OEM111-OEM風(fēng)能應(yīng)用解決方案介紹_FZ

1、(Confidential For Internal Use Only)Copyright 2007 Rockwell Automation, Inc. All rights reserved.1新能源新能源風(fēng)電行業(yè)風(fēng)電行業(yè)OEM應(yīng)用中心應(yīng)用中心(Confidential For Internal Use Only) Copyright 2007 Rockwell Automation, Inc. All rights reserved.2Agenda2. 羅克韋爾變槳系統(tǒng)架構(gòu)3. 羅克韋爾變槳系統(tǒng)控制程序1.羅克韋爾羅克韋爾風(fēng)電方案風(fēng)電方案4. 變槳系統(tǒng)耐環(huán)境測(cè)試及故障處理(Confiden

2、tial For Internal Use Only) Copyright 2007 Rockwell Automation, Inc. All rights reserved.31.風(fēng)力發(fā)電機(jī)簡(jiǎn)介1.1 風(fēng)機(jī)組成 Pitch SystemControl SystemInverter(Confidential For Internal Use Only) Copyright 2007 Rockwell Automation, Inc. All rights reserved.4v羅克韋爾產(chǎn)品可提供的部件：主控系統(tǒng)主控系統(tǒng)變槳系統(tǒng)變槳系統(tǒng)偏航系統(tǒng)偏航系統(tǒng)振動(dòng)監(jiān)測(cè)振動(dòng)監(jiān)測(cè)風(fēng)場(chǎng)管理控制器風(fēng)場(chǎng)管理控制

3、器1.2 羅克韋爾產(chǎn)品可提供的部件 1.風(fēng)力發(fā)電機(jī)簡(jiǎn)介(Confidential For Internal Use Only) Copyright 2007 Rockwell Automation, Inc. All rights reserved.5風(fēng)機(jī)主控制系統(tǒng)風(fēng)機(jī)主控制系統(tǒng)(Confidential For Internal Use Only) Copyright 2010 Rockwell Automation, Inc. All rights reserved.53rd Party Grid Tie Inverter偏航驅(qū)動(dòng)主控制器DeviceNet 電池或超級(jí)電容EtherNet/

4、IP變槳控制系統(tǒng)驅(qū)動(dòng)GuardLogix ControllerEtherNet/IP安全PLC3方協(xié)議狀態(tài)監(jiān)測(cè)(Confidential For Internal Use Only) Copyright 2007 Rockwell Automation, Inc. All rights reserved.6Matlab is used to design Control Systems and generate codeSimulink simulates the physical system. Together they allow engineersTo design, simulate

5、 and test a complete systemCode GenerationStructured TextSimulation of the Wind Turbine&Testing of CodeLogix 5000IEC-61131 plusStructured Text羅克韋爾控制器作為主控系統(tǒng)的優(yōu)勢(shì)MatLab 功能塊和狀態(tài)機(jī)模型功能塊和狀態(tài)機(jī)模型羅克韋爾自動(dòng)化是唯一能夠?qū)⒘_克韋爾自動(dòng)化是唯一能夠?qū)atlabMatlab設(shè)計(jì)設(shè)計(jì)原代碼直接導(dǎo)入控制器平臺(tái)的原代碼直接導(dǎo)入控制器平臺(tái)的PLCPLC供應(yīng)商供應(yīng)商(Confidential For Internal Use On

6、ly) Copyright 2007 Rockwell Automation, Inc. All rights reserved.7風(fēng)機(jī)狀態(tài)監(jiān)測(cè)系統(tǒng)風(fēng)機(jī)狀態(tài)監(jiān)測(cè)系統(tǒng)7Accelerometers wired to CompactLogix relay modules for multiplexing to XM-121Ethernet to computer in local control room. Computer manages and displays data from all turbines in wind farm. Transfers data files to Emoni

7、torDeviceNet controls XM-121 module and retrieves all dataSpeed sensorCompactLogix manages monitoring system, collects and transfers data, generates alarmsXM-121 Low Frequency module analyzes vibration data with spectrums and band alarms6(Confidential For Internal Use Only) Copyright 2010 Rockwell A

8、utomation, Inc. All rights reserved. Germanischer Lloyd certification for Wind(Confidential For Internal Use Only) Copyright 2007 Rockwell Automation, Inc. All rights reserved.8水平三維診斷水平三維診斷 實(shí)時(shí)的振動(dòng)三維頻譜 及時(shí)發(fā)現(xiàn)問(wèn)題及時(shí)發(fā)現(xiàn)問(wèn)題 (Confidential For Internal Use Only) Copyright 2007 Rockwell Automation, Inc. All right

9、s reserved.9水平三維診斷水平三維診斷 熱能數(shù)據(jù)模型(Confidential For Internal Use Only) Copyright 2007 Rockwell Automation, Inc. All rights reserved.1010(Confidential For Internal Use Only) Copyright 2010 Rockwell Automation, Inc. All rights reserved.10風(fēng)場(chǎng)風(fēng)場(chǎng)SCADA系統(tǒng)系統(tǒng)變壓器電網(wǎng)計(jì)量輸電網(wǎng)變電站SCADA 服務(wù)器 風(fēng)機(jī)風(fēng)機(jī) 控制器控制器風(fēng)場(chǎng)控制器 50 ms100 %確定性確

10、定性所有風(fēng)機(jī)同步接收數(shù)據(jù)所有風(fēng)機(jī)同步接收數(shù)據(jù) 風(fēng)機(jī)風(fēng)機(jī) 控制器控制器(Confidential For Internal Use Only) Copyright 2007 Rockwell Automation, Inc. All rights reserved.11風(fēng)場(chǎng)管理系統(tǒng)風(fēng)場(chǎng)管理系統(tǒng)1.開(kāi)放、靈活的通訊以集成 多種不同外部設(shè)備及信息2.正確的時(shí)間、正確的信息(btw, CIP Sync optional ready) 3.控制回路的確定性執(zhí)行4.遠(yuǎn)程實(shí)時(shí)控制與數(shù)據(jù)采集分別給予不同優(yōu)先5.冗余冗余PPC方案可選方案可選6.風(fēng)機(jī)及風(fēng)場(chǎng)使用統(tǒng)一的標(biāo)準(zhǔn)工業(yè)以太網(wǎng)Ethernet/IP7.XML

11、 程序文件導(dǎo)入導(dǎo)出, 用來(lái)生成外部代碼8.風(fēng)場(chǎng)電站調(diào)度安全保障Turbine ControllerElectrical ConverterGenaratorTransformerGearboxMain controlTransformerTurbine ControllerElectrical ConverterTransformerGearboxGenaratorMain controlTransformerPower Plant Controller Power MeterGridor與傳統(tǒng)基于PC的風(fēng)場(chǎng)控制器相比，更高的可靠性及可用性 50ms 的確定電力調(diào)度控制，符合 2013 E-O

12、N 要求(Confidential For Internal Use Only) Copyright 2007 Rockwell Automation, Inc. All rights reserved.12Agenda2. 羅克韋爾變槳系統(tǒng)架構(gòu)3. 羅克韋爾變槳系統(tǒng)控制程序1.羅克韋爾風(fēng)電方案羅克韋爾風(fēng)電方案4. 變槳系統(tǒng)耐環(huán)境測(cè)試及故障處理(Confidential For Internal Use Only) Copyright 2007 Rockwell Automation, Inc. All rights reserved.13v功率調(diào)節(jié) 根據(jù)風(fēng)速，調(diào)節(jié)槳葉掃風(fēng)面積 快速高響應(yīng)的槳

13、葉角度調(diào)節(jié) 系統(tǒng)正常工作時(shí)自動(dòng)調(diào)節(jié)v安全保護(hù) 錯(cuò)誤診斷，狀態(tài)監(jiān)測(cè) 錯(cuò)誤情況時(shí)收槳 緊急剎車(chē) 防雷保護(hù) 電池管理2.羅克韋爾變槳系統(tǒng)架構(gòu)2.1 變槳系統(tǒng)設(shè)計(jì)要求(Confidential For Internal Use Only) Copyright 2007 Rockwell Automation, Inc. All rights reserved.14性能指標(biāo)性能指標(biāo)變槳變化角度090正常變槳速率 7.5/s額定轉(zhuǎn)矩36.5NM最大轉(zhuǎn)矩70NM槳葉角度精度0.05設(shè)計(jì)運(yùn)行壽命大于20年運(yùn)行環(huán)境溫度-20+50保護(hù)等級(jí)IP542.羅克韋爾變槳系統(tǒng)架構(gòu)2.2 1.5MW 風(fēng)機(jī)變槳系統(tǒng)性能指標(biāo)(

14、Confidential For Internal Use Only) Copyright 2007 Rockwell Automation, Inc. All rights reserved.15選項(xiàng)選項(xiàng)選擇依據(jù)選擇依據(jù)選擇要求選擇要求可靠性要求在惡劣的環(huán)境下長(zhǎng)期無(wú)人值守運(yùn)行1.工業(yè)級(jí)產(chǎn)品：防護(hù)等級(jí)IP54/IP652.工業(yè)級(jí)接線(xiàn)：航空插頭和彈簧端 子，針腳應(yīng)具有防誤接保護(hù)功能3.工作環(huán)境：溫度范圍寬，柜體應(yīng)采取防潮防鹽霧處理4.寬電源電壓輸入：帶電源短路保護(hù)和電源反接保護(hù)2.羅克韋爾變槳系統(tǒng)架構(gòu)(Confidential For Internal Use Only) Copyright 2

15、007 Rockwell Automation, Inc. All rights reserved.16處理器能力算法處理、狀態(tài)監(jiān)控、遠(yuǎn)程通訊等任務(wù)并行進(jìn)行可為任務(wù)設(shè)定優(yōu)先級(jí)，確保核心任務(wù)的執(zhí)行?？删S護(hù)性要求調(diào)試、故障排除、系統(tǒng)維護(hù)和升級(jí)換代的方便支持遠(yuǎn)程調(diào)試診斷、狀態(tài)監(jiān)控、軟件升級(jí)開(kāi)發(fā)調(diào)試友好度縮短代碼編寫(xiě)和算法調(diào)試的時(shí)間；便于產(chǎn)品的升級(jí)和更新?lián)Q代；符合IEC標(biāo)準(zhǔn)的開(kāi)發(fā)語(yǔ)言能實(shí)現(xiàn)標(biāo)準(zhǔn)化、模塊化編程代碼開(kāi)放，便于持續(xù)改進(jìn)優(yōu)化2.羅克韋爾變槳系統(tǒng)架構(gòu)(Confidential For Internal Use Only) Copyright 2007 Rockwell Automation, I

16、nc. All rights reserved.172.3 變槳系統(tǒng)功能及結(jié)構(gòu) Realize pitch angle in normal condition Fast feathering in abnormal condition Monitor the status of pitch system Communication with Main Control system 2.羅克韋爾變槳系統(tǒng)架構(gòu)(Confidential For Internal Use Only) Copyright 2007 Rockwell Automation, Inc. All rights reserve

17、d.182.羅克韋爾變槳系統(tǒng)架構(gòu)2.4 變槳系統(tǒng)架構(gòu)(Confidential For Internal Use Only) Copyright 2007 Rockwell Automation, Inc. All rights reserved.19A-B CompactLogix控制器 新一代緊湊型PAC控制器具有船級(jí)社認(rèn)證內(nèi)置Ethernet/IP工業(yè)以太網(wǎng)接口 A-B Stratix交換機(jī)8端口工業(yè)以太網(wǎng)交換機(jī)Profibus通訊模塊變槳柜與主控系統(tǒng)的通訊，CANOpen可選A-B Point I/O站寬溫度范圍遠(yuǎn)程I/O站A-B PF 驅(qū)動(dòng)器400VAC,11Kw,22Amps外置式

18、散熱器風(fēng)扇強(qiáng)制冷卻，穿透式法蘭安裝柜外防護(hù) IP65，電路板帶涂層處理矢量控制（帶反饋/無(wú)反饋），V/F控制通訊故障管理，槳葉緊急控制交流電動(dòng)機(jī)最大轉(zhuǎn)速3000rpm最大轉(zhuǎn)矩70Nm抱閘力矩60Nm維護(hù)便捷，免除更換碳刷的煩惱備用超級(jí)電容性能與穩(wěn)定性都大大優(yōu)于蓄電池組2.羅克韋爾變槳系統(tǒng)架構(gòu)2.5 變槳系統(tǒng)主要部件(Confidential For Internal Use Only) Copyright 2007 Rockwell Automation, Inc. All rights reserved.20多種電機(jī)控制算法多種電機(jī)控制算法 基于FORCE 技術(shù)的矢量控制 配有或不配反饋編碼

19、器 永磁電機(jī)控制 V/Hz 控制性能性能 點(diǎn)到點(diǎn)定位控制 運(yùn)行中反饋丟失切換至速度模式 外置式散熱器，風(fēng)扇強(qiáng)制冷卻，穿透式法蘭安裝 柜外防護(hù) IP54，柜內(nèi)防護(hù)IP20 內(nèi)置EtherNet/IP接口反饋選件反饋選件 增量式 Incremental 高分辨率反饋設(shè)備Stegmann or Heidenhain MDI - Stahltronic and/or Temposonics SSI接口的線(xiàn)性反饋設(shè)備 Biss 線(xiàn)性反饋增強(qiáng)的安全保護(hù)增強(qiáng)的安全保護(hù) SIL3/Cat4 Safe Speed Monitor Safe Torque-off2.6 PowerFlex 7552.羅克韋爾變槳系

20、統(tǒng)架構(gòu)(Confidential For Internal Use Only) Copyright 2007 Rockwell Automation, Inc. All rights reserved.21 采取一組5個(gè)容性電池，充滿(mǎn)后電壓達(dá)420450VDC的電池組，作為變頻交流主電路供電的備用電源接入直流DCBUS。當(dāng)主電源斷電后，備用電源無(wú)縫切入代替供電，變頻器在母線(xiàn)DC BUS降壓到300V過(guò)程中，可保持輸出功率在電機(jī)額定功率的80%以上。（以電機(jī)軸施加反轉(zhuǎn)矩來(lái)判斷）2.羅克韋爾變槳系統(tǒng)架構(gòu)2.7 超級(jí)電容作為備用電源(Confidential For Internal Use Onl

21、y) Copyright 2007 Rockwell Automation, Inc. All rights reserved.22Agenda2. 羅克韋爾變槳系統(tǒng)架構(gòu)3. 羅克韋爾變槳系統(tǒng)控制程序1.羅克韋爾風(fēng)電方案羅克韋爾風(fēng)電方案4. 變槳系統(tǒng)耐環(huán)境測(cè)試及故障處理(Confidential For Internal Use Only) Copyright 2007 Rockwell Automation, Inc. All rights reserved.23Task1: Communication_Main_Control Type: PeriodicPeriod: 10msTask2

22、: MainTask Type: ContinuousTask3: System_Check Type: PeriodicPeriod: 10ms3.羅克韋爾變槳系統(tǒng)控制程序3.2 變槳系統(tǒng)程序任務(wù)列表(Confidential For Internal Use Only) Copyright 2007 Rockwell Automation, Inc. All rights reserved.24 From Main Control System receive commands To Main Control System transfer status of pitch system T

23、ask1: Communication_Main_Control DI and DO assignations for Main Cabinet, 1, 2 and 3 Drive Cabinet Key mode switch: realizing automatic and manual control of pitch systemTask2: MainTask Check whether there are faults and errors for pitch system Check the emergency command from Main Control SystemTas

24、k3: System_Check3.羅克韋爾變槳系統(tǒng)控制程序3.3 各個(gè)任務(wù)主要功能(Confidential For Internal Use Only) Copyright 2007 Rockwell Automation, Inc. All rights reserved.25Agenda2. 羅克韋爾變槳系統(tǒng)架構(gòu)3. 羅克韋爾變槳系統(tǒng)控制程序1.羅克韋爾風(fēng)電方案羅克韋爾風(fēng)電方案4. 變槳系統(tǒng)耐環(huán)境測(cè)試及故障處理(Confidential For Internal Use Only) Copyright 2007 Rockwell Automation, Inc. All rights

25、reserved.264.變槳系統(tǒng)耐環(huán)境測(cè)試及故障處理4.1 耐環(huán)境測(cè)試項(xiàng)目及測(cè)試條件 高低溫測(cè)試高低溫測(cè)試 工作溫度：工作溫度：-25+50，存儲(chǔ)及運(yùn)輸溫度：，存儲(chǔ)及運(yùn)輸溫度：-40+70 -40存儲(chǔ)時(shí)間：24小時(shí)。 70存儲(chǔ)時(shí)間：48小時(shí) 溫度變化速率：1/min 正弦振動(dòng)測(cè)試正弦振動(dòng)測(cè)試 振動(dòng)頻率：振動(dòng)頻率：515.8 Hz 時(shí)，樣品位移為時(shí)，樣品位移為+/- 1mm 15.8150 Hz 時(shí)，樣品加速度為時(shí)，樣品加速度為1g 振動(dòng)方向：振動(dòng)方向：XYZ三個(gè)軸向測(cè)試。每一方向掃頻三個(gè)軸向測(cè)試。每一方向掃頻10次。次。 掃頻速率：掃頻速率：1oct/min(Confidential For Internal Use Only) Copyright 2007 Rockwell Automation, Inc. All rights reserved.274.變槳系統(tǒng)耐環(huán)境測(cè)試及故障處理 沖擊測(cè)試沖擊測(cè)試 沖擊形式：半正弦脈沖，峰值加速