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PR2性能試驗(yàn)大PerformanceVerificationTest參照(Reference)ISO104232003AnnexFPR2No.:SY-四通規(guī)Spool13-×2-SpoolRatedWorking15,000SpoolTemperatureUSpoolTemperatureOperatingRange-四通材料等Spool四通部件SpoolPart四通序列SpoolSerial四通圖SpoolDrawing編寫(xiě)WrittenBy:Zhang 檢查CheckedBy:Y ApprovedBy: Li 試驗(yàn)?zāi)?Test 試驗(yàn)標(biāo) Test 術(shù)語(yǔ)和定 Termsand 試驗(yàn)介 Testing 保壓周 Hold 試驗(yàn)順 Test 試驗(yàn)過(guò)程中四通的組 Spoolassemblyunder 第檢驗(yàn)機(jī) Independentcertifyingauthority 試驗(yàn)偏 Deviationsfrom 試驗(yàn)前準(zhǔn)備工 Pre-testing 試驗(yàn)樣機(jī)一 Testing 四通裝配前檢 Pre-assemblinginspectionforthe 安全防護(hù)工 Safetyand 四通PR2性能試 PR2Performancetestingof 室溫本體靜水壓試驗(yàn)(參照 Spoolhydrostaticbodytestatroomtemperature(Refto 試驗(yàn)后檢測(cè)(參照ISO10423 PostTestExamination(RefISO10423 相關(guān)文 記 PR2性能試驗(yàn)第一部PR2TestPart目的、標(biāo)準(zhǔn)和術(shù)語(yǔ)定Purpose、TeststandardTermsand編寫(xiě)WrittenBy:Zhang 檢查CheckedBy:Y ApprovedBy:LiJun TestISO10423:2003FPR2TheperformanceofspoolistestedaccordingtotherequirementsofISO10423:2003annexFTestISO10423:2003FISO10423:2003annexFTermsandTestingWaterorwater,hydraulicpressureoilorothermixturesoffluidwithHoldStartofhold保壓期應(yīng)在壓力已呈穩(wěn)定,試驗(yàn)設(shè)備和所帶的壓力監(jiān)測(cè)裝置已與壓力源以后開(kāi)始。此時(shí),將供壓泵的泄Holdperiodsshallbestartedafterpressurestabilizationhasoccurredandtheequipmentpressuremonitoringdevicehasbeenisolatedfromthepressuresourceandpumpventvalvesopenedthetimespecifiedforholdtimesshallbeaminimum.Pressureperhouror500PSI/hour,whicheverislesspressureshallremainwithin5%ofthetestpressureorwithin500PSI,whicheverisless,duringtheholdperiodstabilizationperiodshallbeaminimumof1hourpriortostartofanytestholdperiodanyrateofchangeshallbeisedtoproveitisnotaleakpriortostartofanyholdperiod.TestThespoolassemblyshallbetestedinsequenceasstatedinthisprocedureifspoolfailsatest,thenspoolshallbere-testedagainfromsection5.1dateandtimeshallberecordedateachsectiononbothtestprocedureandchartrecorderrecords.EachsectionoftestprocedureandapplicablechartrecorderrecordsshallbesignedbyMSP,clientandindependentcertifyingauthoritybeforestartingnextsection.Spoolassemblyunder在從5.1節(jié)開(kāi)始到5.3節(jié)試驗(yàn)后的檢測(cè)開(kāi)始前的整個(gè)試驗(yàn)過(guò)程中,組裝好的四通不能擾,拆卸,修理。Thespoolassemblyundertest,shallnotbedisturbed,disassembled,repairedfromthestartofthetest,section5.1untilcommencementofposttestexamination,section5.3第檢驗(yàn)機(jī)IndependentcertifyingauthorityEachsectionofthetestshallbewitnessedbyanindependentcertifyingauthorityapprovedbytheDeviationsfromAnydeviationsfromtestprocedureshallbeapprovedinwritingbyPR2性能試驗(yàn)第二部PR2TestPart試驗(yàn)前準(zhǔn)備工Pre-testing編寫(xiě)WrittenBy:Zhang 檢查CheckedBy:Y Approved Li Pre-testingTestingPre-assemblinginspectionforthe四通裝配前所有零件尺寸應(yīng)檢查合格,并記錄,詳見(jiàn)《零件檢驗(yàn)記錄卡,檢驗(yàn)資格應(yīng)滿足API6A要求。所有測(cè)量設(shè)備應(yīng)根據(jù)API6A要求校準(zhǔn)檢測(cè)合格,并在有效期內(nèi)。Beforeassembling,allthepartsmustbeprovedtobeinaccordancewiththerequiredsizerecorded.Alldetailsarelistedin(partsinspectionrecord).AllthenelengagingintestingmustbequalifiedaccordingtoAPI6A.AlltheequipmentsandfixturesshouldbeadjustedandprovedinaccordancewithAPI6Aandwithinvalidity.SafetyandSafetyandprotectionshouldbeconsideredandappliedinaccordancewithMSP-drilexstandardthesafetyforthe nelandequipmentinvolvedshouldbeconsidered.Thepreparationfortesting試驗(yàn)設(shè)備連接原理圖(放大圖紙見(jiàn)附件Thediagramoftestingequipment(seeannexForenlargedBCDBCDAEEFGAEEFGTheintroductionforthemaintestingA區(qū):控制中心部分(序列號(hào):MSP-PR2-AreaA:controlcenter(SerialNo.:MSP-PR2-01):(seeannexForenlargedAAAFunctionCollecttemperature,pressure,torqueetc.andmakerecord.Dataprocess,carryoutrelatedtestprocedureasperpre-scheduledcomputerprogramandthenrealizetheautomaticcontrolfortestB ollectionmoduler,relayoutputmoduler,rs485communictionmoduler,controllboard(gaugeboard,computer,monitorequipmentetc.)D區(qū):試驗(yàn)壓力供給機(jī)構(gòu)(序列號(hào):MSP-PR2-AreaD:pressuresupplysystem(SerialNo.:MSP-PR2-04)(seeannexForenlargedDAD對(duì)試驗(yàn)設(shè)備進(jìn)行試驗(yàn);可以打水壓或者氣壓;可以調(diào)節(jié)供給壓力大小,使之升高、降低或泄壓;用電控utilizationelectricalcontrolledorgascontrolledhighpressureneedlespooltoshiftwaterorgaspressuretorealizeautomaticcontrol.B;Highpressurehydraulic/gaspump,gascontrolledhighpressueneedlespool,calibratedpressuegauge(includinglow/highpressure),highpressurepipeline,x-over,integratedconnector,wasteliquidpool,nitrogen,pressuresensor(forprecisionconcern,highandlowpressuresensorbothG區(qū):其他試驗(yàn)設(shè)備(序列號(hào):MSP-PR2-AreaG:othertestingequipment(SerialNo.:MSP-PR2-Function:measurement,recordequipmentandassociatedtoolsfortheComposition:pressureandtemperaturechartrecorder,digtaltorquespanner,measurementtoolandinstallationtoolsetc.G其他設(shè)備和工otherequipmentand試驗(yàn)主要設(shè)備組成明細(xì)(如圖4.4.1所示Listofthemaintestingequipment(refertoThelistofthemaintestingequipmentforPR2MainEquip1ControlcenterSerial1控制界面(、電腦、computer,monitor12rs485datacollectionmoduler,relayoutputmoduler,rs485communication13Othersupplement2TestingpressuresupplysystemSerialNo1pressure22氣動(dòng)控制針閥pneedle53Pressure24Highpressuregas15Highpressurehydraulic16 6718 aticoneway19Oil1Aircompressandfilterspoolwithpressure1Othersupplement3OthertestingSerialNo.MSP-PR2-1diagramrecorder12Digtaltorque13Measurement14Stackup15OthersupplementLocationofpressuredevicessuchthattestpressureis50%offullscaleinhydroline.suchthattestpressureis50%offullscaleingasline.2":Pressuretransmitterforcalibratedpressureandtemperaturechartrecorderingas四通PR2性能試PR2PerformancetestingofPR2性能試驗(yàn)第三部PR2TestPartHydrostaticBodyTest編寫(xiě)WrittenBy:Zhang 檢查CheckedBy:Y Approved Li 室溫本體靜水壓試驗(yàn)(參照Spoolhydrostaticbodytestatroomtemperature(Refto試驗(yàn)設(shè)備連接原理圖及組成(參照4.4.1至Theconnectionandassemblydiagramofthetestingequipment(Referto4.4.1-TestaCalibratedpressure(序列號(hào)SerialNo.:MSP-PR2-04-bCalibratedpressureandtemperaturechart(序列號(hào)SerialNo.:MSP-PR2-07-Testingmedium:Testingtemperature:RoomTestingConnecttestequipmentasperthetestingPressuretestfromtestflangetoEusureastablepressureaspersection3.2.2thenholdpressurefor3泄壓至0ReleasethepressuretoPressuretestfromtestflangeto按照Eusurethestabilationofthepressureaspersection3.2.2thenholdpressurefor15泄壓至0ReleasethepressuretoConnecttestequipmentasperthetestingPressuretestfromtestflangetoEusureastablepressureaspersection3.2.2thenholdpressurefor3泄壓至0ReleasethepressuretoPressuretestfromtestflangetoEusurethestabilationofthepressureaspersection3.2.2thenholdpressurefor15泄壓至0ReleasethepressuretoAcceptanceNovisibleleakageisacceptableduringtheholdperiodinhydrostaticbodyThepressurevariationduringtheholdperiodshouldbelessthan500TestrecordSpoolHydroPressureTestatRoomTemperatureRecord四通靜水壓試驗(yàn)記錄SpoolHydrostaticPressureTestatRoomTemperaturePartsNo.:Testmedium:Starting
Testtemp:Endingtime:1Increasinghydropressuretotestpressure2Maintain3Pressureaftersustaining-4Relieving5Increasinghydropressuretotestpressuresecond6Maintain7Pressureaftersustaining-8Relieving9IncreasinghydropressuretotestpressureMaintainPressureafter-RelievingIncreasinghydropressuretotestpressuresecondMaintainPressureaftersustaining-RelievingAcceptanveNovisibleleakageisacceptableduringtheholdperiodinhydrostaticbodyThepressurevariationduringtheholdperiodshouldbelessthan500TestMSP試
客戶或第認(rèn)證機(jī)CustomerandCertifying
PR2性能試驗(yàn)第五部PR2TestPartPostTestRecord編寫(xiě)WrittenBy:Zhang 檢查CheckedBy:Y Approved Li 試驗(yàn)后檢測(cè)(ISO10423PostTestExamination(RefISO10423Thetestedspoolshallbedisassembledand所有關(guān)鍵尺寸必須重新測(cè)量,檢驗(yàn)資格應(yīng)滿足API6A要求,所有測(cè)量設(shè)備應(yīng)根據(jù)API6A要求校準(zhǔn)檢測(cè)Allkeydimensionsshouldbeverifiedandalltest nelshallbequalifiedwithAPI6ArequirementsAllequipmentshallbeinaccordancewithAPI6AspecificationwithinvalidAllpartsshallbephotographed被測(cè)四通拆卸時(shí)應(yīng)當(dāng)有客戶和第驗(yàn)證機(jī)構(gòu)的相關(guān)代表在場(chǎng)目擊ThedisassembingofthespoolshallbewitnessbyClientandIndependentCertifyingAuthority所有試驗(yàn)后檢測(cè)報(bào)告應(yīng)當(dāng)由客戶和第驗(yàn)證機(jī)構(gòu)代表提供并驗(yàn)證PostTestExaminationReportshallbeproducedthenissuedClientandIndependentCertifyingAuthorityrepresentativesAcceptancecriteria所有的零件都應(yīng)當(dāng)處于良好的工作狀態(tài),如果不是,它們應(yīng)當(dāng)被確認(rèn),并且在試驗(yàn)后檢測(cè)報(bào)告中被標(biāo)Allpartsshallbeingoodworkingorder,ifnottheyshouldbeidentifiedandnon-conformancesnotedwithinthePostTestExaminationReport.Ensurealldisassemblednon-metallicsealsarePosttestexaminationrecord:InspectionRecordafterTestPostTestInspectionStarting
EndingDrawingPartsWhetherinconditionor123456789AcceptanceAllpartsshallbeingoodworkingstatus,ifnot
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