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1、KISSsoftReport26.November2009,08:34:11KISSsoftReport26.November2009,08:34:11KISSsoftReport26.November2009,08:34:11KISSsoftReport26.November2009,08:34:11KISSsoftReport26.November2009,08:34:11KISSsoftReport26.November2009,08:34:11kbssoftUkula&QH(ornMhilMdtulginkbssoftUkula&QH(ornMhilMdtulginKISSsoftRe

2、port26.November2009,08:34:11KISSsoftReport26.November2009,08:34:11KISSsoftReport26.November2009,08:34:11KISSsoftReport26.November2009,08:34:11KISSsoftReport26.November2009,08:34:11KISSsoftReport26.November2009,08:34:11KISSsoftReport26.November2009,08:34:11KISSsoftReport26.November2009,08:34:11KISSso

3、ftReport26.November2009,08:34:11kbssoftUkula&QH(ornMhilMdtulginkbssoftUkula&QH(ornMhilMdtulginKISSsoftReport26.November2009,08:34:11KISSsoftReport26.November2009,08:34:11KISSsoftReport26.November2009,08:34:11KISSsoft-Release10-2008FKISSsoftevaluation評(píng)估File文件Name名稱:SUBWAY-2-SCChangedby:2159on:26.11.2

4、009at:08:33:04Importanthint重要提示:Atleastonewarninghasoccurredduringthecalculation計(jì)算過(guò)程中至少已出現(xiàn)一次警告:1-Notice通矢口:Gear齒輪2:MeasuringtheBasetangentlengthiscritical,itisbettertousemeasurementoverrolls測(cè)量公法線長(zhǎng)度是很重要的,最好是使用量棒間距!CALCULATIONOFAHELICALGEARPAIR斜齒輪副計(jì)算Drawingorarticlenumber圖號(hào)或件號(hào):Gear齒輪1:0.000.0Material材

5、質(zhì)Gear齒輪Material材質(zhì)Gear齒輪1:(OwnGear齒輪2:(OwnCalculation-methodISO6336:2006MethodB計(jì)算方法ISO6336:2006方法Bgear齒輪1-GEAR齒輪2Power功率(kW)P300.000Speed速度(1/min)n3400.0442.0Torque扭矩(Nm)T842.66481.4Applicationfactor使用系數(shù)KA1.25Requiredservicelife所需的服務(wù)壽命H175000.00Gear齒輪driving主動(dòng)(+)/driven被動(dòng)(-)+一1.TOOTHGEOMETRYANDMATERI

6、AL齒輪幾何參數(shù)和材質(zhì)(GeometrycalculationaccordingISO21771按ISO21771進(jìn)行幾何計(jì)算)GEAR1GEAR2Centredistance中心距(mm)a362.000Centredistancetolerance中心距公差I(lǐng)SO286Measurejs7Normalmodule(mm)法向模數(shù)mn6.0000Pressureangleatnormalsection法向壓力角(?alfn20.0000Helixangleatreferencediameter分度圓螺旋角(?beta20.0000Numberofteeth齒數(shù)z13100Facewidth(

7、mm)齒寬b90.0090.00Helix旋向left左right右Accuracygrade精度等級(jí)Q-ISO1328標(biāo)準(zhǔn)66Insidediameter(mm)內(nèi)徑di0.000.00Insidediameterofrim(mm)齒圈內(nèi)徑dbi0.000.00input)17NiCrMo6-4,Case-carburizedsteel,case-hardened滲碳表面硬化J=12mmHRC28J=12mm=30HRCJominy頂端淬火input)17NiCrMo6-4,Case-carburizedsteel,case-hardenedJ=12mmHRC28J=12mm=30HRCJo

8、miny頂端淬火gear1GEAR2Surfacehardness表面硬度HRC60HRC60MaterialtreatmentaccordingtoISO6336:Normal(LifefaktorsZNTandYNT=085)按ISO6336對(duì)材料進(jìn)行處理:正火處理(壽命系數(shù)ZNT和YNT=0.85)Fatiguestr.toothroottension齒根疲勞強(qiáng)度(N/mm?sigFlim500.00500.00Fatiguestr.Hertzianstress赫茲應(yīng)力疲勞強(qiáng)度(N/mm?sigHlim1500.001500.00Tensilestrength抗拉強(qiáng)度(N/mm?Rm12

9、00.001200.00Yieldpoint屈服點(diǎn)(N/mm?Rp850.00850.00Youngsmodulus彈性模量(N/mm?E2060002060001Poissonsratio泊松比ny0.3000.300Averageroughness,Ra,toothflank平均粗糙度,齒面(祄)RAH0.600.60Meanroughnessheight,Rz,flank峰谷平均值,齒面(祄)RZH4.804.80Meanroughnessheight,Rz,root峰谷平均值,齒根(祄)RZF20.0020.00Toolorreferenceprofileofgear1齒輪1的刀具參數(shù)

10、:ReferenceProfile1.25/0.25/1.0JISAddendumfactor齒頂高系數(shù)haP*1.000Dedendumcoefficient齒根高系數(shù)hfP*1.250Tipradiusfactor刀尖圓弧半徑系數(shù)rhoaP*0.000Rootradiusfactor木艮圓半徑系數(shù)rhofP*0.250Tipformheightcoefficient齒廓系數(shù)hFaP*0.000Protuberanceheightfactor凸角系數(shù)hprP*0.000Protuberanceangle凸角角度alfprP0.000RampanglealfKP0.000nottoppingT

11、oolorreferenceprofileofgear2齒輪2的刀具參數(shù):ReferenceProfile1.25/0.25/1.0JISAddendumfactor齒頂高系數(shù)haP*1.000Dedendumcoefficient齒根高系數(shù)hfP*1.250Tipradiusfactor刀尖圓弧半徑系數(shù)rhoaP*0.000Rootradiusfactor木艮圓半徑系數(shù)rhofP*0.250Tipformheightcoefficient齒廓系數(shù)hFaP*0.000Protuberanceheightfactor凸角系數(shù)hprP*0.000Protuberanceangle凸角角度alfpr

12、P0.000RampanglealfKP0.000nottoppingSumofreferenceprofilegears:Dedendumreferenceprofile(module)hfP*1.2501.250ToothrootradiusRfile(module)rofP*0.2500.250AddendumReferenceprofile(module)haP*1.0001.000Protuberanceheight(module)hprP*0.0000.000Protuberanceangle(?alfprP0.0000000Bucklingrootflankhei

13、ght(module)hFaP*0.0000.000Bucklingrootflankangle(?alfKP0.0000000Typeofprofilemodification:修形類型forhighloadcapacitygearboxe用于承載能力高的齒輪箱Tiprelief齒頂修緣(祄)Ca21.0026.00Typeoflubrication潤(rùn)滑方式oilbathlubrication油池潤(rùn)滑Typeofoil滑油類型Oil潤(rùn)滑油:ISOVG320Lubricantbase潤(rùn)滑劑基油Mineral-oilbase礦物油基Kinem.viscosityoilat40癈40C時(shí)動(dòng)粘度(m

14、m?s)nu40320.00Kinem.viscosityoilat100癈100C時(shí)動(dòng)粘度(mm?s)nu10022.00GEAR2Overalltransmissionratio總傳動(dòng)比itotGearratio齒輪速比uTransversemodule(mm)端面模數(shù)mtPressureangleatPitchcircleGEAR2Overalltransmissionratio總傳動(dòng)比itotGearratio齒輪速比uTransversemodule(mm)端面模數(shù)mtPressureangleatPitchcircle節(jié)圓壓力角(?alftWorkingtransversepres

15、sureangle有效端面壓力角(?alfwtalfwt.e/iWorkingpressureangleatnormalsection法向有效壓力角(?alfwnHelixangleatoperatingpitchdiameter工作節(jié)圓直徑的螺旋角(?betaw-7.6927.6926.38521.687/21.66421.17321.67520.472Basehelixangle基圓螺旋角(?betabReferencecentredistance分度圓中心距(mm)adSumoftheAddendummodification齒頂高變動(dòng)和SummexiProfileshiftcoeffic

16、ient齒廓變位系數(shù)xTooththickness齒厚(Arc圓弧)(module模數(shù))sn*20.06318.747360.7560.20960.13301.66760.07661.6266Specificdensityat15癈15C時(shí)的比重(kg/dm?roOil0.900Oiltemperature(癈)油溫TS70.000ambienttemperature(癈)環(huán)境溫度TU20.000GEAR齒輪1KISSsoftReport26.November2009,08:34:11KISSsoftReport26.November2009,08:34:11KISSsoftReport26.

17、November2009,08:34:11KISSsoftReport26.November2009,08:34:11KISSsoftReport26.November2009,08:34:11KISSsoftReport26.November2009,08:34:11kbssoftUkula&QH(ornMhilMdtulginkbssoftUkula&QH(ornMhilMdtulginKISSsoftReport26.November2009,08:34:11KISSsoftReport26.November2009,08:34:11KISSsoftReport26.November20

18、09,08:34:11KISSsoftReport26.November2009,08:34:11KISSsoftReport26.November2009,08:34:11KISSsoftReport26.November2009,08:34:11KISSsoftReport26.November2009,08:34:11KISSsoftReport26.November2009,08:34:11KISSsoftReport26.November2009,08:34:11kbssoftUkula&QH(ornMhilMdtulginkbssoftUkula&QH(ornMhilMdtulgi

19、nKISSsoftReport26.November2009,08:34:11KISSsoftReport26.November2009,08:34:11KISSsoftReport26.November2009,08:34:112kbssoftUkula&QH(ornMhilMdtnlsnkbssoftUkula&QH(ornMhilMdtnlsnKISSsoftReport26.November2009,08:34:11kbssoftUkula&QH(ornMhilMdtnlsnkbssoftUkula&QH(ornMhilMdtnlsnKISSsoftReport26.November2

20、009,08:34:11KISSsoftReport26.November2009,08:34:11KISSsoftReport26.November2009,08:34:11KISSsoftReport26.November2009,08:34:11KISSsoftReport26.November2009,08:34:11kbssoftUkula&QH(ornMhilMdtulginkbssoftUkula&QH(ornMhilMdtulginKISSsoftReport26.November2009,08:34:11KISSsoftReport26.November2009,08:34:

21、11KISSsoftReport26.November2009,08:34:11GEAR1GEAR2-GEAR1GEAR2-20301.8Modificationoftipdiam.齒頂圓直徑修正(mm)k-0.014-0.014Referencediameter分度圓直徑(mm)d83.006638.507Basediameter基圓直徑(mm)dB77.403595.404Tipdiameter齒頂圓直徑(mm)da96.574651.398(mm)da.e/i96.574/96.564651.398/651.388Tipdiameterallowances齒頂圓直徑誤差(mm)Ada.e

22、/i0.00C)/-0.0100.000/-0.010Tipchamfer/tiprounding齒頂?shù)菇?圓角(mm)hK0.0000.000Tipformcircle(mm)dFa96.574651.398(mm)dFa.e/i96.574/96.564651.398/651.388Operatingpitchdiameter工作節(jié)徑(mm)dw83.292640.708(mm)dw.e/i83.299/83.285640.758/640.658Rootdiameter根圓直徑(mm)df69.602624.426GeneratingProfileshiftcoefficientxE.e/

23、i0.1170/0.10780.0366/0.0183ManufacturedrootdiameterwithxE(mm)df.e/i69.410/69.300623.946/623.726Theoreticaltipclearence理論齒頂間隙(mm)c1.5001.500Effectivetipclearence有效齒輪頂間隙(mm)ce/i1.884/1.7121.684/1.568Activerootdiameter有效根圓直徑(mm)dNf77.468631.238(mm)dNf.e/i77.476/77.462631.295/631.187Rootformdiameter漸開線起

24、始點(diǎn)直徑(mm)dFf77.403627.180(mm)dFfe/i77.403/77.403626.763/626.573Reserve(dNf-dFf)/2儲(chǔ)備(mm)cF.e/i0.037/0.0302.361/2.212Addendum齒頂高(mm)ha6.7846.446(mm)ha.e/i6.784/6.7796.446/6.441Dedendum齒根高(mm)hf6.7027.040(mm)hf.e/i6.798/6.8537.281/7.390RollangleatdFa(?dFa處展開角度xsidFa.e/i42.750/42.73825.426/25.424Rollangl

25、etodNa(?dNa處展開角度xsidNa.e/i42.750/42.73825.426/25.424RollangletodNf(?dNf處展開角度xsidNf.e/i2.490/2.24420.192/20.160RollangleatdFf(?dFf處展開角度xsidFf.e/i0.029/0.02918.839/18780Toothdepth齒深(mm)H13.48613.486Virtualgearno.ofteeth當(dāng)量齒輪齒數(shù)zn15.428118.676NormalTooththicknessatTipcyl.(mm)san3.6434.855齒頂圓法向齒厚(mm)san.e

26、/i3.569/3.5174.681/4.595NormalToothspaceasTipcylinder(mm)efn0.0004.287齒頂圓法向齒距(mm)efn.e/i0.000./0.0004.313/4.325Max.slidingspeedattip齒頂處最大滑動(dòng)速度(m/s)vga5.4295.548Specificslidingatthetip齒頂單位滑動(dòng)比zetaa0.5280.907Specificslidingattheroot齒根單位滑動(dòng)比zetaf-9784-1119Slidingfactorontip齒頂處滑動(dòng)系數(shù)Kga0.3660.374Slidingfacto

27、ronroot齒根處滑動(dòng)系數(shù)Kgf-0374-0.366Pitch節(jié)距(mm)pt20.059Basepitch基圓節(jié)徑(mm)pbt18.705Transversepitchoncontact-path嚙合線上的端面節(jié)徑(mm)pet18.705Leadheight(mm)pz716.4615511.239Axialpitch軸向節(jié)徑(mm)px55112Lengthofpathofcontact嚙合線長(zhǎng)度(mm)ga,e/i27.284(27361/27.186)LengthT1-A,T2-A(mm)T1-A,T2-A長(zhǎng)度T1A,T2A1.593(1.515/1.682)132.111(1

28、32.111/132.099)LengthT1-B(mm)T1-B長(zhǎng)度T1B,T2B10.171(10.171/10.163)123.533(123.456/123.618)LengthT1-C(mm)T1-C長(zhǎng)度T1C,T2C15.382(15.373/15.391)118.322(118.254/118.390)LengthT1-D(mm)T1-D長(zhǎng)度T1D,T2D20.298(20.221/20.387)113.406(113.406/113.394)LengthT1-E(mm)T1-E長(zhǎng)度TIE,T2E28.876(28.876/28.868)104.828(104.750/104.9

29、13)LengthT1-T2(mm)T1-T2長(zhǎng)度T1T2133.704(133.627/133.781)DiameterofsinglecontactpointB(mm)單嚙合線B的直徑d-B80.031(80.031/80.027)644.630(644.571/644.695)DiameterofsinglecontactpointD(mm)單嚙合線D的直徑d-D87.402(87.331/87.485)637.142(637.142/637.133)Addendumcontactratio齒頂高接觸比eps0.721(0.722/0.721)0.737(0.741/0.733)Mini

30、mallengthofcontactline嚙合線最小長(zhǎng)度(mm)Lmin127.068Transversecontactratio端面接觸比epsa1.459Transversecontactratio,effective有效端面接觸比epsal.e/m/i1.463/1.458/1.453Overlapratio重疊比epsb1.633Totalcontactratio總接觸比eps_g3.092Totalcontactratio,effective有效總接觸比epsg.e/m/i3.096/3.091/3.0862.FACTORSOFGENERALINFLUENCE通用影響系數(shù)Nomin

31、alcircum.forceatpitchcircle(N)節(jié)圓的公稱圓周力Ft3KISSsoftReport26.November2009,08:34:11KISSsoftReport26.November2009,08:34:11KISSsoftReport26.November2009,08:34:11KISSsoftReport26.November2009,08:34:11 #KISSsoftReport26.November2009,08:34:11Chordaltooththickness(nobacklash)弧齒厚(無(wú)側(cè)隙)(mm)sn9.9879.759Actualchor

32、daltooththickness實(shí)際弧齒厚(mm)sn.e/i9.917/9.8779.584/9.504Chordalheightfromda.m弧齒高(mm)ha7.0486.476Tooththickness(Arc)齒厚(mm)sn10.0069.760(mm)sn.e/i9.936/9.8969.585/9.505Coordinategamma(pointofhighesttemp.)Gamma-0.624Highestcontacttemp最大接觸溫度(癈)theB197.84Flashfactor閃溫系數(shù)XM50.002Geometry-factor幾何系數(shù)XBCoordina

33、tegamma(pointofhighesttemp.)Gamma-0.624Highestcontacttemp最大接觸溫度(癈)theB197.84Flashfactor閃溫系數(shù)XM50.002Geometry-factor幾何系數(shù)XB0.482Distributionfactor分配系數(shù)XGam0.419Coefficientoffriction摩擦系數(shù)mymy0.098Requiredsafety規(guī)定的安全系數(shù)SBmin2.000Safetycoefficientforscuffing(flash-temp)膠合安全系數(shù)(閃溫)SB2.609Integraltemperature-cr

34、iteria積分溫度法(DIN3990)Toothmasstemperature質(zhì)量溫度(癈)theM-CtheM-C=theoil+XS*0.7O*theflainttheflaintIntegralscuffingtemperature積分膠合溫度(癈)theSintFlashfactor閃溫系數(shù)XMContactratiofactor接觸比系數(shù)XepsMeancoefficientoffriction平均摩擦系數(shù)mymGeometry-factor幾何系數(shù)XBEMeshingfactor嚙合系數(shù)XQTiprelief-factor齒頂修緣系數(shù)XCaIntegral-toothflankt

35、emperature齒面積分溫度(癈)theintRequiredsafety規(guī)定的安全系數(shù)SSminSafetycoefficientforscuffing(intg.-temp.)膠合安全系數(shù)(積分溫度法)SSintSafetyreferringtotransferedtorqueSSL傳遞扭矩的安全系數(shù)6.TOOTHTHICKNESSDIMENSIONS齒厚尺寸84.7721.10403.5950.0020.2970.0510.3411.0001.075116.421.8003.4677.187Tooththicknesstolerance齒厚公差Tooththicknessallowa

36、nce(normalsection)齒厚誤差(法向)As.e/iGEAR1-DIN3967cd25(mm)-0.070/一0110GEAR2-DIN3967cd25一0175/一0255Noofteethoverwhichtomeasure跨測(cè)齒數(shù)kBasetangentlength(span)(nobacklash)公法線(無(wú)側(cè)隙)(mm)WkActualbasetangentlength(span)實(shí)際公法線(mm)Wk.e/iDiameterofcontactpoint接觸點(diǎn)直徑(mm)dMWk.m2.00028.41928.353/28.31681.92114.000249.46924

37、9.305/249.230640.486Theor.ball/rollerdiameter量球理論直徑(mm)Actualball/rollerdiameter量球?qū)嶋H直徑(mm)Theor.dim.centretoball(mm)MrK50.245Actualdimensioncentretoball(mm)MrK.e/iDiameterofcontactpoint接觸點(diǎn)的直徑(mm)Theor.dimensionovertwoballs量球理論尺寸(mm)Actualdimensionoverballs量球?qū)嶋H間距(mm)Actualdimensionoverrolls(mm)MdR.e/

38、iActualdimensionsover3rolls(mm)Md3R.e/iDM10.884DMeff11.000327.28750.176/50.136327.059/dMMr.m84.598MdK99.838MdK.e/i99.700/99.621100.352/100.272654.118100.352/100.2720.000/10.10410.500326.954639.808654.575654.118/653.909/653.9090.000AxialDistanceWithoutBacklash無(wú)側(cè)隙的軸向距離(mm)aControl.e/i361.672/361.511Ba

39、cklashfreecentre-distance,Tolerances(mm)jta-0.328/-0.489Centredistancedeviation中心距偏差(mm)Aa.e/i0.029/-0.029CircumferentialbacklashfromAaAa導(dǎo)致的圓周側(cè)隙(mm)jt_Aa.e/i0.023/-0.023Radialclearance徑向間隙(mm)jr0.517/0.299Circumferentialbacklash(transversesection)圓周側(cè)隙(mm)jt0.412/0.239Normalbacklash法向側(cè)隙(mm)jn0.364/0.

40、211TOLERANCES公差GEAR1GEAR2AccordingISO1328:按照ISO1328:12.0011.00Cumulativecircularpitcherroroverz/8pitches跨z/8個(gè)節(jié)距測(cè)的累計(jì)周節(jié)誤差(祄)Fpz/89.0028.00Profiledeviation齒廓偏差(祄)ffa10.0015.00Profileangulardeviation齒廓角度偏差(祄)fHa8.5012.0011.00Cumulativecircularpitcherroroverz/8pitches跨z/8個(gè)節(jié)距測(cè)的累計(jì)周節(jié)誤差(祄)Fpz/89.0028.00Profi

41、ledeviation齒廓偏差(祄)ffa10.0015.00Profileangulardeviation齒廓角度偏差(祄)fHa8.5012.00Profiletotaldeviation齒廓總偏差(祄)Fa13.0019.00Helixformdeviation螺旋線形狀偏差(祄)ffb12.0014.00Helixslopedeviation螺旋線斜度偏差(祄)fHb12.0014.00Toothhelixdeviation輪齒螺旋線偏差(祄)Fb17.0019.009.00fpb8.50Total28.00Accuracygrade精度等級(jí)Q-ISO1328Singlenormalp

42、itchdeviation單法向節(jié)線偏差(祄)fptSinglepitchdeviation單節(jié)線偏差(祄)cumulativepitchdeviation總累計(jì)周節(jié)偏差(祄)FpRunouttolerance跳動(dòng)公差(祄)FrTotalradialcompositetolerance徑向度量中心距總公差(祄)FiTooth-to-toothradialcompositetolerance徑向齒度量中心距公差(祄)fi22.00Totaltangentialcompositedeviation切向度量中心距總偏差(祄)Fi41.00Tooth-to-toothtangentialcomposi

43、tedeviation切向齒度量中心距偏差(祄)fi13.0022.0044.0022.0077.0017.0060.0048.0070.00Toleranceforalignmentofaxes(recommendationacc.ISO/TR10064,Quality軸線找正公差(建議按ISO/TR10064)6)質(zhì)量6級(jí)Maximumvaluefordeviationerrorofaxis軸線最大偏差值(祄)fSigbet17.97Maximumvalueforinclinationerrorofaxes(祄)軸線最大斜度誤差值fSigdel35.93ADDITIONALDATA補(bǔ)充參數(shù)

44、TorsionalStiffness扭轉(zhuǎn)剛度(MNm/rad)crMediumcoef.offriction(acc.Niemann)平均摩擦系數(shù)mumWearslidingcoef.byNiemannNiemannTorsionalStiffness扭轉(zhuǎn)剛度(MNm/rad)crMediumcoef.offriction(acc.Niemann)平均摩擦系數(shù)mumWearslidingcoef.byNiemannNiemann滑動(dòng)磨損系數(shù)zetwPowerlossfromgearload(kW)齒輪載荷引起的功率損失PVZ(Meshingefficiency(%)嚙合效率Weight(g)重量Inertia(Systemreferencedtowheel1)calculationwithoutconsiderationofsinglegears單個(gè)齒輪(da+df)/2.di)System系統(tǒng)(da+df)/2.di)2.399.189)136.80.0461.

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