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1、實用標準文檔如何用英文和老外檢討模具(2008-1-16 08:50)1 . XXX你現(xiàn)在有空嗎,我可以問你一些問題嗎?Could I ask you some questions May I ask you some questions (a question)?2 .請問此產(chǎn)品的面是否為外觀面?表面做什么處理?是曬紋/拋光?Can you tell me whether the surface of this part is a visible/esthetic one? What will we do for its surface? Texture or Polishing?3 .請問
2、產(chǎn)品這個面可否加頂針或頂塊?產(chǎn)品允許加扁頂針嗎?Does this part need an ejector pin or an ejector bar? Can we add an ejector blade?4 .這個產(chǎn)品的柱位我們打算做司筒。(或鑲針)可以嗎?Can we add ejector sleeves or ejector pins in the boss of this part?5 .產(chǎn)品的這個位置有倒扣不能出模,我們打算做行位,在此面上會有分模線,你接受嗎? There's an undercut at this position that can not be
3、molded, we plan to make a slider for it. It will also have a parting line on this side, is that OK?6 .產(chǎn)品里面的這個位置我們打算做斜頂或內(nèi)行位,有問題嗎?We will make the lifter and (inner) slider in this position, will that be a problem?7 .你提供的2D產(chǎn)品圖與3D產(chǎn)品圖不一致,請問以哪一個圖面為準?The 2D and 3D drawings you provided are not the same, c
4、ould you advise which one is correct?8 .你提供的3D產(chǎn)品圖有的地方?jīng)]有出模角,有的地方膠位太厚,有的地方膠位太溥,這些產(chǎn)品問題我們可以自己修改嗎?修改后會給交給你確認。There is no draft angle in the 3D model, some areas are too thick, and some are too thin. Can we modify them by ourselves? We will send you the updated drawing for approval.9 .按你們提供的縮水率千分之五,這個模具的尺
5、寸已經(jīng)做到了模具圖面要求。但注塑出來的產(chǎn)品不符合你們的產(chǎn)品圖。請確認你們的材料的縮水率是否正確?According to the shrinkage rate .005” , the mold has been done in the right dimension, but thefalls short to your part print(the actual dimensions are out of tolerances), are you sure the shrinkage is right?10 .產(chǎn)品的這個位置太小,導致模具鋼料太溥,能夠加寬這個位置嗎?This positio
6、n is too small and will cause thin steel, can we widen it here?11 .斜頂與后面的柱位空間太小,斜頂在運動時會干涉到柱子,能移動這個柱子的位置嗎?The space(room) is too small between the lifter and the boss. The angular lifterinterferes with the boss during ejection(when moving). Please consider changing the position of the boss.12 .這個筋骨位膠
7、厚太溥,而且高度偏高,注塑時很難填充這個筋位,可以增加這個筋骨位 的厚度嗎?The rib here is too thin and relatively high, so it will be difficult to fill(走膠)here during the injection process, can we increase the thickness of this rib?13 .你是想將此筋骨位的高度加高/減低嗎?加膠的位置我們將用銅公放電加深。但減膠的位置有兩種做法,1、做鑲件;2、燒焊;因為鑲件的底部有運水,我們簡單的做法是燒焊處理,你可以接受嗎?Are you goin
8、g to increase or decrease the plastic(material) on this rib?For increasing plastic, we will use EDM.For decreasing plastic, there will be two options. One is to make inserts; the other is to weld the tool.Because there is water line under the insert, is that OK?14 .這個樣板的筋骨位底部燒焦,是因為排氣不良,我們可以在筋骨位的中間增加
9、一個鑲 件。The bottom of the rib was burned due to poor venting, we can add an insert in the middle of the rib to improve it.15 .重做鑲件大約需要5-6天時間,你能接受嗎?It will take about 5 or 6 days to re-do the insert, is that OK?16 .產(chǎn)品的這個面我們已經(jīng)做了曬紋處理,如果需要加膠,這個面我們需要重新外發(fā)曬紋??赡苄枰獛滋斓臅r間。所以我們直接以銅公放電的火花紋取代你要求的紋路,你可以接受嗎?We have a
10、lready textured this side. If we add material, it will take a few days to remake the texture. So we suggest using the EDM( spark) finish instead of texturing, is that OK?17 .模具是用公制/英制的配件?需要備用件嗎?Are the mold parts in inches or mm? Do they need spare parts?18 .模具上銘牌上的刻字內(nèi)容是由你們提供嗎?你們什么時候可以這些刻字資料。Will yo
11、u provide the engraving content of the mold label? Please advise it asap.19 .可否提供此模具生產(chǎn)時,注塑機的型號及相關資料。如:啤機大小、呵林柱尺寸、頂棍 孔尺寸等Can you provide the specifications of your injection machine? Such as the press size, tie bar space, Konck-out(K.O.)/ejector rods holes pattern.20 .這個問題我需要同其它同事商議會再答復你。I will discu
12、ss it with my colleagues, and reply asap.21 .我們將盡力達成你的計劃,如有異常,會及時通知你。We will try our best to meet/ reach your plan. For any problems, we will notify you immediately/promptly.22 .這個產(chǎn)品的長度為 330.12MM,寬度為78.96MM,高度為45MM.膠厚為2MM,重量為70.63g, 試模注塑機型號為250噸,膠料顏色為黑色,產(chǎn)品外表 面曬紋處理,內(nèi)表面為拋光.需要日期章、 環(huán)保章、材料章.前后模用2344氮硬,斜頂
13、和行位座用738H,以上模具信息正確嗎?請確 認!Please check the information below and comment/approve.L. W. H =330.12 x 78.96 x 45MM,Thickness - 2MM.Weight - 70.63g,Press size - 250TColor of the T1 samples - black.Outer/visible surface finish - texture; inner side polishing.Date code, recycle stamp and material I.D. need
14、ed.CAV & Core - 2344 nitrided steel; Lifter and slider shelf/base/retainer - 738H.23 .現(xiàn)在到了吃午鉞的時間,我們下午再繼續(xù)好嗎?Lunch time, shall we go for lunch now? We can discuss the project later.24 .和滑塊干涉的倒勾請加料填平至滑塊可以順利滑動The undercut area interferes with the slide block, so we suggest adding material to help th
15、e slider move smoothly.25 .加膠太多 (The added wall/thickness is too much)26 .加肉面積太大(The added area is too wide.)27 .GATE®置移位(The gate location is moved.)28 .滑塊拆的位置(The split line of slide block or the area/location of slide.)29 .此處有尖角,填充困難 (It is hard to fill this area due to the sharp feature.)30
16、 .此處鋼材太薄,強度不足而且不容易冷卻(The steel is too thin, the strength of this area is too weak and it is hard to cool.)31 .圓柱特征要有一半圓不可以拆在滑塊上,以免粘滑塊造成拉白,拉斷(We don ' t suggest designing half of the cylinder on the slide block because it will cause sticking an drag marks.)32 .此處做斜頂在作動時會鏟膠。(The part will be damag
17、ed if we make the lifter in this area.)33 .這個面是裝配面,不能加膠。(This is a critical surface where we cannot add additional material.)34 .此處膠位太厚,會有縮水,建議減料改善(The wall is too thick, there will be sink mark. We suggest reducing plastic to improve it.)35 .此面是不是外觀面,此處做滑塊的話會有夾線,是否可以接受Is it a critical/visible surfa
18、ce? If we make a slide here, there will be a split line. Is it OK?36 .此處有倒扣,能否不做滑塊和斜頂?建議減膠使前后模碰穿?There is an undercut, can we/you reduce material to have kiss-off instead of making slide and lifter?37 .請盡快確認這種拆模方式和結構,否則會影響模期Please confirm the parting line and layout as soon as possible, otherwise, t
19、he lead time will be extended.38 .此面是否有特殊要求,能否有頂針印Please confirm whether it is a critical surface or not, and if we can have E.J. pin marks on it.39 . P.L面開在此處,模具上會有尖角和刀口,對模具壽命有影響There are sharp edges if we set the parting line here, it will reduce the tool life.40 .加大拔模角,以便脫模順利We suggest enlarging
20、the draft angle to help release/demold the tool.)41 . GATE故在此處的話有兩個缺點:1.蓋子打開時可以看到GATE的修剪部位;2.兩個斜銷在同 一側,頂出也不是很平衡.(There are two issues if the gate is to be designed in this area:a) . It is easy to see the gate/trimming mark when you open the cap.b) . The ejection is unbalanced when two lifters are on
21、 the same side)42 . GATE故在此處的話.蓋子打開后看不到GATE的修剪部位(The gate mark is not visible if the gate location is designed like this.)43 .我們建議進膠做在這一側,產(chǎn)品表面不會縮水。To avoid sink marks, we suggest gating on this side/surface.44 .在此處GATE故潛頂針的話,背后的外觀面會有沖料痕,而且成品又是黑色的,會最明顯If we sub-gate into an ejector pin, the outer sur
22、face of the part will have serious flow marks. Since the part is in black, the marks will be more visible.43. P.L開在此處不合理,模具加工困難,P.L應改為和圖示的一樣If parting line is designed here, the tooling will be more difficult. Therefore, we recommend to have the parting line as indicated.45。產(chǎn)品粘前模的機會很大,能否在后模加倒勾,拉料桿或者
23、后模保留E.D.M紋,開模時使成品留在后模一側We may have sticking on cavity, can we add undercuts and sprue puller? Or keep EDM grain to snatch the part on the core.46 .此處膠位厚度不均勻,成品表面會有應力痕,是否接受Please confirm whether it is acceptable to have stress marks on the surface because the thickness is uneven.47 .請注明何處為外觀面,能否提供 2D
24、圖和注意事項Please advise where the critical/visible surface is. Please also provide us a 2D drawing and other specifications.48 .紅色所示處是有問題的地方,請?zhí)貏e注意Please note the red highlights because those areas have problems.49 .成品設計此處有問題,建議如附圖所示修改(We would suggest using the attached part design as the current design
25、 has problems.)50 .止匕處改為個球形的凹梢 (We suggest modifying it as a spherical recess.)51 .圓柱特征要有一半不可以拆在滑塊里,以防拉斷We don' t suggest designing half of the cylinder on the slide block because it will cause drag marks.52 .此處大滑塊上走小滑塊,小滑塊要先退,大滑塊要做延遲(The inside small slide block will recede first and the parent
26、 slide block have to postpone sliding.)There is a small slide on the big slide. The small slide will recede before the big one moves.53 .滑塊要用液壓油缸抽芯以保證開合模順序(The slide pins will use an oil cylinder to assure that the process is in proper order.)The hydraulic cylinder pulls core of the slider to assure
27、 the sequence of mold opening and shutting/closing.54 .這個面有裝配,加料的話裝配時會頂住,如圖所示W(wǎng)e cannot add material to this surface because it will intervene between the two parts when it is assembled. Please see the attached sketch.55 .可降低斜銷面,增加成品些許肉厚來做變化(To descend the surface of lifter in order to thicken the pa
28、rt.)We suggest descending the surface of lifter and thickening the part for improvement.56 . 一半做斜銷,一半直接脫模 (Half will have the lifter and the other will be molded directly.)57 .此處兩個柱子重迭,有倒勾,不能直接脫模,要做 SLIDE"(These two bosses are overlapping with undercut therefore it can not be made as solid. We
29、suggest making it with a slide block.)"These two bosses are overlapping with undercut, therefore a slide needs to be made.58 .止匕處強制頂出 (This area needs force ejection.)59 .后模兩段開模,這個地方先退 (Here will be a double ejection for forward and receding.)There will be two stages/steps ejection. It will rec
30、ede first.60 .此處做鑲件會有夾線,能否接受(Please confirm whether it is acceptable that there will be a split line here.)There will be an insert split line here. Please confirm.61 .此面前后模1度靠破/插穿,會有段差,可否接受(Please confirm whether it is ok to have mismatch to the area where there is 1 degree of shut off in Core / Cav
31、ity side.)62 .這個尺寸能否力口大 (Please confirm whether we can enlarge this dimension.)63 .此處加一個凹梢,膠片的彈出效果會更好一些,試模后看裝配的效果再做修正"(The elastic of the film will be better if we add a recess. We will see how it will affect the assembly parts, and then make modifications.)"64 .此處有倒扣,建議將剖面線所示部位移除來避免此處的倒扣(
32、There is an undercut here, we suggest cutting out the indicated part/area to avoid it.)65 .成型后潛水口要修平(The gate (sub gate) needs to betrimmed perfectly after being molded.)66 .此處倒扣先直接頂出,之后再手動取出(The undercut needs to be ejected directly/straightly, then the part will be taken out by hand/manually.)67 .
33、這兩個面都有滑塊,GATE改在此處改不到(The gate is not suitable in this area because there are two sliders.)68 .此處加做一個節(jié)流閥/調(diào)節(jié)閥,射出時方便調(diào)整成品的質(zhì)量(We would suggest placing a runner shut-off insert to adjust the volume of part filling/the flow of the resin.)69 .此倒扣在滑塊上強制脫模,倒扣是否可以減小到 0.6(This undercut will be molded/manufactur
34、ed by force, please confirm whether it can be reduced to 0.6 mm.)70 .此柱子無法脫模,請確認是否是在轉圖時錯位,能否提供客戶的原始圖檔data.)(This boss is not releasable/can not be molded/manufactured. Please check the file again, if possible, send us the original database.71 .此柱子是實心的,會縮水 (This boss will shrink because it is a solid
35、 boss.)72 .這個面是否要咬花,咬花番號是什么,最小的拔模角要多大(Please confirm whether this surface needs to be textured or not. Please advise texture specs.Also, what's the min. draft.)73 .這個面是否要打光,貼標簽(Please confirm whether this surface needs to be polished and stuck on a sticker.)74 .紅色顯示的幾個面拔模角太小,出模時會拉傷,建議加大拔模角"
36、(The red highlighted area has a problem of a small draft angle. We suggest enlarging the draft to avoid casuing drag marks on the part.)"75 .止匕 RIB太薄,會填充不足(This rib can not be filled properly because it is too thin.)76 .止匕 RIB太厚,會縮水(This rib will have a shrink problem because it is too thick.)7
37、7 .此處倒勾出模困難,建議先不做倒勾,成型后再二次加工,但要做治具,費用要另外算(There are problems with this current design, we recommend doing this undercut as an alternative but there will be additional costs.)78 .柱子底部者8要做火山 口 (The base of all bosses require a crater to avoid shrinkage.)1.鑲件,P.L面有充足排氣坑,P.L面要開環(huán)形排氣梢,并能將氣體排到模外。Insert/PL
38、should have adequate venting,PL should have around slot for venting.79 .頂棍孔鑲件端面距離底板面0,5mm,攻m20牙;the surface of KO insert shound below bottom plate 0.5mm,thread M20.80 .回針,中托司與模胚部份避空 0.5mm;RP,EGP should have 0.5mm gap with the moldbase.81 .排氣梢距封膠位10-15mm;Venting slot distance from the seal off positi
39、on 10-15mm82 .運水進用 E ,運水出用 S ; Intake"E",Outtake"S"83 .底面板均要有隔熱板,DME規(guī)格1/4厚;Top/Bottom plate must have insulator plate,DME standard 1/4'H84 .吊環(huán)要在模具的重心(保證吊模時的平衡);Eyebolt should on the center of the mold(for balance)85 .吊模螺絲的位置要在前/后模部份的重心,保持平衡;The eyebolt position on the cavity/
40、core side should on the center of gravity for balance86 .唧嘴分試模唧嘴/走模唧嘴;Sprue type:Trial/Delivery87 .喉塞選用:NPT 規(guī)格;Plug use NPT spec.88 .中托司采用 HASCOt珠形式.Use HASCO ball EGP89 .水咀采用法國標準:1/4”的水咀寫:RPL08-1151 Jiffy Use French Standard: 1/4" mark:RPL08-1151All in English& Imperial Unit全部使用英文和英制單位Are
41、part dimensions to print plus shrink?青檢查內(nèi)模尺寸有否乘縮水 ?All wires protected from sharp corners?凡有電線通過的角位要改為 R角,是否完成?All replaceable components must be standard components所有替換的組件必須是標準件。Add shot counter?是否加啤塑總計器?A complicated mould with thorough design consideration to overcome the numerous design contrain
42、ts.一個復雜的模具,設計經(jīng)過周詳考慮,成功地克服了各種設計上的限制。All moving components should use hardened steel : all slides should be installed with hardend or lubricated alloy wear plates and gibs, and with positive slide retainer.所有移動的零件應使用硬鋼料,行位必須用硬墊板和硬線條,而且必須有限位及定位鎖。BOM including water 力ttings,ejectors&custom component
43、s.BOM 的內(nèi)容應包含運水接頭,頂針和 自制的零件.BeCu for lifters if w/o water circuits o若沒有運水回路,斜頂為鉞銅。Corresponding components mirrored at core&cavity對應的部件在前、 后模平面視圖中鏡像Check polish for line of draw finish?有否省光就出模?Core pull slot mechanism installed and O.K.Crane capacity and loading clearanc熊具須用多大吊機才可搬動。Conduct moldf
44、low &mold warp analysis.經(jīng)流道及變形電腦模擬分析oComponent and/or 3D mould design drawing.散件圖或 3D模具圖Cooling less important when dimensions are not important.若尺寸不重要,適量冷去口也可。Combine a traditional 4 cavity edge gate and a 4 cavities reverse gate mould which help to double the moulding capacity and reduce produ
45、ction cost.將一個標準四模腔大水口模具與一個四模腔倒轉大水口模具結合成為一套可于同一大小的注 塑機,生產(chǎn)量可增加一倍的層板模具,并且可降低成本。Can be seperated into two individual moulds for moulding in two different mould shops.此模具最大的特式是,可將模具分開變成兩套,在不同地方生產(chǎn),增加生產(chǎn)的靈活性。Consists of all standard mould components which facilitates mould maintenance.由于全套模具均利用模具標準零件制成,在維修
46、及換零件上比較方便。Die draw called out出模方向的標示Dimension all the opening , travel & clearance標出前、后模距離,滑動部件滑動距離和塑件脫 離的位置DME egr. Water fittings recessed and marked是否使用 DME 運水接頭及編號?Delivery right side up , or in two halves?開箱后是否容易吊出模具及是否分開前/后模運輸?Eyebolt size and balance in 2 sides??壮叽纾胶?,4 邊都要有Ejection strok
47、e & slide, lifter travel dimensioned 出行程、行位、斜頂行程的標注。Ejection study if lifter adopted 若有斜頂,做出分析。Ejection extended at the most 頂出至口極限位置Ejector guide pins installation .頂針導柱的安裝。Eyebolts for inserts more than 501bs重量大于50lbs的鑲件必須要有吊模孔。Edge gate or sprue gate requiring secondary operation acceptable.!
48、緣型或直入型水口者B 可以接 受。4 point in HRC different to lifters contacting or cavity steel。斜頂和與其接觸的內(nèi)?;蜩偧谟?度上有4度的差別(HRC 。4X size section , dimensioned to reflect the actual siz冰口及水口頂針的 4倍放大視圖,按實際 尺寸標注。General ,safety and handling常規(guī)、安全和搬運要求Guided ejection recommended for mould above 100 tons clamp capacity, eje
49、ctor pins of 1.5mm or smaller, or ejector stroke longer than 50mm.建設模具用于鎖模力超過100噸的注塑機,或有1.5mm以下的頂針或頂出行程超過 50mm 時,應裝上頂針板導柱。Guide pin cleared and vented?i釘插入模板有否頂著及加疏氣空 ?Hot manifold wired to print and checked?熱咀電線接位有否編號?Horn pin clearance hole?斜邊與行位有否空間?Hydraulic actuated slide together with electric
50、al limit switch.行位采用油壓推動,配合安全電制。Heaters fitted+0.002/-.000, leads tagged and connected to terminal熱嘴裝配,電線源頭、尾有否安裝穩(wěn)固。(+0.002/.000)Inserts keyed and numbered to prevent incorrect assembly鑲件定位和編號以防止不正確的組 裝。Jaw angle 3 deg.more than angle pins(<25 degree)小面角度要比行位斜邊角度大 3 度(<25 度)。Keep enough space
51、to run waterline at slide /lifter/major inserts.在行位、斜頂、主要鑲件處保留 足夠位置(空間)布置水梢。Lifter angle less than 15 degreed頂角度小于 15 度。Lifter rods dia, less than 1"斜頂桿直徑不能少于1”。Limit switch in tact and protected.是否已安裝限位制?Moldbase and steel dimensioned模坯和鋼料號的標注Minimum 5 deg.for shut-off.斜頂鑲件最小5度插穿。Mechanism for
52、 sequence動作機構是否正確?Mold safety straps installed and painted red?是否已安裝安全帶及噴上正確顏色在模坯上?Mould flow and simulation should be carried out for the best gate location, filling analysis, pressure distribution and heat distribution.適宜應用模擬的模具注塑過程,注射分析、壓力分布及溫度分布以確定最佳入水位置、流道 尺寸和疏氣位置等。Mould should be designed with
53、 maximum cooling and with appropriate amount of ejection points.模具在設計上要做到盡快冷卻,上、下內(nèi)模高溫點應該有個別的冷卻,應有適量頂針。Mould should be able to run fully automatic. Large part should be picked up by robot.模具能夠全自動生產(chǎn),大的零件應由機械手拿出。Mould should be tested to meet a defined Cpk quality standard模具經(jīng)過測試,符合預定的 Cpk 質(zhì)量標準。Mould sh
54、ould have safety features to protect accidental damage, incorrect assembly and set up of mould.模具應具備可以預防意外損害及錯誤安裝等安全特性。Mould halves requiring accurate alignment of core and cavity, and shut off should have appropriate part line locks.上、下模需要精確配合或有擦位的地方,模具一定要有直身鎖。Mould requiring heating should have in
55、sulator plate.需要力口熱的模具,必須有隔熱板。Mould preferred to run automatic; self-degating whenever possible.模具最好能自動生產(chǎn),模具盡 可能自斷水口。No obstructions on buttom surface of mold ?模具必須穩(wěn)定位置如有凸出物請加腳座,是否完 成?Overall mold size of the moldbase & shut height模坯長寬和模厚(模架的長寬)Outlets accessible and marked " IN OUT and NUM
56、BER”出入水位有否打上 IN、OUT字碼?Protruding items shown and protected o 畫出突出部件并做好保護。Parting line at the acceptable surface合模分布在合理可接受的表面。Put waterline as much as possible/wherever possible 盡可能布置多的運水。Put waterline for slide /lifter/insert wherever possible.盡可能在行位、斜、鑲件布置運水。Parting line cleared and released proper
57、ly?b模線是否正確 ?Proper locating ring and diameter?定位圈尺寸及直徑是否正確?Proper radius and orifice on sprue bushing and keyed即嘴 R及管用丁是否正確?Part line lock recommended when there is shut off.當有擦位時,最好有直身鎖保護。Protruding items shown and protected.如有零件凸出,模坯請加保護物。Proper K.O. holes size and location®棍孔尺寸及位置是否正確?Runners to be balanced.流道必平衡。Runners cross section type and size as
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