基礎(chǔ)環(huán)塔筒-ncr不符合報告

NON-CONFORMITYREPORTEdition:報告號/REPORTNoNCR-2099以下由不合格發(fā)現(xiàn)者填寫Tobefilledinbythewhodetectsthe產(chǎn)品/描述PRODUCT/DESCRIPTION:Productionweld 數(shù) sample(LQJ02-20件號 產(chǎn)品焊接試板（LQJ02- equipmentmanufacturing發(fā)現(xiàn)地/DETECTEDAT:TianjinSGSlaboratory(SGS試驗缺陷類型/Typeof室機艙和現(xiàn)場號/NACELLEandSITE 風(fēng)場WIND LingqiuNandianziliang2.不符合描述/DESCRIPTIONOFTHENON-CONFORMITY要求/ 實際情況及建議/StatusandAccordingtoISO15614-2004andGB1591- meanvalueof1set(3specimentstakenatthecenterofthe Thevaluesoftheimpacttestsatthecenteroftheweldareweld)mustbeminimum34Jattemperature-40o,onlyone individualvaluemaybebelowtheminimumaverageprovidedthatitisnotlessthan70that 在焊縫區(qū)沖擊功值試驗結(jié)果分別為按標準NB/T47016GB1591-2008的要求，在焊接試板縫中心位置取的一組3個試樣在-40o下沖擊功平均值必 在34J以上，只允許1個試樣的沖擊功低于規(guī)低于規(guī)定值的 Additional3specimenstakenfromthesamesamplebe totracebacktoallinformation(sampleplate,weldingparameter,weldingmaterialetc.)aboutsample,thesameparameterandmaterialshallbeusedforanewweldingsampleprovidedthatre-testingisneeded追溯試樣的相關(guān)信息（如鋼板、焊接參數(shù)、焊接材更新者//Updatedby 日期 Informationofsample:1)Sampleplate(plate1No:Q4C10217010,Q4C10217020,heatNo:S422803，plate2No:Q4C10217010，Q4C10215010heatNo:S4228042)weldingmaterial(H10Mn2,lotNo,14-30126,flux:CHF101,lotNo:14320)3)correspondingfoundationNo;LQJ13試板信息：1）試板使用的鋼板（鋼板1No:Q4C10217010,Q4C10217020,爐號:S422803;鋼板2Q4C10217010，Q4C10215010爐號:S4228042）焊材（焊絲H10Mn2lotNo,14-30126,焊劑CHF101lotNo:143203）對應(yīng)的基礎(chǔ)環(huán)產(chǎn)品號：LQJ13更新者//Updatedby 日期 TianjinSGSlabconcludesthatfailedweldingsampleisnotqualifiedforre-testingasits2impacttestvaluesarebelow34JbasedontheISO15614clause7.6asquotedbelow:依據(jù)ISO15614條款 更新者//Updatedby 日期 TestreportwasreceivedfromTianjinSGSlab,haspreparedanewweldingsampleasperoriginalparameter.1)Sampleplate(WeldmentNo.2HeatNo:S422803/S422804，WeldmentNo.3HeatNo:S422803/S422803,2)weldingmaterial(H10Mn2,lotNo,14-30126,flux:CHF101,lotNo:14320)收到了SGS的試驗報告，按原試板參數(shù)，準備了新的焊接工藝試板。1）母材（試板2:爐號:S422803/S422804;試3:爐號:S422803/S4228032）焊材（焊絲H10Mn2lotNo,14-30126,焊劑CHF101lot更新者//Updatedby(Name):Nicky 日期 Themanufacturersenttheweldment(LQJ02-12)totheirTianjinprojectdepartment,andthentheytaketheweldmenttoSGSTianjin制造廠將焊接試板(LQJ02-12)寄至中建項目部，然后由項目部送至SGS更新者//Updatedby(Name):Nicky 日期 Themanufacturerreceivedthetestreportwhichthenewweldingsample(LQJ02-12)thattoSGSTianjinlab,theresultwas制造廠收到了重新送SGS的焊接試板（LQJ02-12）的復(fù)驗報告，結(jié)果合格更新者//Updatedby(Name):Nicky 日期 Themanufacturersenttheweldingsample(LQJ02-16)whichcoveredthefoundationsectionIDLQJ06~11&LQJ22~24toSGSTianjinlab,andthetestresultwasunacceptable,thevalueofthecharpyimpacttestwaslowerthanthestandardatweldmetalandHAZ.Seeannex7Testresultofcharpyimpacttest(LQJ02-16).ThetraceabilityofLQJ02-16asHeatNo.ofbasematerial:S422803/S422804;LotNo.ofwire:14-30139;LotNo.offlux:制造廠向SGS寄送了可覆蓋基礎(chǔ)環(huán)LQJ06~11及LQJ22~24的焊接試板（LQJ02-16），復(fù)驗結(jié)果不合格，焊縫金屬及熱影響區(qū)的沖擊值低于標準規(guī)定。見附件7Testresultofcharpyimpacttest(LQJ02-16)。更新者//Updatedby(Name):Nicky 日期 Themanufacturersubmittedtherootcauseysisandpreventiveactionreport.Seeannex8Rootcauseysisandpreventiveactionreport.更新者//Updatedby(Name):Nicky 日期 AccordingtothetestreportTJIN1501000702ML,thequalityofthefoundationsectionLQJ07whichsNo.LQJ02-12wasAccordingtothetestreportTJIN1412007216ML&TJIN1501000604ML,thetestresultoftheweldingsampleLQJ02-20&LQJ02-16wasunacceptable,andthequalityofthefoundationsectionLQJ13/LQJ10whichsNo.LQJ02-20/LQJ02-16wereForthefoundationsectionLQJ01~06,LQJ08~09,LQJ11~12andLQJ14~25,themanufacturercannotprovethequalityofallabovefoundationsectionwasacceptable.根據(jù)試驗報告TJIN1501000702ML，筒節(jié)LQJ02-12所屬的LQJ07基礎(chǔ)環(huán)的質(zhì)量可接受根據(jù)試驗報告TJIN1412007216ML和TJIN1501000604ML，筒節(jié)LQJ02-20/LQJ02-16所屬的LQJ13/LQJ10基礎(chǔ)環(huán)的質(zhì)量不可受對于基礎(chǔ)環(huán)LQJ01~06LQJ08~09LQJ11~12和LQJ14~25，制造廠無法證明上述基礎(chǔ)環(huán)質(zhì)量合格更新者//Updatedby(Name):Nicky 日期 ThemanufacturersenttheweldingsampleplatewhichremainingfromLQJ02-16toSGSTianjinlabandperformedthecharpyimpacttest,thetestresultwasacceptableaccordingtothestandard.Seeannex9Testresultofcharpyimpacttest(LQJ02-16re-themanufacturerre-submittedtherootcauseysisreporttoGAMESAforreview.Seeannex10RootcauseysisofNCR制造廠將LQJ02-16剩余的試板送至SGS進行了沖擊試驗，結(jié)果合格。見附件9Testresultofcharpyimpacttest(LQJ02-16re-test)。制造廠重新提交了根源分析報告給GAMESA審核。見附件10RootcauseysisofNCR2099更新者//Updatedby(Name):Nicky 日期 OriginaldrawingGP252057showssmaterialqualityisS355J2+N.Toannualizethequalityrisk,designeragreedtotestsameweldingsamplein-20oC.ContactedTJSGS,therearenomorematerialsavailableonthetestedoldsamples.Sopleasemakenewweldingsamplesaccordingtosameprocess,samebatchofmaterial,samedryingoffluxasthefoundationrings.Thentestonboth-20oCand-40oC.Testingtobefullcoverplate,weldingseamandheateffectedzone.AlloftheabovetobeunderGamesasupervision. pleasemake100%weldingsampletogetherwithL-weldingmanufactureonalltowersections.Untillfindtheroot-causeofthi anduntiltheweldingqualityisfullyundercontrol.基于GP252057現(xiàn)實基礎(chǔ)筒體材質(zhì)S355J2+N，為了評估質(zhì)量風(fēng)險，設(shè)計方同意在原焊接樣板上繼續(xù)取樣做-20oC沖擊試驗。聯(lián)絡(luò)了SGS，SGS說此前的試板余料都不夠取樣。所以在此建議中建盡快制作焊接試樣，按照焊接基礎(chǔ)環(huán)時相同的工藝、材料、烘干程度等，將試樣送往SGS，做-20oC和-40oC沖擊（板、熱影響區(qū)、焊縫）。以上工作應(yīng)在GAMESA下進行。更新者//Updatedby(Name):Joanna 日期 ThemanufacturermadeanewweldingsampleplatewhichtheID39-3,andsentittoSGSTianjinlabtoperformthecharpyimpacttestin-20oCand-40oC,testingtobefullcoverplate,weldingseamandHAZ.制造廠制作了一塊新的焊接試板39-3送至SGS進行-20oCand-40oC沖擊試驗，沖擊試驗范圍覆蓋母材、焊縫及熱影響更新者//UpdatedbyNicky日期Testreportofweldingsample39-3wasreceivedfromSGSTianjinlab,theresultof-40oCcharpyimpacttestwasacceptableaccordingtothestandard,thetestingvalueof-20oCcharpyimpacttestwasshowingonthereportbutnotappraise.Seeannex12Testresultofcharpyimpacttest(39-3).從SGS收到39-3焊接試板的試驗報告，-40oC沖擊試驗結(jié)果符合標準要求，-20oC沖擊試驗的數(shù)值顯示在報告中，但未做評價。見附件12Testresultofcharpyimpacttest(39-3)。更新者//UpdatedbyNicky日期Accordingtothetestreportwhichtheweldingsampleplate39-3,thefoundationsectionwasmeettheoriginaldesignrequirement,thefoundationsectioncanbereleased.更新者//UpdatedbyNicky日期ThemanufacturermadetwoweldingsampleplateswhichIDLQ-0206and1501-B3,andsentthemtoSGSTianjinlab.DetailsasLQ-0206:HeatNoofbasematerial:5P00252/5P00252LotNo.ofwire15-30011LotNoofflux14326.1501-B3:HeatNoofbasematerial:5P00229/5P00229LotNo.ofwire15-30011LotNoofflux14326.制造廠制作了2塊焊接試板LQ-0206和1501-B3，并已送至SGS。詳細信息如下：::更新者//UpdatedbyNicky日期ThemanufacturermadeoneweldingsampleplateswhichID1501-M1,andsentthemtoSGSTianjinlab.Detailsasfollowed:1501-M1:HeatNo.ofbasematerial:5P00246/5P00246;LotNo.ofwire:15-30011;LotNo.offlux:15225.:更新者//UpdatedbyNicky日期質(zhì)量部及相關(guān)TobefilledinbytheQualityDeptincollaborationwiththedepartmentsandtowermanufacturers3.CORRECTIVEANDPREVENTIVEACTIONS拒收修理返工√再鑒定INVESTIGATE其他序措施PERS.計劃完成日實際完成ACTUAL1totracebackalltheinformationneededtofailed2tosubmittheysisofrootcauseandcorrective3Makethenewweldingsampleplateasperoriginal4SendtheweldingsampleplatetoSGSTianjinlab,performcharpyimpacttestin-20oCand-40oC,coveralltheplate,weldmetalandHAZ.送到SGS，做-20oC和-40oC沖擊（板、熱影響區(qū)、焊縫5CECSCshallmake10piecesofweldingsampleplatesduringthesettowermanufacturing,andsend3piecestoSGSTianjinlab.在首套塔筒生產(chǎn)過程中，CECSC必須制作10塊焊接試板，并寄送3試板至SGS質(zhì)量部TobefilledinbytheQuality4拷貝至COPIES5.INSPECTIONOFTHEREPAIREDORREPROCESSED結(jié)果/Results檢驗者 日期6不符合的關(guān)閉CLOSUREOFTHE