生產性設備設施管理程序（中英版）

1、LOGOQUALITY SYSTEM PROCEDURE 質 量 體 系 程 序Number 文件編號:PD-S4-01Department 部門:Maintenance維修部Subject 文件名稱:Facility and Productive Equipment Management Procedure生產性設備設施管理程序Revision版本: 3.0Effective Date生效日期:2014/8/18Page 4 of 4批準：審核：作成：Change History 變更記錄Revision 版本Effective Date生效日期Originator編寫人Reasons fo

2、r Change修改原因2.02012-11-30Sandy He增加設備編碼規(guī)則3.02014-8-18Jessica Zhou增加設備能力分析及產線編碼規(guī)則1.0 PURPOSE 目的1.1 The procedure defines the management of equipment to ensure smooth production and operation, continually improve efficiency and product quality.定義設備管理規(guī)范，確保安全生產和設備正常運行，不斷提高生產效率，保證產品質量。2.0 SCOPE 范圍2.1 App

3、ly to facilities, production equipments and for normal production auxiliary power equipment.本制度適用于廠房設施、生產設備及其輔助正常生產所須的動力設備。3.0 DEFINITIONS定義3.1 Key Equipment: Stamping machines, air pressure machine, tube bending machine and automatic welding machine.關鍵設備：沖床、空壓機、彎管機及自動焊接機。4.0 REFERENCE DOCUMENTS參考文件

4、4.1 PD-S2-02 Purchase Management Procedure采購管理程序5.0 RECORDS 記錄5.1 FN-MA-005 Equipment /Asset Acceptance Report 設備/資產驗收報告5.2 FN-MA-001 Equipment List 設備管理臺帳5.3 FN-MA-002 Equipment History Record設備履歷表5.4 FN-MA-004 Equipment Repair Request 設備維修單5.5 FN-AC-001 Equipment /Asset Scrap Request 固定資產停用/報廢單5.6

5、 FN-MA-003 Equipment Maintenance Plan 設備維護計劃5.7 FN-MA-008 Regular maintenance checklist 定期保養(yǎng)檢查表5.8 FN-MA-006 Production of the daily checklist 生產線日常點檢表5.9 FN-MA-009 of the daily checklist 設備日常點檢表5.10 FN-MA-007 List of s Equipment pare parts 備品一覽表5.11 FN-MA-010 Equipment Capability Certification Repo

6、rt設備能力報告6.0 RESPONSIBILITY職責6.1 AQP department: Provide request for equipment or asset, fill in purchasing request.項目部：提出設備資產的需求，填寫采購申請。6.2 Process department: Review requirements and choose equipment; Accept.工藝部：負責生產性設備的評估，設備的選擇；設備的驗收6.3 Maintenance department: Responsible for production equipment

7、manage, maintain and scrap.維修部：負責生產性設備的管理、維修和報廢等。6.4 HR department: Review requirements and choose for facilities, Accept, manage, maintain and scrap.人事部：負責廠房設施的驗收、管理、維護和報廢等。6.5 Purchasing department: Place purchasing order and track the goods; contact with suppliers.采購部：執(zhí)行采購下單，追蹤入庫，聯系供應商。7.0 PROCES

8、S 流程7.1 Equipments/Assets application, purchasing and acceptance設備/資產的申請、購買及驗收7.1.1 AQP or Using departments fill in FN-PU-014 <Purchasing Requisition Form> according to demands. Then purchasing department review and management approve.項目部或使用部門根據需求填寫FN-PU-014采購申請單，交采購部門審核，管理層批準。7.1.2 Productiv

9、e equipment:process department source proper suppliers and send to pur hasing department. Purchasing department refer process department to provide information to determine supplier and place purchasing orders.生產性設備：工藝部門尋找合適的供應商，轉交給采購部門。采購部門參考工藝部門提供的信息確定供應商，并下采購訂單。7.1.3 Process department track the

10、equipment and fill in FN-MA-005 <Equipment/Assets Acceptance Report>, and send to using departments or Maintenance departmet to custody.工藝部門跟蹤設備進廠后，填寫FN-MA-005設備/資產驗收報告，交相應使用部門/維修部門保管7.1.4 Program team according to the product special features list ,discuss and comfirmed machine cmk ,process d

11、epartment fill in FN-MA-010<Equipment Capability Certification Report>, and send to using departments or Maintenance departmet to custody項目小組根據產品特殊特性清單，討論確定設備cmk 參數，工藝部填寫FN-MA-010設備能力報告，交相應使用部門/維修部門保管7.1.5 Equipment departments check according to the requirements of contract. If there is any n

12、onconformance, purchasing departments contact supplier to handle.設備負責部門按合同規(guī)定的要求進行設備/資產驗收，若驗收不合格，采購部門與供應商進行溝通處理，直至設備符合公司需要。7.1.6 Maintenance departments register and fill in FN-MA-001 <Equipment List> (remark on important equipments). Control departments make FN-MA-002 <Equipments History Re

13、cord> and keep technical files . The rule for new equipment No. as following:設備驗收合格后，維修部門編碼、登記，填寫FN-MA-001 設備管理臺帳（清單中對關鍵設備進行標識）。維修部門制作FN-MA-002 設備履歷表，并將設備附帶的技術文件、 使用說明書等進行存檔管理。設備編碼規(guī)則如下：01000017.1.7 Process department according to customer,fill in <工藝部根據客戶類別，填寫FN-PE-010生產線編號清單，生產線編碼如下：1000流水號Se

14、quence No。客戶代碼Customer codeSequence No.客戶名稱生產線編號原則北汽BAIC1000吉利GEELY2000菲亞特FIAT3000通用GM 6000福特FORD90007.2 Preventive and predictive Maintenance預防性和預見性維護7.2.1 Maintenance for production equipments is daily and period maintenance. 生產性設備的維護保養(yǎng)分為日常維護和周期維護。A) Daily maintenance: Operators check the equipmen

15、ts according to SOP and fill in FN-MA-006< Production of the daily checklist >, production leader monitor.日常維護：設備操作人員依據設備操作指導書進行日常點檢，填寫FN-MA-006生產日常點檢表班組長負責督導執(zhí)行。B) Period maintenance: Maintenance department make maintenance plan according to equipment technical files.周期維護：維修部根據設備技術文件制定，列入年度預防性

16、維護計劃。7.2.2 Maintenance department make FN-MA-003 <Equipment Maintenance Plan> at the end of year. Maintenance department and using departments maintain equipments according to the plan. Update the plan if new equipments come in and the results recorded in the FN-MA-008<Regular maintenance c

17、hecklist>.維修部年底制訂FN-MA-003 設備維護計劃，維修部門和使用部門根據計劃定期對設備進行維護保養(yǎng)。新設備進廠后及時更新維護計劃。并將結果記錄于FN-MA-008 定期保養(yǎng)檢查表。7.2.3 Maintenance department make equipment SOP according to equipment technical files.維修部根據設備使用說明，制定設備操作指導書。7.2.4 Using department operates and checks according to Equipment SOP.使用部門按設備作業(yè)指導書進行操作和點檢

18、。7.2.5 Maintenance department make safety stock for key equipments spare parts according to equipment technical files and historical maintenance records, control stock and fill in FN-MA-007<List of spare parts>.維修部根據設備的技術文件和相關的維護維修記錄，制定關鍵設備的易損備件的安全庫存，對備件進行管理，需填寫FN-MA-007備品一覽表。7.2.6 Maintenance

19、 department analysis the maintenance record or process data and predict conditions of equipments, and then take action in advance to improve the effectiveness and the efficiency of production equipment.維修部對關鍵設備的維修狀況或者過程數據進行統計分析，根據分析結果預見設備的狀況，提前采取措施，提高生產設備的有效性和效率。7.3 Equipment Breakdown 設備故障維修7.3.1 U

20、sing department fill in FN-MA-004 < Equipment Repair Request > and inform control department when breakdown. 使用部門在使用過程中出現設備故障時，填寫FN-MA-004 設備維修單，通知維修部門。7.3.2 Maintenance department fill in FN-MA-002 <Equipments History Record> after repaired. Maintenance department fill in FN-MA-004<

21、Equipment Repair Request>after repaired get Using department supervisor checks and confirm, then the equipments could be used.維修部門維修完成后填寫FN-MA-004 設備維修單使用單位主管確認后，設備方可投入使用。設備維修的主要情況應在FN-MA-002 設備履歷表中記錄。7.3.3 If cant be repaired by ourselves, control department fill in purchasing request and send t

22、o purchasing authority departments to contact suppliers.若維修部門無法維修，必須送外維修或請專業(yè)人員到公司維修時，維修部門提出采購申請，批準后，轉采購權限部門下單，安排廠商進行維修。 7.4 Equipment Scrap設備報廢7.4.1 Process department fill in FN-AC-001 <Equipment /Asset Scrap Request> and get approval from finance and general manager.設備因老化或無法使用需報廢時，工藝部門填寫FN-AC-001固定資產停用/報廢單，報財務和總經理批準。7.4.2 After approval, the scrap equipments should be sent to Maintenance department to dispose.批準后，廢舊設備交維修部統一處理。7.4.3 Maintenanc