文稿成果設(shè)備及op40press spring pin nov23

1、1. Sequence of Operation & Targets1.1. Process Sequence of operationPress spring pin to dimension 16.56 0.15mm Spring pin press force: MAX 3000 N1.2. Process Output1.4. TargetsTargetST 40Cycle time (sec)12FTQ (%)0.34%Uptime (%)99.5%OP 40 target 1.1. Equipment Sequence of operationOperation Sequence:

2、Unload FG/Load the needle bearing and castingInitiate toggle switchSpring pin and casting presentsClamping the castingRead part label for traceabilityPress tooling go down, press spring pin to the correct dimension ( QC17)Press tooling return.Unclamping the casting1.3. Part Orientation and operator

3、motionsLoad spring pin vertically on OP40 tooling.3. Review Machine / Tooling Design Concepts3.1. Product print / KPC / QCIQC 11 Check after assembly of bearings, bearing stake, pressing of spring pin and idle pin. Bore ID=46.015 0.015 mm. ( CMM audit test , 3 pcs each week)QC 17 Press spring pin to

4、 dimension 16.56 0.15mm3.2 Part to tool interface Components support areas End surface of spring pinCylinder surface of spring pinEnd surface of spring pinCylinder surface of spring pin3. Machine Design ConceptsOperator load the spring pin into press toolingError proofing sensor for needle bearing p

5、resentsRF TAG reader for traceability.Servo machine drive the press tooling go down, press spring pin to correct dimensionServo machinePress toolingClamp tooling3. Tooling Design ConceptsIdle pinPress toolingOperator load Spring Pin on the press tooling.The magnet of tooling attract Spring PinPress

6、tooling should be flexible to compensate variation of tooling, Spring pin and its boss. Control Gap= TBD.Servo machine drive the tooling go down, press the Spring Pin into boss.Tooling touch the top surface of pin boss, press force and stroke meet spec, servo stop, then drive the tooling return.Tool

7、ing contact surface3.7 Change over model to model3.7 Change over Change press stroke parameter Quick change tooling 3. Review Machine / Tooling Design Concept3.9 Standards for the RegionErgonomic standard.Machine height 2000 mm.Total Height 2200 mm.Bench height 900 mmWork area height 1100 mm Equipme

8、nt Voltage: 380/220 Vac Frequency: 50 HzColor: light blue Akzo Nobel 51042. Review Preliminary Process Documentation2.1. Specific Documentation PFD2.2. Specific Documentation PFMEA2.3. Specific Documentation PCP9. Review Measurement & Calibration Methodology9.0 Review Measurement & Calibration Metho

9、dologyDisplacement: in servo machine, measure press tooling strokeWould be certificated by third party each year.Load cell: in servo machine, measure press forceWould be certificated by third party each year.First-off gauge for Spring Pin positionWould be certificated by manufacturer, certificated b

10、y quality each year.MSA is needed.7.1. What is measured?Spring pin dimension between pin top surface and pin boss top surface1 sample will be record in process audit document7.1. What is measured?Spring pin measure strategyIndicator probe touch the top surface of pinDial indicator locate on the TPS

11、surfaceMeasure dimension between TPS surface and pin top surface7.2. How it is measured?Spring pin position procedure:Load dial indicator on the calibrate plate, probe touch the top surface of calibrate pin.Adjust the dial indicator to zeroMove dial indicator on the TPS surface, probe touch the top

12、surface of spring pinRecord data of dial indicator Dial indicatorIndicator probeLocating blockTop surface of spring pinTPS surfaceCalibrate pinCalibrate plate7.5. Hardware requirementsAll gages need be in verification / calibration system of BDW18. Supplier Exceptions to the Equipment17. Equipment T

13、iming Plan 17.1. Equipment timing plan11. Review MQ Plan11.2. Review MQ1 plan4. Review Electrical Design Concept4.1 Sensor strategy / error proofingThe equipment has the follow poke yokes:Sensor detect pin on the press toolingLoad cell monitor the press forceDisplacement measure stroke5. Review Hydr

14、aulic Design Concept6. Review Pneumatic Design Concept7. Review Data acquisition & Measurement System Concept8. Review Machine Controls Program Design Concept10. Ergonomic / Safety Requirements12. Supplier Documentation Requirements12.Supplier Documentation Requirements13. Spare parts 14. Equipment

15、Warranty Requirements14. Discuss warranty periodWarranty -Two years warranty from the validation date for workmanship and design.Technical support from supplier site by phone, support in site need be quote.15. Facility Utility Requirements15.1. Regional StandardErgonomic std per Design- in Ergonomics Check list for China. Total equipment height 2.2 mtsVoltage 380/220 50 hzPressure Air 6 barOP 40 Spring pin assembly16. Shipping / Rigging / Installation Requirements16. Shipping/Rigging/ Install