單元式生產(chǎn)方式(cell line)

1、1單元式生產(chǎn)方式（單元式生產(chǎn)方式（cell line） 2Progress by Production Innovation少量多樣生產(chǎn)方式的變革少量多樣生產(chǎn)方式的變革InnovationStock parts Inventory 庫存元件Output 出貨倉Input 進貨Provision 供應(yīng)Prod line生產(chǎn)拉（推）Prod line生產(chǎn)拉生產(chǎn)拉(推）推）Reduction of Raw materials WIP減少了原材料加工時間Direct Refrigerator直接供應(yīng)上拉直接供應(yīng)上拉（推）（推）KanbanLarge Order/Delivery of Parts大批量

2、的元件采購訂單/交付Push style provision推式供應(yīng)Small qty order/delivery 小批量的訂購Delivery only what is used 僅提供所需要的3 Manufacturing equipment. 少量多樣制造設(shè)備變革少量多樣制造設(shè)備變革Large-size, High speed, High performance, High price大型大型, 高速高速, 高性能高性能, 昂貴的價格昂貴的價格Small size, Low-medium speed, Functional, Low price小型小型, 適中的速度適中的速度, 具備基

3、本功能具備基本功能, 低廉的價格低廉的價格WIP reduction by production leveling生產(chǎn)規(guī)模的標準化使生產(chǎn)規(guī)模的標準化使在制品在制品得以減少得以減少Innovation4Conveyor line 1 2 3 4 。 。 11Change-over loss occurs 換線損失換線損失Layout modification is difficult 布局不易調(diào)整布局不易調(diào)整(換線時重新布局比較困難換線時重新布局比較困難)Line balance loss occurs 存在拉平衡損失存在拉平衡損失Handling loss occurs 操作，處理，過程損失操

4、作，處理，過程損失Small module unit type小單元型12.nFrom conveyor line to various types of Cell Production從流水線式拉從流水線式拉訂單式訂單式(推推安全存量安全存量)到各種各樣類型的單元式生產(chǎn)到各種各樣類型的單元式生產(chǎn)Spiral type螺旋型 d ecfabOne man cart type一個人推車式partsstoreCart推車One man stall type一個人一個單元式5小單元生產(chǎn)方式小單元生產(chǎn)方式Cell Production MethodThe Cell Production Method

5、is one of the best solutions of manufacturing styles for small lot production, in which assembly and work are done In one single process, by using small manufacturing instruments(tools), by operation of one or a few workers.Cell 式生產(chǎn)是一種小批量生產(chǎn)制造的最佳方案，式生產(chǎn)是一種小批量生產(chǎn)制造的最佳方案， 它通過使用較小型的它通過使用較小型的制造設(shè)備、工具，由一個或幾個

6、工人，制造設(shè)備、工具，由一個或幾個工人， 在一個非常簡單的工序內(nèi)完成在一個非常簡單的工序內(nèi)完成裝配等等的工作。裝配等等的工作。Assembly 裝配Inspection 檢查Packing 包裝Small scale line 小規(guī)模的拉(推）Small lot小批量多工序加工作業(yè)Multi-functional work 多技能操作多技能操作Flow oriented production 流線型生產(chǎn)流線型生產(chǎn)6Benefits of Cell Production Method 單元生產(chǎn)的益處Shortening of production lead time. Inventory red

7、uction. Quality improvement 縮短了生產(chǎn)周期、減少了庫存、提高了質(zhì)量Conveyor line 輸送帶拉（推）式生產(chǎn)Reduction of stagnation in process. Lead time reduction 減少了生產(chǎn)過程中的產(chǎn)品滯留，從而減少了產(chǎn)品的生產(chǎn)周期Reduction of inventory 減少庫存Fast feedback of quality information 質(zhì)量信息的快速反饋Clear responsibility concerning quality. Quality improvement 明確的質(zhì)量意識和責任。(從

8、而提高了質(zhì)量)Higher work morale by individual performance 士氣高昂，個人的工作熱情提高。Assembly 裝配Inspect-ion檢查Packaging 包裝Inventory 庫存Stagnation of the products in process 生產(chǎn)過程中的產(chǎn)品滯留WipCarry 搬運Stagnation, transportation loss between or within processes 產(chǎn)品在不同的工序之間、或工序內(nèi)部存在有停滯的時間損失Slow feedback of quality information 質(zhì)量信

9、息的反饋比較慢Unclear responsibility concerning quality 質(zhì)量責任不明確 (全員質(zhì)量意識不高)Cell production 細胞單元式生產(chǎn) Assy. 裝配Insp. 檢查Pack 包裝AssyAssy. 裝配Insp. 檢查Pack 包裝Assy7Evolutionary Cell Production System 改良的改良的Cell 生產(chǎn)系統(tǒng)生產(chǎn)系統(tǒng)Symbiosis of Human & Machine. Evolution of Cell Production by Production Innovation Equipment 人機結(jié)合。通過改良生產(chǎn)設(shè)備來改進Cell拉（推）Manual Cell 手動Cell拉（推）Evolutionary Cell 改良的Cell拉（推）Production Innovation Equipment 改良的生產(chǎn)設(shè)備Easy & Smooth Operation簡單、容易、順暢的操作Benefits from Evolutionary Cell Production 改良的Cell拉（推）的好處Headcount Saving 節(jié)省人力Quality Improvemen