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SupplierPerformanceDevelopmentProcessTask15PPAP20-Sep-991TaskDescriptionProductionPartApprovalProcess(PPAP)Productionpartsaremanufacturedattheproductionsiteusingproductiontooling,gaging,equipment,operators,etcPartsfromproductionrunareanalyzedTestresultsandrecordsfromAPQParesubmittedwithPartSubmissionWarrantPPAP20-Sep-992PurposeForthesuppliertodemonstratealldesignrecordsandspecificationrequirementsareproperlyunderstoodtheprocesshasthecapabilitytoproduceproductthatmeetsrequirements20-Sep-993SomethingChanged

ApplicationAIAGPPAPmanualdefineswhenPPAPsubmissionisrequiredNewpartCorrectiontodiscrepancyinprevioussubmissionDesignorprocesschangeChangeinsourceofsubcontractedmaterialsorservicestransferorrearrangementoftooling&equipment20-Sep-994MethodologyBuyerentersPPAPsubmissiondateonpurchaseorderApproverdeterminessubmissionleveldefaultlevel3defaultlevel4forrawmaterialSuppliersubmitsPPAPPPAPALL.xlselectronicsubmissionrecommendedApproverevaluatesPPAPpackageLevel5atsuppliersiteApproverdeterminepartsubmissionstatusNotifysupplierandmanufacturingofstatus20-Sep-995DFMEAControlPlanEarlyProductionContainmentPlan(Pre-LaunchControlPlan)ProcesscapabilitystudiesGageMeasurementSystemAnalysisLabAccreditation&scopeRestricted&ReportableMaterialsformInterimWorksheet,ifrequiredSupplierDataReceivedWarrantAppearanceApprovalReport(AAR),asrequiredSamplePartsPrint/DesignRecordEngineeringChangeDocumentsCheckfixtures/aidsProcessFlowDiagramPFMEA20-Sep-996PPAPReviewChecklistDelphichecklisttoassistwithevaluationofPPAPpackageActionplancreatedwithuseofchecklist20-Sep-997FlowChartLinkageofProductCharacteristicsfromDFMEAtoOperationalStepsOperationnumbersconsistentwithPFMEA,Control

Plan,OperatorInstructionsEnsureidentificationofinspectionandreworkUseA-6ProcessFlowChartchecklistinAPQPmanualtoevaluate20-Sep-998PFMEALinkagewithDFMEA,ProcessFlow,ControlPlan,OperatorInstructions,etcDegreetowhichhighRPN’sareaddressedwithpreventivestrategiesActionPlansassigned,implemented,effectivenessassessedandRPNrecalculatedUseA-7ProcessFMEAchecklistinAPQPmanualRPN=50420-Sep-999DFMEAAssessfeasibility,risk,designintentissuesConfirmmanufacturingprocesscapabilityconsideredFocusonCriticalCharacteristicsLessonsLearnedincorporatedUseA-1DesignFMEAchecklistinAPQPmanualtoevaluate20-Sep-9910ControlPlanEnsureControlPlanisalignedto,andcorrelateswith,DFMEA,ProcessFlow,PFMEAControlMethodsappropriatetovariationtype(s)IncorporatesLessonsLearned,StatisticalDataUseA-8ControlPlanchecklistinAPQPmanualtoevaluate20-Sep-9911Pre-LaunchControlPlanEarlyProductionContainmentrequirementsAdditionalcontrolsincludedforproperdurationorquantityPFMEAandstatisticaldatausedtodeterminewhatadditionalcontrolsnecessaryshorttermcapabilitylongtermcapabilityonsimilarprocess20-Sep-9912ProcessCapabilityStudies20-Sep-9913MSAStudiesMeasurementuncertaintydeterminedGageR&R,Bias,Stability,andLinearityGageR&Racceptanceguidelines<10%acceptable10-30%maybeacceptable,evaluatetotalvariation>30%unacceptable,measuringsystemneedsimprovementVerifystudyperformedcorrectly20-Sep-9914PartSubmissionStatusFullProductionApprovalInterimApprovalAuthorizeshipmenttoDelphiwithoutFullProductionApprovalCorrectiveActionPlanisrequiredRejectedCorrectedsubmissionrequiredbeforeproductionquantitiesmaybeshipped20-Sep-9915InterimPartClassApartsfromproductiontoolingandmeetspecs,notallPPAPrequirementshavebeenmetBpartsfromproductiontoolingandrequirereworktomeetspecsCpartsnotfromproductiontooling,partsmeetspecsDpartsdonotmeetspecsEpartsdonotmeetspecsandvehicleswithclassEpartsrequireretrofittomakethemsaleable20-Sep-9916SummaryAIAGPPAPmanualdefinesrequirementsAPQPProductandProcessValidationSuppliersubmitsPPAPtoproperlevelPPAPpackageevaluatedandstatusdeterminedSupplierandDelphimanufacturingsitenotifiedofPPAPapprovalstatus20-Sep-9917ReferenceDocumentsAIAGPPAP,SPC,MSA,APQPandControlPlanmanualsGM1411InterimApprovalWorksheetAIAGQS-9000ManualAppendix20:PPAPchecklistAppendix13:PPAPALL.XLS20-Sep-99189、靜夜四四無鄰,,荒居舊舊業(yè)貧。。。12月-2212月-22Thursday,December29,202210、雨中中黃葉葉樹,,燈下下白頭頭人。。。03:44:4803:44:4803:4412/29/20223:44:48AM11、以我我獨(dú)沈沈久,,愧君君相見見頻。。。12月月-2203:44:4803:44Dec-2229-Dec-2212、故人江海海別,幾度度隔山川。。。03:44:4803:44:4803:44Thursday,December29,202213、乍見翻疑疑夢(mèng),相悲悲各問年。。。12月-2212月-2203:44:4803:44:48December29,202214、他鄉(xiāng)生白白發(fā),舊國國見青山。。。29十二二月20223:44:48上上午03:44:4812月-2215、比不不了得得就不不比,,得不不到的的就不不要。。。。十二月月223:44上上午午12月月-2203:44December29,202216、行行動(dòng)動(dòng)出出成成果果,,工工作作出出財(cái)財(cái)富富。。。。2022/12/293:44:4803:44:4829December202217、做做前前,,能能夠夠環(huán)環(huán)視視四四周周;;做做時(shí)時(shí),,你你只只能能或或者者最最好好沿沿著著以以腳腳為為起起點(diǎn)點(diǎn)的的射射線線向向前前。。。。3:44:48上上午午3:44上上午午03:44:4812月月-229、沒有失失敗,只只有暫時(shí)時(shí)停止成成功!。。12月-2212月-22Thursday,December29,202210、很多事情情努力了未未必有結(jié)果果,但是不不努力卻什什么改變也也沒有。。。03:44:4803:44:4803:4412/29/20223:44:48AM11、成功就就是日復(fù)復(fù)一日那那一點(diǎn)點(diǎn)點(diǎn)小小努努力的積積累。。。12月-2203:44:4803:44Dec-2229-Dec-2212、世世間間成成事事,,不不求求其其絕絕對(duì)對(duì)圓圓滿滿,,留留一一份份不不足足,,可可得得無無限限完完美美。。。。03:44:4803:44:4803:44Thursday,December29,202213、不知知香積積寺,,數(shù)里里入云云峰。。。12月月-2212月月-2203:44:4803:44:48December29,202214、意志志堅(jiān)強(qiáng)強(qiáng)的人人能把把世界界放在在手中中像泥泥塊一一樣任任意揉揉捏。。29十十二二月20223:44:48上上午03:44:4812月月-2215、楚塞塞三湘湘接,,荊門門九派派通。。。。十二月月223:44上上午午12月月-2203:44December29,202216、少年年十五五二十十時(shí),,步行行奪得得胡馬馬騎。。。2022/12/293:44:4803:44:4829December202217、空山新雨雨后,天氣氣晚來秋。。。3:44:48上上午3:44上上午03:44:4812月-229、楊楊柳柳散散和和風(fēng)風(fēng),,青青山山澹澹吾吾慮慮。。。。12月月-2212月月-22Thursday,December29,202210、閱閱讀讀一一切切好好書書如如同同和和過過去去最最杰杰出出的的人人談?wù)勗捲??!?3:44:4803:44:4803:4412/29/20223:44:48AM11、越是是沒有有本領(lǐng)領(lǐng)的就就越加加自

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