沖壓工藝流程圖+PFMEA+CP范例(中英文)

1、客戶CustoarI號PartNuabx:*名稱PartDescription：洞蓋HPHUBCAP,GREASEXON-VENTED序號NO.作業(yè)Fab移動Move貯存StoreOo7檢査Inspect返工K*vork報廢、陽離ScrapSeparate工藝流程圖ProcessFlowDiagram圖紙版本號mrc.REv.：0文件編號FibNo.,過程描述OperationDescription環(huán)目ItM關律產品特性SignificantProdactCharacteristic(入Inputs)項目Item關律過程特性SisnificantProcessCharacteristics(繪

2、出OuDU“)廉材料進廠In-comingrawmaterial10-01鋼板SPHC-2.5SteelSPHC-2.5廉材料檢檜Tes匕orawmaterials10-021.尺寸Si=e：1250X2600X2.5s材料檢鮒報告74Rawsaterxalsinspectionreport?2化學成分Chemicalelenent：C0.15%Si0.03.Xn0.60.SO.035.P0.035A-l3.力學性能Mechanicalproperties:抗拉強度TensilestrengthM3O5Xps、RE51度Yieldstrength175Mpa*斷后伸長率Elonsation29

3、A-2退回供應商Reject10-03移至論材料倉XoveMaterialtoStore10-04存放Storage10-05T夕王宇冋XoveMaterialtocutWorkshop20-01下料Cutting20-021.QC12Y-12*2500/液壓剪板機QC12Y-12*2500.Hydraulicshears檢臉記錄iInspectionrecords2.下料工藝卡片?Cuttingprocesscard?檢鮒Inspection20-03尺寸Size：230X125Cnn(檢驗記錄iInspectionrecords返工Roorx20-04返工指導書iRevorkInstruc

4、tionzS(檢驗記錄iInspectionrecord/隔離Separate20-05Xovetopickingarea20-06存放Storage20-07序至沖爪生產線XoveJtaterialtopunchline30-01落料Punch30-021.JA21-160/160T沖床JA21-160/160TPresses檢臉記錄iInspectionrecords2.HD110-H010/S料模Blankingdie3.C沖壓工藝卡片StampingProcessCard?檢鮒Inspection30-03尺寸Size：42220.5(檢驗記錄iInspectionrecords返工R

5、oorx30-04返工指導書iRevorkInstructionzS(檢驗記錄iInspectionrecord/報廢Scrap30-05移至工序40XoveProducttoprocess1030-06拉深成形DeepDraving10-011.Y32-315/315T油壓機Y32-315/315THydraulicPress檢臉記錄iInspectionrecords2.HD130-H001/ii深模Dr”iyDie3.沖壓工藝卡片iStampingProcessCard?檢鮒Inspection10-021尺寸SiN：4110(*1.0,0)檢臉記錄iInspectionrecords2

6、尺寸ise：45.5(+1.5.-1.0)3尺寸Size:421返1：Kexork10-03返工指導書6Q6o1八o&5o*6整形Shapms50-011.Y32-315/315T油壓機Y32-315/315THydraulicPress檢驗記錄iInspectionrecord2.HD131-H013/!S形模ShepisDie3.(沖壓工藝卡片?StampingProcessCardi檢鯊Inspection50-021尺寸She：4111(-K.2,-0.3)檢驗記錄iInspectionrecord2尺寸i=e：45.5(+1.5,-2.0)3尺寸Size:421A-3返I：Kexor

7、x50-03(返工折導書iReworkInstructions(檢驗記錄iInspectionrecord*報廢scrap50-04移至工序50XoveProducttoprocess5050-05切邊沖孔TrinnincandPunching60-011.JA21-160/160T沖床JA21-160/160TPressest檢驗記錄iInspectionrecord2.HDU6-H012/切邊沖孔TrisainsandPixnchincdie3.(沖壓工藝卡片StampingProcessCard?檢鯊Inspection60-021尺寸She：4180.50.5t檢驗記錄iInspect

8、ionrecord2.尺寸i=e：6X8.70.233.位UtffLocationdecree:A-lXi.AB返工Koorx60-03返工指導書?ReworkInstructions(檢驗記錄tInspectionrecord/報廢scrap60-01移至工序60XoveProducttoprocess6060-05l邊成形riancing70-011.JB21-160B-SX/160T沖床JB21-160B-SM,171.5O.73檢驗記錄iInspectionrecord2尺寸i=e：10(*2,0)3角度AnSle：850.54平面Flatness:-*；|(LI7i|A-3返工Koo

9、rx70-03返工指導書?ReworkInstructions(檢驗記錄tInspectionrecord/報廢scrap70-04移至工序70XoveProducttoprocess7070-05壓字Pressurelo匕。SO-Ol1.JA21-160/160T沖床JA21-160/160TPresses檢驗記錄iInspectionrecord2.HD150-H003/JK字模PreureloSodie(E32628-l)3.HD150-HOOl/Ji字模PrenureloSodie(E32628-3)4.(沖壓工藝卡片iStampingProcessCard?檢鯊Inspection3

10、0-021尺寸Size：l4(*2-1)檢驗記錄iInspectionrecord2尺寸i=e：2.5(+1.0.-0.5)3.尺寸i=e：l0.25返工Rework30-03移至半成品庫XoveProducttosemifinishedlibrary30-05-存放Storage30-0690LQ外協(xié)垓枠Outsourcinggalvanised90-01rOutsourceincomins90-0211退回供應商Reject90-03c移至噴他生產線XoveProducttosprayline90-01100噴犁Spray100-011.XNG-36TB,粉末噴滾生產線XNG-36-1BP

11、owdezrcoatingproductionlines檢整記錄Inspectionrecord12.即噴涂I：藝卡片SprayProcessCara.1檢鮒Inspection100-02（噴涂檢鯊指導書Sprayinspectioninstruction二？f檢驗記錄Inspectionrecord返工100-03移至半成品庫XoveProducttosemifinishedlibrary100-05-存放Storage100-01101X外協(xié)銓印OutsourcingScreen110-01Outsourceincomins110-021111*退回供應商Reject110-03移至包裝

12、區(qū)Xovepackazearea110-01120抽檢Sablinsinspection120-01檢夠計劃（InspectionPlan檢整記錄Inspectionrecord隔離Separate120-02J成（ft包裝finishedpartpaclease120-03包裝規(guī)范iPackaemsSpecifications?l檢臉記錄iInspectionrecord*U-L130包裝檢査Packasinginspection130-01包裝規(guī)范-.PackaginsSpecifications?l檢臉記錄Inspectionrecord返工130-02返工指導書iRevorkInstructions檢整記錄iInspectionrecord*c移至成乩倉Xovetofinishedproductwarehouse130-03存放Storaje130-01o送至客戶Delivertocustoser130-0