d2ub尺寸、材料性能所需要的文件檢具重復(fù)性報告

1、檢具重復(fù)性再現(xiàn)性CHECKINGFIXTUREGR&R REPORT供應(yīng)商名稱r：瀚氏模具成型年型Year & Style：D2UB GD&T圖號GD&T DWG#: 2964461檢具名稱C/F Name: COVER ASM-I/P圖紙更改級別 E/L Level:R003產(chǎn)品零件號P/N：2964461零件名稱 Part Name: COVER數(shù)模號Math data No.：ASM-I/PSTRL-UPRTRSTRL-UPRTR檢具CMM型號CMM M：COORD3檢測溫度Insp. Temperature:測量精度Accuracy：5+5L/1000m檢測濕度Insp. Humidi

2、ty: 40%-60%RH20C檢測員Checker：檢驗機構(gòu)名稱Name、陸學雷、of Insp. Source:審核Approved by：唐友誼瀚氏三座標提交日期SubmisDate:2013-11-17檢測結(jié)果Insp.Result：OK第 1 頁，共 8 頁重復(fù)性測量特性點示意圖零件名稱: COVERASM-I/PSTRL-UPRTR零件號:圖紙?zhí)?版本號:29644612964461R003第 2 頁，共 8 頁參數(shù)第 3 頁，共 8 頁操作者PART結(jié)果平均12345678910A123平均范圍0.7520.7370.7460.7450.0150.6180.6520.6370.6

3、35670.0340.3560.3680.3490.357670.0190.4010.4260.3980.408330.0280.4510.4360.4620.449670.026A10 51560A20 52380A30 51840XA0.51927RA0.02440B123平均范圍0.7480.7690.7510.7560.0210.6460.6680.6520.655330.0220.3710.3520.3380.353670.0330.4330.4210.4160.423330.0170.4770.4630.4590.466330.018B10 53500B20 53460B30 52

4、320XB0.53093RB0.02220C123平均范圍0.7440.7280.7360.7360.0160.6570.6330.6490.646330.0240.3610.3840.3590.3680.0250.3880.4050.4170.403330.0290.4510.4490.4720.457330.023C10 52020C20 51980C30 52660XC0.52220RC0.02340零件平均0.745670.645780.359780.411670.45778xPART =0 52413零件范圍RPART =0 38589R = RA+ RB + RC / No of

5、operators =0.02440+0.02220+0 02340/3R =0 02333XDIFF= Max (X)ABC - Min (X)ABC =0.53093-0.51927XDIFF =0 01167UCLR=R*D4 =0.02333*2 580UCLR =0 06020LCLR=R*D3 =0.02333*0 000LCLR =0 00000操作者A B C陸學雷直到量具工程更本變化來自數(shù)據(jù)表R = 0.02333XDIFF =0.01167RPART =0 38589測量單元分析基于零件間差別可重復(fù)性- 設(shè)備變化(EV)EV =R * K1% EV = 100EV/TV%

6、EV =8 83EV =0.07117TrialsK133.05可再現(xiàn)性 - 鑒定者差別 (AV)AV= ( XDIFF * K2)2 - (EV2 / nr)(n parts, r trials)% AV = 100AV/TV% AV =3.17AV=0.02559OperK232.70可重復(fù)性 & 可再現(xiàn)性 (R & R)R&R= (EV2 + AV2)R&R=0.07563% R&R = 100R&R/TV% R&R =9 38零件差異 (PV)% PV = 100PV/TV% PV =99 56PV= RPART * K3 PV=0.80265PartsK352.08總差異 (TV)T

7、V= (R&R2 + PV2)TV=0.80620ndc = 1.41(PV / R&R)All ranges OKndc= 14.9648839GAGE APPROVED, USE IT特性 X總差異 (TV)0.80620378量具量具 ECL編制號碼日期2013-11-173OK3OK5OK參數(shù)操作者的范圍圖表0.070.060.060200.050.040.030.020.010.012345678910平均值圖表0.80.70.60.50.40.30.20.10.012345678910零件第4 頁，共 8 頁范圍平均值說明:陸學雷陸學雷UCLr量具可重復(fù)性和可再現(xiàn)性（%R&R）的接

8、受原則小于 10% : 計量器系統(tǒng) OK10% 至 30% : 根據(jù)其重要性以及維修成本等決定是否接受。大于 30% : 計量器系統(tǒng)需要提高。確認問題并加以糾正。IS .GAGE APPROVED, USE ITGAGE APPROVED, USE IT特性 X總差異 (TV)0.80620378量具量具 ECL編制號碼日期2013-11-173OK3OK5OK參數(shù)第 5 頁，共 8 頁操作者PART結(jié)果平均12345678910A123平均范圍0.6150.6350.6280.6260.020.5520.5760.5630.563670.0240.4330.4250.4410.4330.01

9、60.3940.3860.4070.395670.0210.7450.7510.7620.752670.017A10 54780A20 55460A30 56020XA0.55420RA0.01960B123平均范圍0.6410.6390.6550.6450.0160.5940.5770.5680.579670.0260.4190.440.4380.432330.0210.3660.3810.390.3790.0240.7240.7190.740.727670.021B10 54880B20 55120B30 55820XB0.55273RB0.02160C123平均范圍0.6270.6080

10、.6130.6160.0190.5450.5580.570.557670.0250.450.4260.4340.436670.0240.4120.3870.3950.3980.0250.7010.6990.7220.707330.023C10 54700C20 53560C30 54680XC0.54313RC0.02320零件平均0.6290.5670.4340.390890.72922xPART =0 55002零件范圍RPART =0 33833R = RA+ RB + RC / No of operators =0.01960+0.02160+0 02320/3R =0 02147XD

11、IFF= Max (X)ABC - Min (X)ABC =0.55420-0.54313XDIFF =0 01107UCLR=R*D4 =0.02147*2 580UCLR =0 05538LCLR=R*D3 =0.02147*0 000LCLR =0 00000操作者A B C陸學雷直到量具工程更本變化來自數(shù)據(jù)表R = 0.02147XDIFF =0.01107RPART =0 33833測量單元分析基于零件間差別可重復(fù)性- 設(shè)備變化(EV)EV =R * K1% EV = 100EV/TV% EV =9 26EV =0.06547TrialsK133.05可再現(xiàn)性 - 鑒定者差別 (AV

12、)AV= ( XDIFF * K2)2 - (EV2 / nr)(n parts, r trials)% AV = 100AV/TV% AV =3.48AV=0.02464OperK232.70可重復(fù)性 & 可再現(xiàn)性 (R & R)R&R= (EV2 + AV2)R&R=0.06996% R&R = 100R&R/TV% R&R =9 89零件差異 (PV)% PV = 100PV/TV% PV =99 51PV= RPART * K3 PV=0.70373PartsK352.08總差異 (TV)TV= (R&R2 + PV2)TV=0.70720ndc = 1.41(PV / R&R)All

13、 ranges OKndc= 14.184194GAGE APPROVED, USE IT特性 Y公差0.25總差異 (TV)0.7072018量具量具 ECL編制號碼日期2013-11-173OK3OK5OK參數(shù)操作者的范圍圖表0.060.055380.050.040.030.020.010.012345678910平均值圖表0.80.70.60.50.40.30.20.10.012345678910零件第6 頁，共 8 頁范圍平均值說明:陸學雷陸學雷UCLr量具可重復(fù)性和可再現(xiàn)性（%R&R）的接受原則小于 10% : 計量器系統(tǒng) OK10% 至 30% : 根據(jù)其重要性以及維修成本等決定是

14、否接受。大于 30% : 計量器系統(tǒng)需要提高。確認問題并加以糾正。IS .GAGE APPROVED, USE ITGAGE APPROVED, USE IT特性 Y公差0.25總差異 (TV)0.7072018量具量具 ECL編制號碼日期2013-11-173OK3OK5OK參數(shù)第 7 頁，共 8 頁操作者PART結(jié)果平均12345678910A123平均范圍0.3320.3140.3210.3220.0180.7310.7280.7460.7350.0180.4270.4330.4510.4370.0240.3450.3380.3620.3480.0240.5000.5170.5220.5

15、130.022A10.46700A20.46600A30.48040XA0.47113RA0.02120B123平均范圍0.2890.3020.3130.3010.0240.7370.7270.7080.7240.0290.4190.4440.4200.4280.0250.3630.3310.3420.3450.0320.4900.5190.5070.5050.029B10.45960B20.46460B30.45800XB0.46073RB0.02780C123平均范圍0.3180.3080.2910.3060.0270.7100.7020.7240.7120.0220.4400.4260.

16、4370.4340.0140.3390.3480.3190.3350.0290.5230.5180.4940.5120.029C10.46600C20.46040C30.45300XC0.45980RC0.02420零件平均0.309780.723670.4330.3430.51xPART =0.46389零件范圍RPART =0.41389R = RA+ RB + RC / No of operators =0.02120+0.02780+0 02420/3R =0 02440XDIFF= Max (X)ABC - Min (X)ABC =0.47113-0.45980XDIFF =0 01

17、133UCLR=R*D4 =0.02440*2 580UCLR =0 06295LCLR=R*D3 =0.02440*0 000LCLR =0 00000操作者A B C陸學雷直到量具工程更本變化來自數(shù)據(jù)表R = 0.02440XDIFF =0.01133RPART =0.41389測量單元分析基于零件間差別可重復(fù)性- 設(shè)備變化(EV)EV =R * K1% EV = 100EV/TV% EV =8 61EV =0.07442TrialsK133.05可再現(xiàn)性 - 鑒定者差別 (AV)AV= ( XDIFF * K2)2 - (EV2 / nr)(n parts, r trials)% AV

18、= 100AV/TV% AV =2.75AV=0.02381OperK232.70可重復(fù)性 & 可再現(xiàn)性 (R & R)R&R= (EV2 + AV2)R&R=0.07814% R&R = 100R&R/TV% R&R =9 04零件差異 (PV)% PV = 100PV/TV% PV =99 59PV= RPART * K3 PV=0.86089PartsK352.08總差異 (TV)TV= (R&R2 + PV2)TV=0.86443ndc = 1.41(PV / R&R)All ranges OKndc= 15.5348306GAGE APPROVED, USE IT特性 Z總差異 (TV)0.86442764量具量具 ECL編制號碼日期2013-11-173OK3OK5OK參數(shù)操作者的范圍圖表0.0700.0600.062950.0500.0400.0300.0200.0100.00012345678