Indradrive常見故障及處理方法-文檔資料

1、 內(nèi)內(nèi) 容容1 Indradrive 與與 Ecodrive的一些顯著區(qū)別的一些顯著區(qū)別2 Indradrive 常見故障及處理技巧常見故障及處理技巧 All rights reserved by Bosch Rexroth AG, as well in cases of trade mark rights applications. All rights of disposal as copy of passing by us.2功率部分和控制部分功率部分和控制部分DKC驅(qū)動器是一種經(jīng)濟型、高集成化的驅(qū)動模塊，功率部分和控制部分集成在一塊主板上Indradrive驅(qū)動器的功率部分和控制部分是

2、獨立的，可以獨立替換和維修 All rights reserved by Bosch Rexroth AG, as well in cases of trade mark rights applications. All rights of disposal as copy of passing by us.3FirmwareDKC的Firmware是外置式的金屬模塊，可以通過更換硬件來改變FirmwareIndradrive的Firmware是內(nèi)置式的存儲單元存在于驅(qū)動器內(nèi)部,通過軟件改變Firmware All rights reserved by Bosch Rexroth AG, as

3、 well in cases of trade mark rights applications. All rights of disposal as copy of passing by us.4驅(qū)動器地址的設置驅(qū)動器地址的設置DKC驅(qū)動器的地址是通過固化軟件上的旋鈕開關(guān)來選擇的Indradrive是通過P-0-4025參數(shù)來選擇的 1, 可通過上位控制器修改P-0-4025參數(shù) 2, 可通過面板的2.1command來實現(xiàn) All rights reserved by Bosch Rexroth AG, as well in cases of trade mark rights appli

4、cations. All rights of disposal as copy of passing by us.5SERCOS通訊波特率通訊波特率DKC驅(qū)動器的SERCOS波特率默認是2M，可以通過光纜通訊卡上的開關(guān)來選擇的Indradrive可以通過P-0-4087參數(shù)來設定，默認是4M，并且當Indradrive與SERCOS主站相連后，其波特率是自動掃描出的，可以與MLC同步 All rights reserved by Bosch Rexroth AG, as well in cases of trade mark rights applications. All rights of

5、 disposal as copy of passing by us.6Digital and analog I/OsDKC驅(qū)動器的輸入輸出端口配置是固定不可配的 All rights reserved by Bosch Rexroth AG, as well in cases of trade mark rights applications. All rights of disposal as copy of passing by us.7Digital and analog I/OsIndradrive驅(qū)動器的輸入輸出端口配置是可配的,通過Indraworks軟件 All rights

6、reserved by Bosch Rexroth AG, as well in cases of trade mark rights applications. All rights of disposal as copy of passing by us.8組態(tài)軟件組態(tài)軟件DKC的組態(tài)軟件是DrivetopIndradrive的組態(tài)軟件是Indraworks All rights reserved by Bosch Rexroth AG, as well in cases of trade mark rights applications. All rights of disposal a

7、s copy of passing by us.92,Indradrive 常見故障及處理方法常見故障及處理方法 All rights reserved by Bosch Rexroth AG, as well in cases of trade mark rights applications. All rights of disposal as copy of passing by us.10顯示的優(yōu)先權(quán)顯示的優(yōu)先權(quán)Warning01 AF01 F400201 C090101 E2025Error MessageCommand errorsStatus diagnostics優(yōu)先級別 Al

8、l rights reserved by Bosch Rexroth AG, as well in cases of trade mark rights applications. All rights of disposal as copy of passing by us.11Indradrive 錯誤的分類錯誤的分類 錯誤代碼號錯誤的分類 處理F2XXX不是致命的錯誤Like set in P-0-119,best possible decelerationF3XXX不是致命的錯誤相關(guān)安全功能的Like set in P-0-119,best possible decelerationF

9、4XXX通訊錯誤查找通訊故障F6XXX行程范圍錯誤Velocity command to zeroF7XXX行程范圍錯誤相關(guān)安全功能的Velocity command to zeroF8XXX致命的錯誤更換硬件F9XXX致命的系統(tǒng)錯誤如Watchdog,更換硬件錯誤代碼的分類 All rights reserved by Bosch Rexroth AG, as well in cases of trade mark rights applications. All rights of disposal as copy of passing by us.12Indradrive 常見故障及處理

10、方法常見故障及處理方法F8060 過流報警 驅(qū)動器內(nèi)部電流超出最大的允許電流 對策:首先檢查大功率管是否被擊穿,用數(shù)字式萬用表二極管檔檢查二極管是否完好,如下表L1 L2 L3L1 L2 L3 + + * * - - * * * * 750 750A1 A2 A3A1 A2 A3 L+ L+ L- L- Earth Earth 檢測值檢測值 + + +/- +/- .OL .OL + + + + + + + + +/- +/- - - - - - - 350 350 +/- +/- * * * * * * * * * * * * * * * * * * * * * * * * * * .OL

11、.OL + + * * - - * * * * .OL .OL + + 750 750 * * * * - - * * - - .OL .OL * * + + * * * * - - * * * * + + * * 350 350 +/- +/- - - - - * * +/- +/- * * .OL .OL 400 400 * * All rights reserved by Bosch Rexroth AG, as well in cases of trade mark rights applications. All rights of disposal as copy of passi

12、ng by us.13Indradrive 常見故障及處理方法常見故障及處理方法F8060 如大功率管沒有問題,則驅(qū)動器的電流檢測回路有問題,給予更換F2077 電流檢測錯誤,硬件故障 驅(qū)動器實時監(jiān)控電流,如超出允許范圍時出現(xiàn)該報警 對策: 驅(qū)動器功率單元的電流霍爾傳感器故障,更換HCS功率單元 控制單元CSB的電流計算回路有問題,更換CSB控制單元F8070 外部24V故障 對策: 檢查24V電源和接線 All rights reserved by Bosch Rexroth AG, as well in cases of trade mark rights applications. Al

13、l rights of disposal as copy of passing by us.14Indradrive 常見故障及處理方法常見故障及處理方法F8069 內(nèi)部+-15V 直流出錯 內(nèi)部有+24V轉(zhuǎn)+-15V電路,它出現(xiàn)故障或內(nèi)部的集成芯片短路 對策: 更換HCS或CSB F2026 驅(qū)動器功率單元欠壓報警 當DC bus電壓值小于P-0-0114定義的值并有使能的情況下出現(xiàn)該報警 對策: 檢查外部380V主電源，檢查直流母線電壓 驅(qū)動器功率單元產(chǎn)生不了DC,更換HCS功率單元 檢查PLC時序,AbAF“bb”不能切換到”Ab”(不能整流產(chǎn)生直流) 檢查外部380V,如確認有輸入則需

14、更換HCS功率單元 All rights reserved by Bosch Rexroth AG, as well in cases of trade mark rights applications. All rights of disposal as copy of passing by us.15Indradrive 常見故障及處理方法常見故障及處理方法F2816 DC bus故障 對策:檢查外部380V 直流母線以及外部制動電阻接線 驅(qū)動器整流單元故障，更換HCS功率部分 F2018 驅(qū)動器溫度報警 對策: 降低環(huán)境溫度 檢查柜內(nèi)冷卻裝置 清洗驅(qū)動器內(nèi)部風扇 驅(qū)動器內(nèi)部溫度傳感器故障

15、，更換HCS功率部分F2019 F2022 電機溫度報警 （S-0-0204為溫度限定參數(shù)） 對策: 檢查機械是否有卡死導致電機過載發(fā)熱 檢查電機到驅(qū)動器的溫度電纜（X6-1、2）是否松動脫落 電機溫度傳感器故障，更換電機 驅(qū)動器溫度檢測回路故障，更換HCS功率單元 All rights reserved by Bosch Rexroth AG, as well in cases of trade mark rights applications. All rights of disposal as copy of passing by us.16Indradrive 常見故障及處理方法常見故

16、障及處理方法F2820 制動電阻報警 對策:減小減速度和速度命令值 更換制動電阻，增加阻值 HCS-檢查外部制動電阻以及與驅(qū)動器的接線（X6-3，4） HMV-內(nèi)部制動電阻故障，更換HMV電源模塊 F8838 制動電阻過流 對策:減小減速度和速度命令值 更換制動電阻，增加阻值 HCS-檢查外部制動電阻以及與驅(qū)動器的接線（X6-3，4） HMV-內(nèi)部制動電阻故障，更換HMV All rights reserved by Bosch Rexroth AG, as well in cases of trade mark rights applications. All rights of dispo

17、sal as copy of passing by us.17Indradrive 常見故障及處理方法常見故障及處理方法驅(qū)動器無顯示 顯示模塊壞(這種只是存在于驅(qū)動器能正常工作狀態(tài)) CSB控制單元上由于集成芯片壞而造成,更換CSB顯示“LOADER” FIRMWARE錯誤,需要重新燒制或更換 類似于DKC顯示“.”F8102 驅(qū)動器硬件和Firmware不匹配，檢查Firmware版本 HCS功率單元故障，給予更換F2100 不正常的訪問Flash 內(nèi)存. 每一次修改參數(shù)都立刻對Flash存儲,造成內(nèi)存溢出 對策: 將S-0-0269參數(shù)的bit0置1 使用MMC存儲卡 All rights

18、 reserved by Bosch Rexroth AG, as well in cases of trade mark rights applications. All rights of disposal as copy of passing by us.18Indradrive 常見故障及處理方法常見故障及處理方法C0201 無效的參數(shù) 當切換到操作模式P4時,內(nèi)部的參數(shù)被檢測,有參數(shù)超出它定義的范圍時 就出現(xiàn)該報警. 對策:查看S-0-0022參數(shù),該參數(shù)包含所有的無效參數(shù),再更改無效參數(shù) (02,03版固化軟件) 查看S-0-0423參數(shù),該參數(shù)包含所有的無效參數(shù),再更改無效參數(shù)

19、(04版固化軟件) 通常加載基本參數(shù)后，導入備份參數(shù)可以解決此問題 E8260 扭矩過載 對策:減小加速度 增大相應的限制值S-00082,S-0-0083,S-0-0092,P-0-109 優(yōu)化速度環(huán)參數(shù) 增加外接制動電阻 All rights reserved by Bosch Rexroth AG, as well in cases of trade mark rights applications. All rights of disposal as copy of passing by us.19Indradrive 常見故障及處理方法常見故障及處理方法F2074 電機當前位置超出絕

20、對編碼器監(jiān)視窗口，斷電時的位置與重新上電后的位置偏差太大，超過了監(jiān)視窗口值P-0-0095 對策: 復位重啟或者重新建立位置參考點F2008 電機類型改變 下載了一個新的參數(shù)文件到驅(qū)動器，或者驅(qū)動器第一次上電，S-0-0141（電機類型）與當前的電機不一致。 對策：直接復位即可F8078 速度環(huán)報警 原因及對策:電機動力線相序接反 速度環(huán)參數(shù)優(yōu)化 由于用戶自行拆裝電機的編碼器(對同步電機),送力士樂校整 電機編碼器壞,送修更換編碼器 外部機械過重或卡死 All rights reserved by Bosch Rexroth AG, as well in cases of trade mark

21、 rights applications. All rights of disposal as copy of passing by us.20Indradrive 常見故障及處理方法常見故障及處理方法F4001 光纜環(huán)通訊錯誤 光纜環(huán)通訊的同步出現(xiàn)錯誤 對策: 檢查光纜、光纜卡接頭 更換CSB控制單元P0或者P-1，切換不到P2，BB 光纜環(huán)通訊故障 對策: 檢查光纜、光纜卡接頭 更換CSB控制單元 All rights reserved by Bosch Rexroth AG, as well in cases of trade mark rights applications. All

22、rights of disposal as copy of passing by us.21Indradrive 常見故障及處理方法常見故障及處理方法 All rights reserved by Bosch Rexroth AG, as well in cases of trade mark rights applications. All rights of disposal as copy of passing by us.22Indradrive 常見故障及處理方法常見故障及處理方法F8022 電機編碼器信號弱 隊策: 電機編碼器回路故障,檢查可能出現(xiàn)的三個地方:電機編碼器,反饋線及C

23、SB的編碼器反饋口C0270 電機編碼器數(shù)據(jù)讀取錯誤 隊策: 電機編碼器回路故障,檢查可能出現(xiàn)的三個地方:電機編碼器,反饋線及CSB的編碼器反饋口 C0285 電機的型號參數(shù)P-0-4014有誤. 對策:確認電機型號及編碼器的型號(P-0-4014)。檢查可能出現(xiàn)的三個地方:電機編碼器,反饋線及CSB的編碼器反饋口一些相關(guān)的編碼器故障報警 E2074 F2076 C0210 C0220 C0271 All rights reserved by Bosch Rexroth AG, as well in cases of trade mark rights applications. All ri

24、ghts of disposal as copy of passing by us.23Indradrive 常見故障及處理方法常見故障及處理方法R-IL PB BK模塊BF亮紅燈 Profibus通訊模塊故障，更換通訊模塊 L40通訊故障 檢查網(wǎng)線連接和交換機 用計算機Ping一下L40的IP地址，如果Ping不通，則很有可能是以太網(wǎng)接口故障，或者是CPU故障，更換L40L40無顯示 內(nèi)部芯片故障或者CPU故障，更換L40 All rights reserved by Bosch Rexroth AG, as well in cases of trade mark rights applic

25、ations. All rights of disposal as copy of passing by us.24Indradrive 常見故障及處理方法常見故障及處理方法F2048 電機內(nèi)的電池耗盡 對策:更換電機后蓋內(nèi)側(cè)的蓄電池 (1): housing-screw(2): Battery connector(3): Screws for mounting the battery.(4): Battery All rights reserved by Bosch Rexroth AG, as well in cases of trade mark rights applications.

26、 All rights of disposal as copy of passing by us.25何獲得新的何獲得新的VEP License點擊Setup All rights reserved by Bosch Rexroth AG, as well in cases of trade mark rights applications. All rights of disposal as copy of passing by us.26何獲得新的何獲得新的VEP License點擊License All rights reserved by Bosch Rexroth AG, as we

27、ll in cases of trade mark rights applications. All rights of disposal as copy of passing by us.27何獲得新的何獲得新的VEP License點擊Change license All rights reserved by Bosch Rexroth AG, as well in cases of trade mark rights applications. All rights of disposal as copy of passing by us.28何獲得新的何獲得新的VEP License記錄機器碼 All rights reserved by Bosch Rexroth AG, as well in cases of trade mark rights applications. All rights of dispo