統(tǒng)的安裝是否正確。Ø 演示造水機系統(tǒng)的性能。1.2 Responsibility職責Any updates/revisions of this document will be the resp

5、onsibility of the Commissioning Team. Any deviations from this procedure will have to be documented. In case of major changes in the work described in this procedure (e.g. reduced scope of operating tests to be performed), a revision of the procedure is required.任何更新/文件的修改都是調(diào)試團隊的義務程序任何的偏差都需將記錄下來假如發(fā)生

6、重大變化，這個程序的工作必須修改程序版本（例如：減少操作測試）。1.3 Reference documents and drawings參閱的文件和工程圖1.3.1 Operation and Maintenance Manuals操作和維修手冊Ø Approval document of Dosing Unit, Hansun(Shanghai) Marine Technology Co.,Ltd.Ø Final document of Reverse Osmosis Fresh Water Generator HSRO-50B, Hansun(Shanghai) Mar

7、ine Technology Co.,Ltd.Ø Approval document of Reverse Osmosis Fresh Water Generator HSRO-50B, Hansun(Shanghai) Marine Technology Co.,Ltd.Ø 漢盛船舶技術有限公司加氯裝置認可資料。Ø 漢盛船舶技術有限公司HSRO-50B透析淡水制造機最終文件。Ø 漢盛船舶技術有限公司HSRO-50B透析淡水制造機認可資料。1.3.2 Engineering Drawings工程圖紙NoDrawing No.圖紙?zhí)朌escription描

8、述Remarks備注aHP6001-M430-07Water Maker Room Layout造水機房間布置圖bHP6001-P463-01Piping Diagram-Sea Water Service System海水供應系統(tǒng)cHP6001-P463-03Piping Diagram-Drill Water System輔助設備冷卻系統(tǒng)dHP6001-P474-01 Water Maker System造水機系統(tǒng) eHP6001-P531-01Piping Diagram-Fresh & Sanitary Water Supply System淡水及衛(wèi)生水供水系統(tǒng)fHP

9、6001-E650-045Water Maker Electrical System Diagram Wiring drawing造水機電氣系統(tǒng)接線圖gHP6001-E620-08Water Maker Electrical System Diagram造水機電氣系統(tǒng)圖hHP6001-E612-01480V Main Switchboard #1& Main MCC #1 Single Line Diagram480V主配電板#1及主馬達控制中心#1單線圖iHP6001-E612-02480V Main Switchboard #2& Main MCC #2 Single Li

10、ne Diagram480V主配電板#2及主馬達控制中心#2單線圖1.3.3 Mechanical and Electrical Completion Inspection Test Record機電完工報告Item項目Description描述Initial初始Name姓名Date日期MCWater Maker #1一號造水機Water Maker #2二號造水機Dosing UnitWater Maker systemH6001-FW474.01-001Sea Water Service System海水供應系統(tǒng)H6001-RW463.01-005Drill Water System輔助設

11、備冷卻系統(tǒng)H6001-SW463.03-009Fresh Water SystemH6001-FW531.01-004ECWater Maker #1一號造水機Water Maker #2二號造水機Dosing Unit2 SYSTEM DESCRIPTION系統(tǒng)描述 The purpose of the water maker system is to convent raw seawater into desalinated fresh water through the dialysis principle. It also has a dosing unit for disinfect

12、ion. 這個造水機系統(tǒng)是運用透析原理來將海水淡化成淡水。它還有用來消毒的加氯裝置。3 SCOPE范圍This procedure will check whether each function of the system can be implemented and to ensure that installation conform to the specifications.該系統(tǒng)將測試是否這個程序的各個功能都能實現(xiàn)，并且確保安裝符合規(guī)范。4 PRE-REQUISITES 前提條件All the equipment shall be properly installed.Ø

13、 All the pipe lines shall be properly installed and hydro tested.Ø All the electrical control panel and cables shall be properly installed and connected. Ø All the instruments in the pipe lines and equipment skid shall be properly installed and calibrated.Ø The following is required f

14、or successful commissioning of the system:Ø Ø ØØ ØØØNote: All test instruments shall bear evidence of calibration within 12 months of test.所有設備應正確安裝。Ø 所有的管道應正確安裝,水電測試Ø 所有電氣控制面板和電纜應正確安裝和連接。Ø 橇裝管道和設備的所有儀器應正確安裝和校準Ø 下面是為了調(diào)試成功所需的系統(tǒng):Ø 對講機Ø 轉(zhuǎn)

15、速表Ø 海水注意:所有測試儀器應當有表明在12個月內(nèi)校準測試的證據(jù)。5 EXECUTION執(zhí)行5.1 System checklist 系統(tǒng)檢查清單No.Description描述Initial初始Name確認人Date日期Ensure equipment has been properly installed. and record equipment data in table 1.0。確認設備安裝正確，并記錄設備參數(shù)在表格1.0中。5.1.2Check the piping connection to ensure that it is in accordance to HPW

16、S drawing No.HP6001-P474-01 Water Maker System.檢查管系的連接，確保它是依據(jù)造水機系統(tǒng)圖。 5.1.3Carry out hydrostatic pressure test on the piping system if necessary to check for leakage on the joints or connections.完成管道水壓試驗測試，必須檢查每個節(jié)點與連接點的有無泄漏。Flush through the pipe lines to remove the system of any debris left in the p

17、ipe line from the welding process. 沖洗管線,清除系統(tǒng)在管道焊接過程中產(chǎn)生的任何碎片。The electrical supply to the Water Maker System and accessories has been installed as per HPWS drawing No.H6001-E650-045 Water Maker Electrical System Diagram Wiring Drawing.Continuity checking, megger testing .Insulation Value Design: 1M 絕

18、緣值 Water Maker#1:_M Water Maker#2:_M Dosing Unit: _MSet up pressure reducing valves on sea water supply, as per manufactures specification. 按照生產(chǎn)規(guī)范，設置好減壓閥的海水供應。5.2 Safety Precautions 安保措施No.Description描述Initial初始Name確認人Date日期All commissioning activities must be in accordance with the HPWS Permit-to-W

19、ork System.所有的調(diào)試活動必須依照黃埔船廠工作許可系統(tǒng)。The Permit-to-Work System shall specify the conditions of work and precautions to be taken during the execution of the commissioning work to protect personnel, plant and the environment.工作許可系統(tǒng)指定工作的條件和調(diào)試工作的預防措施將被采取以此保護人，物和環(huán)境。All commissioning personnel shall receive t

20、raining to the level of their individual responsibilities on the Permit-to-Work System prior to its commencement.所有的調(diào)試人員應該培訓個人的責任感在開始調(diào)試之前。All activities shall be carried out in accordance with the HPWS Safety Procedures, Project Standards and Statutory Regulations.所有活動執(zhí)行前依照此程序，項目標準和規(guī)則制度。HPWS commiss

21、ioning engineers and supervisors will ensure that all personnel involved in the activity / work scope assist in the completion of hazard identification as per HPWS procedure.調(diào)試工程師和主管將確保所有人參加完成本次活動幫助完成危險識別在每一個調(diào)試程序。5.3 Field Personnel Deployment現(xiàn)場人員調(diào)度No.Description描述Initial初始Name確認人Date日期Ensure requir

22、ed personnel are stationed at Machinery Deck Water Maker Room. 確保相關人員在機械甲板造水機室。Ensure required personnel are stationed at Switch Board Room確保相關人員在開關間位置。Ensure there are safety person on site.確保安全員在場5.4 Inspection by Vendors Service Representative服務商檢查No.Description描述Initial初始Name確認人Date日期All the mec

23、hanical components of the system are installed to vendors specification.系統(tǒng)所有的機械部件按照廠家要求安裝。All the electrical components of the system are installed to vendors specification.系統(tǒng)所有的電氣部件按照廠家要求安裝。Vendors service engineer to verify the system is ready and safe to be start up and commissioned.廠家確認系統(tǒng)設備已就緒并可

24、安全起動及調(diào)試。6 COMMISSIONING PROCEDURE調(diào)試程序Notes:Hansun Fresh Water Maker type HSRO-50B Installation, operating & maintenance manual, safety Instructions and warnings, the freshwater generator is not to be operated in polluted water or within 20 miles from the coast.No.Items項目Description描述HPWSAODABS6.

25、1Safety Protection test安全保護措施Simulate a high pressure alarm by adjusting pressure-regulating valve of concentrate pipe, to ensure the alarm function is normal and record results in table 2.0 and 2.1 for water maker #1 and water maker #2 respectively.Inlet water pressure Design 6.0Mpa Actual_通過調(diào)節(jié)反滲透膜

26、組件后濃縮水管路上的壓力調(diào)節(jié)閥來模擬一個高壓報警來確認這個報警功能正常并將結(jié)果記錄在表格2.0/2.1Simulate a low pressure alarm by adjusting valve of high pressure inbound pipeline pressure gauge, and pressure below the set valve, to ensure the alarm function is normal and record results in table 2.0 and 2.1 for water maker #1 and water maker #2

27、 respectively.Inbound pipe pressure Design 0.06Mpa Actual_通過調(diào)節(jié)高壓泵吸入管路壓力表的設定值，使實際壓力低于設定值來模擬一個低壓報警來確認這個報警功能正常并將結(jié)果記錄在表格2.0/2.1Simulate a fault alarm by cutting off the frequency converter line, to ensure the alarm function is normal and record results in table 2.0 and 2.1 for water maker #1 and water m

28、aker #2 respectively.通過拔掉變頻器通信線來模擬一個故障報警，確認報警功能是否正常并將結(jié)果記錄在表格2.0/2.1Simulate a high inlet water pressure by adjusting pressure-regulation valve of concentrate pipe to test the safety valve to ensure this safety valve function is normal and record results in table 2.0 and 2.1 for water maker #1 and wa

29、ter maker #2 respectively.Inlet water pressure Design 6.5MPa Actual_通過調(diào)節(jié)反滲透膜組件后濃縮水管路上的壓力調(diào)節(jié)閥來模擬一個高進水壓力來確認安全閥的功能并將結(jié)果記錄在表格2.0/2.1Simulate an overload alarm by trigger the thermal protector of booster pump to ensure this alarm function is normal and record results in table 2.0 and 2.1 for water maker #1

30、 and water maker #2 respectively.通過觸發(fā)增壓泵的熱保護器來模擬泵過載報警,確認這個功能正常并將結(jié)果記錄在表格2.0/2.16.2鹽度計試驗Salinity Plan testSimulate a high salinity by adjusting the high salinity alarm set data, make the set value below the current test the salinity of water, water production electromagnetic valve should be closed, bl

31、eeder electromagnetic valve opens, emissions are not qualified fresh water, the device, delay 5min issued a warning signal. Ensure this high salinity function normal and record results in table 2.0 and 2.1 for water maker #1 and water maker #2 respectively.通過調(diào)整鹽度高報警設定值，使設定值低于當前試驗用水的鹽度來模擬一個高鹽度報警，產(chǎn)水電磁

32、閥應關閉，泄放電磁閥打開，排放不合格淡水，裝置延時五分鐘發(fā)出報警信號。確認這個高鹽度報警功能正常并將結(jié)果記錄在表格2.0/2.1Simulate a low salinity by adjusting the high salinity alarm set data, make the set value is higher than the current test the salinity of water, water production electromagnetic valve auto automatically open, bleeder electromagnetic val

33、ve is closed, call the police should be able to reset. Ensure this salinity testing function normal and record results in table 2.0 and 2.1 for water maker #1 and water maker #2 respectively.通過調(diào)整鹽度高報警設定值，使設定值高于當前試驗用水的鹽度來模擬一個低鹽度,產(chǎn)水電磁閥自動打開，泄放電磁閥關閉，報警功能應能復位。確認這個鹽度檢測功能正常并將結(jié)果記錄在表格2.0/2.16.3Chemical clean

34、ing process test化學清洗（按照PID選做）Fill water into chemical cleaning tank start chemical cleaning process test. The flow direction should be right, and the function should be normal.向化學清洗桶注滿水，按照流程圖進行化學清洗流程試驗，清洗液應流向正確，功能正常。6.4Back flush process test反沖洗流程試驗The flow direction of flushing liquor and function

35、should be right.進行反沖洗流程試驗，沖洗液應流向正確，功能正常。6.5System test Water Maker#1Ensure that there is seawater supply either from the sea chest (in afloat condition) or from the seawater header (in jacked-up condition). Run the water maker#1 to ensure water maker function is normal.Capacity Design 50m3/day Actua

36、l_Water Maker#2Ensure that there is seawater supply either from the sea chest (in afloat condition) or from the seawater header (in jacked-up condition). Run the water maker#2 to ensure make water function is normal.Capacity Design 50m3/day Actual_6.6Function between VMS and water makerTo ensure the

37、 connection to VMS is available,Test the function between water maker and VMS, and record the results in table 3.0.7 TABLES表格Table 1.0 Equipment DataNo.ItemDesignNameplateHPWS 1Water Maker#11.1ModelHSRO-50B1.2Capacity50m3/day,460V,3ph,60Hz1.3TAG ID43007001.11.4Maker/SupplierHANSUN1.5Weight(KG) (DRY/WET)1400/20001.6LocationWater Maker Room1.7Layout DWGM430-071