performance review institute qualified products listing[績(jī)效評(píng)估研究所合格產(chǎn)品上市](-37)

1、Performance Review Institute Qualified Products Listing January 30, 2014DefinitionsQUALIFIED PRODUCTS LIST (QPL): A listing of products from manufacturers who have received a PRI product qualification to a specific aerospace standard for specific product designations and plant locations.QUALIFIED PR

2、ODUCT GROUP (QPG): A committee mandated by the QPMC responsible for assessing whether manufacturers products comply with the relevant aerospace standard. The committee is composed of members from Original Equipment Manufacturers (OEMs) and Government Agencies. QUALIFIED PRODUCT MANAGEMENT COUNCIL (Q

3、PMC): The committee that manages the Qualified Product Process/Program.2PRI QPL Program BackgroundQPL - A document which lists qualified manufacturers who have met the product qualification test requirements to a specified industry standard for specific part numbers and plant locations199619982014Pi

4、lot programIndustry ManagedPRI QPL Program DoD Acquisition Reform Military specifications with QPLs posed a problem for non-government standards to convert Preserve value-added aerospace specification requirementsPRI championed pilot program, with organizational concept SAE committee volunteers Pilo

5、t program success PRI QPL program formally established Standard Development Organization (SDO) guidelines created and approved by SAE Aerospace Council - 1999More than 30,000 products/parts 8 active Qualified Product GroupsTODAY. . .3Purpose of the Aerospace QPL ProgramMaintain a list of manufacture

6、rs critical products where those products have been qualified as meeting specific industry standards.To manage the review process of submitted data and other materials reviewed by the QPG.4MotivationUsers (OEMs/Government/Airlines)Collaboration with other OEMs/Government/AirlinesReduce costs by redu

7、ced need for in-house/outside lab testingUses consistent qualification procedures/standardsMaximize competition without the loss of qualityAvoid cost associated with maintaining User QPLs (testing, qualification, administration)SuppliersTypically lower costs than when qualifying products to User sta

8、ndards/specificationsUtilize initial qualification data to a wider industry baseEliminate redundant testing and qualification processesEnsure fairness among suppliersUtilize consistent approach to qualification of product5 Industry-Managed QPL StructurePolicyStrategic/TacticalExecutive LeadersLegal

9、EntitySet PolicyProvide the VisionSenior Leaders & ManagersOversee Operation of QPL ProgramEstablish & Implement Policy & ProceduresQPG Coordination & DevelopmentIdentify, Develop and Deploy ImprovementTechnical Experts Determine Requirements Develop Documents Accepts Test Plan and Report Final Deci

10、sion on QPL Listing Process responsibilities clearly definedQualified Product Management Council (QPMC)StandardsDeveloping Organization (SDO)PRI Board of DirectorsStandard Technical CommitteesKnowledgeable Parties With Interest Maintain Technical Standards, Recommended Practices, etc.6TechnicalQPGsF

11、luid Distribution Systems (G-3)Elastomer Seals(AMS CE)Sealants (G-9)Organic Coatings (G-8)Propulsion Lubricants (E-34)Propulsion Standards (E25)CACRCAdvanced Composites (P-17)Role of PRICoordinate operations/procedures of the QPMC and QPGsCoordinate activities throughout the QPG review and report pr

12、ocessingMaintain and Control QPLsMaintain customer records during and after reviewMaintain confidentialityAdministrator of the QPL program72014 Board of DirectorsStan Adachi The Boeing CompanyRichard A. AmatoGE AviationEtienne GalenSnecma (Safran Group)Michael J. HaywardNorthrop Grumman Aerospace Sy

13、stemsMario Langlois (Chairman)Bombardier AerospaceTony MaguireBAE Systems PLCJanuary 2014Ron MeesterHoneywell AerospaceAnna “Graham” MorastPratt & Whitney, UTCAndy PageRolls-Royce plcDavid L. SchuttSAE InternationalJunji Tsuji Ishikawajima-Harima Heavy IndustriesLi WeiAviation Industry Corporation o

14、f ChinaJianqiang XuCOMAC8Role of QPMCProvide direction for the administration of the PRI-QPL qualification programProvide an effective administrative structure to manage QPLs utilizing existing task groups, committees, etc. and provide feedback to industry in the form of guides or advisoriesCoordina

15、te and communicate major QPL activities throughout the industryEnsure consistency in QPG operating proceduresResolve appeals of QPG decisions9Qualified Product Management CouncilJerry BrownMaterials & Processes EngineerLockheed Martin Aeronautics Co.Kent DeFranco (Chairman)Materials Engineer, Sr. St

16、affLockheed Martin Aeronautics Co.Ross Downing (Vice Chairman)Principal EngineerThe Boeing CompanyAlan FletcherMaterials Engineer, Systems Support Div.US Air ForceRobert HainlineMechanical & Structural EngineerThe Boeing CompanyTim KoczanskiDefense Standardization Program OfficeManuel KoucouthakisPr

17、incipal EngineerHoneywellGary LandryProgram Manager, Design SystemsPratt & WhitneyCarl LevanduskyGeneral EngineerNaval Air Warfare CenterJames Lewis (Secretariat)Program ManagerPerformance Review InstitutePaul Wittman Certification ManagerMiddle River Aircraft Systems10Accurate as of January 2014Pol

18、icy and ProceduresPROGRAMDOCUMENTPD2000PROGRAMDOCUMENTPD2001GOVERNANCE AND ADMINISTRATION OF AN INDUSTRY MANAGEDPRODUCT QUALIFICATION PROGRAM11MANUFACTURER REQUEST FOR PRODUCT APPROVAL ANDQUALIFICATION PROCESSRole of Qualified Product GroupMeet and review data in a timely manner as required by proce

19、dureEstablish procedures for the review Review data for conformance to requirementsDefine and approve data sourcesDisposition each qualification submittalForward evaluation reports to PRI12Current Qualified Product GroupsSealants * (SAE G-9)Polysulfide, Polythioether and Adhesion PromotersCommercial

20、 Aircraft Composite Repair (SAE CACRC)Composite Repair Materials, Processes and MethodsElastomer Seals * (SAE AMS-CE)O-Rings, Plate Seals, Gaskets and other Compression SealsFluid Distribution Systems Components * (SAE G-3)Couplings, Fittings, Hose, Tubing and Installation ProceduresOrganic Coatings

21、 (SAE G-8)Primers, Topcoats, Specialty Coatings e.g. Fuel Tank Coatings, Rain Erosion CoatingsPropulsion Lubricants (SAE E-34)Synthetic Turbine Engine LubricantsGeneral Standards for Aerospace and Propulsion Systems (SAE E-25)Solid Film LubricantPolymeric Advanced Composite* (SAE P-17)* Require a Na

22、dcap Audit13The QPL Process14QPL Approval Process InitialSupplier SubmitsApplication And Applicable Data to PRIPRI forwardsSubmission to QPGQPG Reviews DataAdditionalInformationRequestedPRI CommunicatesRequest forAdditional Information To SupplierApproval GrantedYesNo15As to the Supplier.Obtain a co

23、py of the applicable standard at Obtain a copy of the applicable Program Document at eAuditNet / Resources / Documents / Public Documents / QPL ProgramsPay special attention to requirements, such as:AS/EN/JISQ9100ISO/IEC 17025 LabQPG witnessTest plan requirements per the specification/PD docu

24、ment16And then.Go to eAuditNet to initiate a “Project”.Instructional PowerPoint DocumentResources / Documents / Public Documents / QPL Programs / “QPL User Guide Supplier”Documents to be marked as Proprietary.17The Nadcap Audit Process18NadcapNadcap The leading worldwide cooperative program of major

25、 companies designed to manage a cost effective consensus approach to special processes and products and provide continuous improvement within the aerospace and automotive industries.19Require a Nadcap AuditIs a Nadcap Audit required?SAE Committee determines if the Nadcap Audit is required20Informati

26、on to Requestthe Establishment of a PRI QPG21Primes Involved in the QPGDetermine the structure and relationship betweenSAE Committee andthe yet to be established QPG Minimum of 3 primes required22Key PlayersSAE Committee Members Planning to Participate in the QPL Project ReviewsContact & Company Nam

27、e23 Program InformationNumber of Suppliers ImpactedApplicable Current Specification Numbers and List of Potential SpecificationsPotential QPL Projects (workload)Timeline for Completion/Publication of the Specification24Program Information (continued)Is an AS/EN/JISQ9100 approved quality system requi

28、red?Is it required to conduct the testing at an ISO/IEC 17025 accredited laboratory with applicable scope?25Program Information (continued)What information is required on the on-line QPL listing?Is a Nadcap Audit required for the qualification?What are the requalification/recertification/ periodic testing/sampling requirements?Will