TUV光伏組件重測導則

1、Contents目錄Generalintroducitonofretestguideline晅測M則概述Materialextension材料擴展Modulesizechange組件尺J變化Powerrangeextension功率范圉擴展Framelessmoduleextension無邊枇紐件擴展Factoryorproductionprocesschange工廠或生產(chǎn)工藝變化Extensionapplicationprocedure擴展申請流程Generalintroducitonofretestguideline重測導則概述RetestguidelinescomesfromOl導貝g出

2、IDecisionmadebyCTL(CommitteeofTestingLaboratories)山測試實驗室委員會決議Basicallyrefertoretestguideline,Finalverdictdependontestinginsitutes.TRalsohasdifferentprinciplesforsomeextension基本參照重測導則，各測試實驗室有自主決定權(quán)萊茵TUV也有一些不同要求口typeofdiffusionprocess扌廣散匚藝semiconductorSayermaterials導體材料changeofmanufacturingsiteunderdif

3、ferentQAsystem改變生產(chǎn)地點，質(zhì)量體系改變useofcellsfromadifferentmanufacturer不同丿家電辛也片M日joreductionincellthickness(grea怕than25%forcellthickness200umandgreaterthan17.5%forcellthickness=200um)電池片厚度減小(厚度大于200微米的電池片超過25%.厚度小于等于200微米的電池片超過17.5%)Changeincelltechnology電池片技術(shù)改變Repeat直測項目Thermalcyclingr200cycles(10.11)高低溫循壞

4、Dampheat(10.13)濕熱Hotspotenduance(10.9)熱斑測試MechanicalLoadtest(10.16)forreductionofcellthicknessandcellsupplierchange機械載荷如果電池片厚度減小或廠家改變Reversecurrentoverload(MST26)氏向電流過機Temperaturetest(MST21)溫度測試ChangeincelltechnologyPreconditionin-g(5kWhJm：2電池片技術(shù)改變廠werleakagecurrentAccessibSlityThermalcyclino(TC200)

5、powerdetermination,insijiation/Dieleclric.wetleakage-current.GroundContinuity,AccessibilityElectricpropertiesuvpfecoriditioniiig上OutdoorThermalcyclingexposure(TC50)aBypassHumidityfreezediodetesittestHot-spotRobustnessoftestterminationsMeeh,loadHailimpactTH丄丄訂ImpulseReverse1voltageEest1currentWetleak

6、ageMBGurrenttest封裝材料改變DifferentMaterial不同材料Differentencapsulationprocesse.gcuringrale不同層壓工藝固化工藝DifferentAdditives不同添加劑Modificationtoencapsulationsystem封裝材料改變Repeat重測項目UV(10.10)/thermalcycling,50cycles(10J1)/hunnidityfreezesequence(10.12)外預處理/50次溫度循環(huán)/濕凍席列Dampheat(10.13)濕熱Hailimpact(10.17)ifnottempere

7、dglass冰私如果不是鋼化玻璃Hotspot(10.9)ifmaterialcompositionchanges熱斑如果材料成分改變CutSusceptibility(MST12),ImpulseVoltage(MST14)ifmaterialcompostionchanges背板血痕測試，I胎沖電丿k如果成分A咬Firetest(MST23)ifmaterialcompositionchanges,andmodulebreakagetest(MST32)ifmaterialcompositionchanges防火測試和組件沖擊測試如果材料改變bymorethDifferentthickne

8、ss,Modificationtosuperstate上面板改變(玻璃)DifferentMaterial不同材料Forglass,ifthereisareductionintheheatstrengtheningprocess對丁玻蠣，如呆熱處理工藝發(fā)生變化Differentsurfacetreatments,adhesivesorprimersiftheyareindirectcontactwithencapsulatematerial不同的表明處理，如內(nèi)表明使用膠或若鍍層Ifthechangeisfromglasstonon-glassorvice-versa,itshouldbecon

9、sideredanewproductaltogether如果從玻璃改成佯玻璃材料*或非玻璃材料改成玻璃材料，耍按照全新產(chǎn)品來處理Modificationtosuperstate上面板改變(玻璃)Repeat重測項目UV(10.1Dythfermalcycling,50cyclesf10.11)/humidityfreezesequence(10.12)紫外預處理/50次溫度循環(huán)旄揀J孑列MechanicalLoadtest(10.16)機械載荷Hafimpact(10J7)冰雹Dampheat(10,13)(ifnon-glass)濕熱(如果是非玻璃Hotspot(10.9)fornon-gl

10、assifmaterialchangesorthicknessisreduced熱斑，對非玻璃材料如果材料改變或厚度減小Outdoorexposure(10.8)ifchangeinmaterial戶外艱曬如果材料改變impulsevoltagetest(MST14)(ifnon-glassorifglassthicknessisreduced)脈沖電壓測試(非玻璃材料或玻璃厚度減小)Firetest(MST23)ifchangeinmateriall?j火測試Modulebreakagetest(MST34)lfmaterialorthicknesschanges組件沖擊測試如果材料或厚度變

11、化Modificationtobacksheet/substrate背板改變DifferentMaterial不同材杠Reductionofthicknesscfmorethan20%厚度減小超過暑0%Differentadditives,surfacetreatments,adhesivesandprimers不同的縊加劑，表明處理、黏合劑和鍍層Modificatrontobacksheet/substrate背板改變Repeat重測項目UV(10.10yth&rmalcycling,50cycfes(10.11)/humidityfreezesequence(10.12)嚨外預處理750次

12、溫度循環(huán)/濕凍序劇Robustnessofterminations(10,14)I出端強度Dampheat(10,13)(ifnon-glass)濕熱(如果是非玻璃)Hailimpact(10.17)ifrigiditydependsonthebacksheet冰雹如果依罐背板提供支撐強度MechanicalLoadtest(10.16)ifmountingdenpendsonthebacksheet/substrate機攤我希加I果衣TF背板捉供安裝同iCutSusceptibility(MST12),Impulsevoltagetest(MST14)(ifnon-glass)背板的劃姒測試

13、脈沖電壓測試(如果牡玻璃Firetest(MST23)ifchangeinmaterial防火測試妣果材料改變Temperaturetestifchangeinmaterial(MST21)祁.夏測武汕果材料改變Modificationtoframeand/ormountingstructure安裝邊框或支架改變Crosssectionofframe彳寸司彳戰(zhàn)朮iDifferentfamingmaterial不同材料Differentmountingtechnique彳5司安裁戈技彳乙Modificationtoframeand/ormountingstructure安裝邊框或支架改變Repe

14、at測項目MechanicalLoadtest(10.16)機械菽荷Outdoorexposure(10.8)ifplasticmaterialisused戶外暴曬如果使用塑料UV(10.10)/thermalcycling,50cyces(10.11)/humidityfreezesequence(10.12)ifplasticmaterialisused紫外碩處理/50次溫度循壞/濕凍序列如果使用塑料材料Dampheat(10.13)ifanadhesivesystemisusedtomountthemodule濕熱,如果便用粘粘劑固定組件Thermalcycling(10.11),200

15、cycles,ifanadhesivesystemisusedtomountthemodule200次溫度循環(huán)，如果使用粘粘劑固定組件Firetest(MST23)ifthenewframematerialisflammable防火測試如果邊框林料不可燃ModificationtoJunctionbox/Electricaltermination更換接線盒和電氣連接端了Repeat重測項目Thermalcycling,50cycles(10.11)/humidityfreeze(10.12)50次溫度循環(huán)/濕凍Robustnessofterminations(10.14)引出踹強度Damphe

16、at(10.13)濕熱By-passdiodethermaltes10.18)(ifbypassdiodeisinthebox)旁路二極管發(fā)熱試驗(如果接線盒使用旁路二極管)ModificationtoJunctionbox/Electricaltermination更換接線盒和電氣連接端了ModificationtoJunctionbox/Electricaltermination更換接線盒和電氣連接端子Differentmaterial不同材料Differentdesign不同沒計Differentpottingma怕iai小同沈.1寸膠Differentmethodofattachmen

17、t汕方汶ModificationtoJunctionboxwithoutretesting更換接線盒不需要重測HaveTRcertifica怕withthelatestcertificate仔最新標準的TUVitE廿IdenticaladhesivetypeinJBcertificateandPV-modulecertificate接線盒和組件uE書中使用粗同的硅膠lidentkaltypeofbacksheetinJBandPV-modulecertificate1血鼻4亠口心liM-斗IihHm-J-4.iErrd占兒口匕UChangeincellinterconnectmaterials

18、ortechnique更換電池片互連材料或技術(shù)Changeincellinterconnectmaterialsortechnique更換電池片互連材料或技術(shù)Differentinterconnectmaterial爪同至連林料Increasethicknessofinterconnectmaterial(forthicknessincreasesgreaterthan40um.!fthenewribbonthicknessisbelow100umthicknessnoretestisrequired)互連條厚度增加(如果厚度增加大于40微米新的互連條厚度小于100微米，不需耍重測Differ

19、entbondingtechnique不同連接技術(shù)Differentnumbercfinterconnects圾連條數(shù)量不同Changeincellinterconnectmaterialsortechnique更換電池片互連材料或技術(shù)Repeat重測頊目Thermalcycling,200cycles(10.11200；欠溫度循壞Dampheat(10.13)濕熱Hotspotforchangesinbondingtechniqueorsoldermateria!(10.9)_熱斑，如果改變連接技術(shù)忑焊接材料Reversecurrenttest(MST26)反向電流過載Modulesizei

20、ncrease組件尺寸變大Increaseinmodulessize(組件尺寸增力Forincreasebymorethan20%oflengthorwidth如呆長度和寬度增加超過20%Modulesizeincrease組件尺寸變大Repeat重測項目Thermalcycling,200cycles(10.11)高低i&200個循環(huán)MechanicalLoadtest(10.16)|:IL械載荷Hailimpact(10.17)(forsizeincreasesofmorethan50%)冰雹如果尺寸增加超過50%)Modulebreakage(MST32)組件沖擊測試Changeinel

21、ectricalcircuitofanidenticalpackage相同電池片數(shù)呈，電氣線路改變Modificationstotheinterconnectioncircuitry(forexamplemorecellsperbypassdiodeorre-routingofoutputleads)內(nèi)部連接線路改變(例如，旁路二極管旁路的電池片數(shù)量發(fā)主變化或者車新排布引出線)Reconfigurationofvoltage(i.e12Vto24V)審新設(shè)置電壓(12伏到24伏)Changeinelectricalcircuitofanidenticalpackage相同電池片數(shù)量，電氣線路改

22、變Repeat重測項UHetspot(10.9),onlyifmorecellsperby-passdiode熱斑,如果旁路二級餐癱路的電池片數(shù)量增加&By-passdiodethermaltestifthecurrentineachdiodeincreases(10.18)旁路二極管發(fā)熱測試，如果流過二極管的電流增加TemperatureTest(MST21)溫度測試Reversecurrentoverloadtest(MST26)反向丨lr；危匸找Powerrangeextension功率范圍擴展Higherorlowerpoweroutput(by10%)inanidenticalpac

23、kageincludingsizeandusingidenticalcellprocess相同電池片數(shù)量尺寸，相同電池片處理工藝，功率擴展超過10%Hotspot(10.9)熱斑By-passdiodethermaltest(10.18)ifgreaterthan10%higher旁路二極管發(fā)熱測試，如果電流增加超過Reversecurrentoverloadtest(MST26)反向電流過我Poweroutputextensionislessthan10%TNoretestisrequired如果功率范圍擴展小于10嗚.不需要重測Framelessmoduleextension無框組件擴展Q

24、uaiificationofaframe(ssmodufeafterthedesignhasreceivedcertificationasaframedmodule有邊框組件取得認證以后申請無邊框組件認證Fiepeatthefollowingtestswiththelaminatemountedusingthemanufacturersmountinginstructions:按照工廠提供的安裝說明書對層冋牛進行下列測試Dampheat(10.13)(ifframeispartofthepackageseal)濕熱(如果邊框是整體密封的)Mechanicalload(10.16)機械載荷Hai

25、limpact(unlesssuperstrateiistemperedglass)(10.17)冰鋌(除非上表而是鋼化玻璃)Modulebreakkagetest(MST32)組件沖擊測試Modificationsthatdonotrequirere-testing不需要重測的更改Providedthatallsturcturalcomponents,materialsusedandprocesses(includingcellprocess)remainthesame,thefollowingmodificationsshallnotrequirere-testing:所有零部件材料匸藝(

26、包括電池片工藝保持不變，以下改變不需要重測:Fewercellsinmodufe更少的電池片Smailercellsinmodule,aslongaseachcellhasthesamenumberorareacfinterconnectsandequivalentnumbersofsolderbondsperunitarea更小尺寸的電池片，每個電池片上有相同數(shù)量或面積的互連條.AddalternativeJunctionbox,cables,connectorwhichcomplywiththelateststandard,andrelevantTRrequirement.Controlofminimumdistance最小間距控制Iftheminimamdistanceisreducedcomparedtooriginaltypedesignation如果最小間距號原型號相比較有減小Dampheat(10.13)濕熱Temperaturecycling200pImpulsevoltagetest髙低溫循環(huán)和脈沖電壓測試ChangeinFactoryandproductionaddress(newsites)改變工廠或生產(chǎn)地址(新工廠)Factoryinspecticn工廠檢杏Comparisont