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HRQF型含油污水處理設(shè)HRQFIntegratedOilyWastewaterTreatment操作手OperationandMaintenance頁(yè)重要安全信 .-3IMPORTANTSAFETYINFORMATION........................................................................................................-3OPERATINGPRINCIPLE......................................................................................................................-5HRQF.................................................................................................-5工作流程說 -Workflow -技術(shù)參 -Technical -氣浮分離裝置外形圖.....................................................................................................................- .-14OutlineofActivatedCarbon .-153-3TRANSPORTAND ..--和....................................................................................................................................-16TRANSPORTANDSTORAGE.............................................................................................................-164安 ..--4 ..--ELECTRICALCONNECTION...............................................................................................................-19BEFORECOMMISSIONING................................................................................................................-215調(diào)試\運(yùn)行 ..-- .-22COMMISSIONING/RUNNING..............................................................................................................-22LONG-TERMOUTOFUSE.................................................................................................................-27 安全信息-27SAFETY-27日常管理與-28ROUTINEMANAGEMENTAND-287 SafetySafety重要安全信息ImportantSafety為防止危及人身安全,必須嚴(yán)格遵守的步驟 警Refertotheprocedureswhichmustbestrictlyfollowedforalsafety.為防止損傷或損壞泵,必須嚴(yán)格遵守的Refertotheprocedureswhichmustbestrictlyfollowedforpreventionofdamagestothepump.

本手冊(cè)中提供的需要額外強(qiáng)調(diào)的有用信息 注RefertousefulinformationadditionallyprovidedandemphasizedintheManual.

在對(duì)設(shè)備進(jìn)行任何移動(dòng)之前,必須切斷電源Makesurethepowersupplyiscutoffbeforemovingthe采取適當(dāng)?shù)拇胧┐_保泵不能被啟動(dòng)。Takeappropriatemeasurestoensurethepumpisnotstartedwithoutauthorization.并采取適當(dāng)?shù)陌踩雷o(hù)措施。Takeappropriatesafetyprotection遵守所有的安全規(guī)則。Observeallsafety下述防護(hù)措施會(huì)導(dǎo)致設(shè)備的損壞! Non-observanceofthefollowingprotectionmeasureswillcausedamagestotheequipment!水泵嚴(yán)禁空轉(zhuǎn)或不正確運(yùn)轉(zhuǎn)方Idleoperationoroperationinwrongdirectionofthewaterpumpisnotallowed.符合電機(jī)電源要求的適用范圍注

PowersupplyrangeofthemotorshallbeTheequipmentshallbeproperlyprotectedtoavoiddamagesandescapeofharmfulsubstanceduringtransport.WereservetherighttomodifythedesignanddataoftheManual.Thelegendsarenotbinding.概概概HRQF型氣浮式含油污水處理設(shè)備適用于電廠、電站及其它工礦企業(yè)用于工業(yè)含油廢水的處理,本設(shè)備通浮機(jī)與活性碳過濾器的優(yōu)化組合搭配集成,使單一的氣浮機(jī)處理與活性碳過濾器的過濾吸附深度處理有效結(jié)合,從而達(dá)到國(guó)家對(duì)污水的排放標(biāo)準(zhǔn)。HRQFAir-FloatingOilyWastewaterTreatmentEquipmentissuitablefortheindustrialoilywastewatertreatmentinthepowerplant,powerstationandotherindustrialandminingenterprises.Withtheair-floatingmachineandactivatedcarbonfilter,theequipmenteffectivelycombinesthesingletreatmentofair-floatingmachineandthedeepfiltrationandadsorptionofactivatedcarbonfilter,andthusthenationaldischargestandardsforwastewateraresatisfied.工作工作原Operating 型氣浮式含油污水處理設(shè)備HRQFAir-FloatingOilyWastewaterTreatment主要由供水泵組、加藥系統(tǒng)、氣浮系統(tǒng)(氣浮分離系統(tǒng))、加壓輸水泵組,活性碳吸附系統(tǒng)、反洗泵組、電氣控制系統(tǒng)Itismainlycomposedofwatersupplypumpset,dosingair-floatingsystem(dissolvedairpressuresystem,dissolvedairreleasesystemandairfloatingseparationsystem),pressurizedwater-deliverypumpset,activatedcarbonadsorptionsystem,backwashingpumpsetandelectricalcontrolsystem.①供水泵①Watersupplypump一級(jí)提備二臺(tái)水泵(一用一備)從隔油池取水送至氣浮系統(tǒng)。首次使用時(shí)須將置于水泵的助吸裝置內(nèi)注滿清水,以后使用時(shí)勿需再注水。Primaryliftpump:Itisequippedwithtwopumps(oneforuse,oneforstandby)toextractwaterfromgreasetraptotheair-floatingsystem.Fillthesuctiondeviceatthepumpinletwithwaterforthefirstuseandwaterinjectionisnotrequiredforfutureuse.②加藥系②DosingPAC、PAM加藥裝置組成。PACPAM是(Dosingsystem:ItiscomposedofPACandPAMdosingdevices.PACiscoagulantaidandPAMisaflocculant,botharekeytowastewatertreatment.Thedosagesofthetwoagentsaredeterminedbythequalityofwatertobetreated.Thetwodosingdevicesarerespectivelyequippedwiththesolutionmixing,agentstorage,agitatoranddosingpumps(oneforuseandoneforstandby).Thereisacontrolvalveoneachmaindosingpipefordosageadjustmentaccordingtothewastewaterquality.③氣浮系統(tǒng)(壓力溶氣系統(tǒng)、溶氣釋放系統(tǒng)、氣浮分離系統(tǒng)③Air-floatingsystem(dissolvedairpressuresystem,dissolvedairreleasesystemandairfloatingseparationsystem)㈠壓力溶氣系統(tǒng):壓力溶氣系統(tǒng)是在溶氣泵的作用,空氣溶于水中,并使水、氣良好的混合,以保證適宜的氣水比,混合時(shí)間一般為1—3min。溶氣罐D(zhuǎn)issolvedairpressuresystem:Withthehelpofdissolvedairpump,airisdissolvedinandwellmixedwithwaterensureanappropriateair-waterratio,withamixingtimeof1-3mingenerally.Safetyvalveandpressuregaugeareprovidedonthetopofdissolvedairvessel.㈡溶氣釋放系統(tǒng):釋放器的作用是通過減壓,迅速將溶于水中的空氣以極Dissolvedairreleasesystem:Viapressurereduction,thereleaserreleasestheairdissolvedinthewaterintheformofverysmallbubble.㈢氣浮分離系統(tǒng):該系統(tǒng)由氣浮區(qū)和分離區(qū)組成。釋放器釋放溶氣水和污水中的絮凝體上浮至液面形成浮渣,由刮渣機(jī)刮出而實(shí)現(xiàn)污染物與水的分離。這個(gè)過程是連續(xù)的。Airfloatingseparationsystem:Itiscomposedofair-floatingareaandseparationarea.Flocinwaterwithdissolvedairandwastewaterarereleasedbythereleaser,floatupwardtotheliquidleveland escumswhichwillbescrappedbythesedimentscraper,andfinallythepollutantsareseparatedfromthewater.Thisprocessiscontinuous.輸水④Pressurizedwater-deliverypump二級(jí)提升水泵組:配備二臺(tái)水泵()Secondaryliftpumpset:Itisequippedwithtwowaterpumps(oneforuseandoneforstandby),andpressurizedwaterpumpisprovidedbetweentheair-floatingdeviceandactivatedcarbonfiltersothatthewaterseparatedfromtheair-floatingdevicecan,afterpressurization,betransportedtotheactivatedcarbonfilter.⑤Activatedcarbonadsorption活性碳吸附系統(tǒng):氣浮裝置分離出的水通過活性炭過濾器時(shí),由于活性炭過濾器中的過濾介質(zhì)(石英砂、活性炭等)的接觸絮凝作用、吸附和截留作用使得原水中的雜質(zhì)被吸附、截留。通過活性炭過濾器的過濾,可進(jìn)一步降低水的濁度、殘余油份含量等?;钚蕴歼^濾器通過操作閥組,過濾器的啟運(yùn)、反洗、停機(jī)等工序均有手動(dòng)控制操作。Activatedcarbonadsorptionsystem:Duetothecontactflocculation,absorptionandinterceptionofthefilteringmedia(suchasquartzsandandactivatedcarbon)intheactivatedcarbonfilter,impuritiesinrawwaterseparatedfromtheair-floatingdeviceareadsorbedandinterceptedwhenthewaterflowsthroughsuchfilter.Turbidityofthewaterandtheresidentialoilcontentcanbefurtherreducedviathefiltrationoftheactivatedcarbonfilter.Fortheactivatedcarbonfilter,manualoperationisavailableforstart-up,backwashingandshutdownbyusingoperatingvalves.⑥反⑥Backwashingpump反洗泵組:當(dāng)活性碳過濾器因截留過量的機(jī)械雜質(zhì)而影響其正常工作,則可用反沖洗的方法來進(jìn)行。利用逆向進(jìn)水,使過濾器內(nèi)砂濾層松動(dòng),可使粘附于濾料表面的截留物剝離并被反沖水流帶走,有利于排除濾層中的沉渣、懸浮到。以壓差數(shù)據(jù)來確定反沖洗周期,一般為三至四天,具體須視原水濁度而定。首次使用時(shí)須將置于水泵的助吸裝置內(nèi)注滿清水以后使用時(shí)勿需再注水。Backwashingpumpset:Whentoomanymechanicalimpuritiesareinterceptedattheactivatedcarbonfilter,resultingfailureofthefilter,backwashingisrequired.Theinflowmayloosenthesandfilterblanketandstriptheinterceptedimpuritiesthatadheretothesurfaceoffiltermaterialsandwillbetakenawaybythebackwashingwater.Throughthisprocess,thesedimentsandsuspendedsolidsareremoved;thefiltermaterialsarepreventedfromhardening;andthefilter’scapabilityisrecovered.Asaresult,thewashingpurposeisachieved.Backwashingperiodisdeterminedbythedifferentialpressuredatabetweentheinletandoutlet,threetofourdaysingeneral,whilethespecificperioddependsontheturbidityofrawwater.Fillthesuctiondeviceatthepumpinletwithwaterforthefirstuseandwaterinjectionisnotrequiredforfutureuse.工作流加藥裝 反洗水Dosing Backwashing工作流程說明Workflow隔油池中待處理的含油污水經(jīng)一級(jí)提升泵進(jìn)入混流器(在混流器處設(shè)有PAC投藥口),混流后的含油污水進(jìn)入氣浮裝置反應(yīng)箱(在反應(yīng)箱進(jìn)PAM投藥口)經(jīng)絮凝反應(yīng)分離出的污水中浮油、分散油、著在氣泡上,上浮至液面通過機(jī)械刮渣機(jī)將分離物刮至納污腔經(jīng)排污管排Oilywastewatertobetreatedinthegreasetrapispumpedintothemixerviatheprimaryliftpump(aPACdosingorificeisprovidedatthemixerinlet),andthenthemixedoilywastewaterflowsintotheair-floatingdeviceandreactionchamber(aPAMdosingorificeisprovidedatthewaterinletofreactionchamber)andimpuritiessuchasoilslick,dispersedoil,emulsifiedoilandsuspendedsolidsareseparatedthroughflocculationreaction.Basedonairfloatingprinciple,maketheseparatedobjectsthataredifficulttoraiseandsinkadheretothebubbleswhichfloatupwardtotheliquidlevel,andthenarescrapedbythemechanicallyoperatedscrapertothereceivingpollutantsanddischargedtoashsettingpondviablowdownpipe.Aftertheseparationthroughair-floatingdevice,wastewaterispumpedintotheactivatedcarbonfilterbythesecondaryliftpump,andgoesthroughdeepphysicalabsorptioninordertoachievethewaterqualitymeetingthedischargestandards.HRQF-20IntegratedOilyWastewaterTreatmentTechnicalRatedflow:20m3/hService:oilywastewaterDesignpressure5.0barIntakepressure:≥2.0barFilteringvelocity6.37m/hFilteringarea:3.14m2Waterqualityaftertreatment:工作溫度:5-Operatingtemperature:5-60℃電源:AC400V50HzPowersupply:AC400VTotalpower: IntegratedOilyWastewaterTreatmentEquipment(two- (7,000×3,000×3,300)mm (3,500×2,800×3,300)mmTotalweightofequipment:Totaloperatingweight:氣浮氣浮分離裝置外形OutlineDrawingofAir-FloatingSeparation活性活性碳過濾裝置外OutlineofActivatedCarbon和和TransportTransportand 和Transportand和Transportand100%equipmentissubjecttostrictfactorytestandshallbecheckedforanydamageduringthetransport.Dealwithorrecoverthepackagingmaterialsasstipulatedinenvironmentprotectionlawsandregulations.Theinletandoutletoftheequipmentareprotectivelycovered,whichshallberemovedwhenstartingtheequipment.放SeeSection2.4forspaceforinstallationandoperationofthePlacetheequipment ConfirmtheobservanceofallsafetyIfitisintendedtoshutdownorstoretheequipmentforalongterm,pleaserestoretheequipmentasitwasdelivered(sealtheinletandoutlet,drainageoutletanddraintheresidualwaterintheequipmentcompley)andstoreitinadryroomunderroomtemperature.安安安Forthesakeofsafety,pleasereadthefollowingcarefully.Startuptheequipmentunderguidanceofrelevantprofessionals.Priortoinstallationandoperationoftheequipment,makesurethepowersupplyiscutoffandmeasuresaretakentoavoidunintentionalPleaseobserveallsafety安Theequipmentmustbeplacedonflatsurface.Specialinstallationisnotallowed.Connectthepipelinebetweentheair-floatingdeviceandactivatedcarbonfilterasindicatedinthedrawing.TheoperatingenvironmentoftheequipmentisasAmbient Toavoidoverheatofthemotorsandexhaustedgasfromtheequipment,theequipmentshallnotbeoperatedinenclosedspaceandtheremustbegoodventilation.Theinlet,outletanddrainageoutletoftheequipmentareseparayconnectedwiththepipelinesofgreasetrap,monitoringpondandashsettingpond.Connectthemasindicatedinthedrawing.ElectricalPowerdistributionofmainservice:subjecttothesumoftotalloadoftheequipmentandcertainmargin.FieldwiringshallbesubjecttotheelectricalMakesurepoweroftheequipmentiscutoffbeforewiringofelectricalcontrolboxandchangeofwiring.IEC60204-1安全規(guī)ElectricalconnectionmustbeconductedbyqualifiedelectriciansincompliancewithrelevantregulationsofIEC60204-1.Theequipmentmustbepoweredasindicatedbythetechnicalparametersintermsofvoltageandfrequency.Emergencystopbuttonisplacedonnormalpositionandpowerindicatorequipmentisstarted.Inspectrotatingdirectionofthepumporactuatorbyjoggingthewaterpumpmotorordrivingmotor.Incaseofpumprotatingdirectioninconsistentwithdirectionindicatedonthemotorcover,pleaseexchangewiresofanytwophasesofphasepowersupply.Viewedfromthecoveroffanformotor,themotorrotatesinclockwise AC400V50Hz(三相四線制Thepowershall AC400V50Hz(three-phasefour-wire調(diào)試前BeforeOperationsbefore①Compleysweepandinspecteachcomponent,includingprimaryandsecondaryliftpump,dosingpump,agitator,dissolvedairpump,sedimentscraper,backwashingpumpaircompressor,etc.②根據(jù)實(shí)際情況的需要,拆下所有的釋放器,反復(fù)管路及溶氣罐,②Basedonactualdemand,removeallreleasers,washthepipelineanddissolvedairrepeatedlytillthewaterisclean;checkwhethertheairpipeconnectingthedissolvedairisconforming.③Checkthepowersupplyandcircuitsandhaveashorttimeno-loadrunningtocheckwhethertherotationdirectionofwaterpumpandaircompressoriscorrectandwhetherthereisunwantednoiseorheating.④Checkthetransmissionpartsandscrappersofsedimentscraperandinspectthenormalityanddirectionofrotationinno-loadrunning.⑤設(shè)備在使用前已確認(rèn)所有相關(guān)管路暢通及各連接處密封良好,在啟⑤Allrelevantpipelineshavebeenconfirmedunblockedwitheachjointingoodsealing.Beforestartingtheequipment,pleasecheckwhetherthesuctiondeviceinfrontofbackwashingpumpsetandbackwashingplumpsetisfilledwithwatertoensurenormalandrapidwaterfeedinginstart-up.Waterlevelinthereservoirmustbekeptatleastuptotheworkinglevel.⑥確認(rèn)活性碳過濾器的排空閥、出水閥、反洗等閥門已關(guān)閉;排氣閥⑥Confirmthattheblowdownoffvalve,outletvalveandbackwashingvalveoftheactivatedcarbonfilterareclosed;andtheexhaustvalveis⑦按要求配制絮凝劑(PAM)及助凝劑(PAC),控制好濃度,藥品溶液稀釋濃度控制在(絮凝劑(PAM)0.1%,助凝劑(PAC)5%)左右或按藥品⑦PreparePAMandPACsolutionasrequired(approximayPAM0.1%andPAC0.5%),orpreparethesolutionwiththeconcentrationasindicatedintheinstruction,andtestandprimarilydeterminethedosageaccordingthequalityofthewastewater.調(diào)試\運(yùn)行調(diào)試\運(yùn)行①,Injectwaterintotheair-floatingchamber,commissionthedissolvedairpump,dissolvedairreleasesystemandair-floatingmachine,andinjectthewastewaterintotheair-floatingmachineuponthenormaloperationofthesystem.2.0—4.0bar,緩慢開啟②,Starttheaircompressoranddissolvedairpump,adjustthedissolvedairpressureat2.0-4.0barandslowlyopenthedissolvedairinletvalvetoinspectwhetherthedissolvedairbubblesinair-floatingareaandseparationareaaresaturated.Incaseofnoairbubbleorlittlebubbles,adjusttheinletvalveofthedissolvedairpumptillthetyis③,確定藥品符合要求,按照根據(jù)試驗(yàn)結(jié)果確定的藥品投加比例。藥③,Makesurethatthechemicalmeetstherequirementsanddeterminethedosageproportionaccordingtothetestresult.Puttheagitatedchemicalintothestorage,startthedosingpump,adjustthevalveandcontrolthedosage.④,當(dāng)觀察到溶氣泵壓力表3bar左右時(shí),在氣浮機(jī)觀察溶氣水的釋④,Observethedissolvedairreleasingandtheeffectattheair-floatingmachinewhenpressuregaugeofthedissolvedairpumpindicatesapproximay3bar.Whenthedissolvedairandreleasesystemworksnormal,opentheprimaryliftpumptofeedwastewaterintotheair-floatingmachineandfeedslightlyexcessivecoagulanttotheme.Andsimultaneouslystartthesecondaryliftpumptofeedwaterintotheactivatedcarbonfilter.⑤,Slowlyopentheinletvalveandexhaustvalveoftheactivatedcarbonfilter.Closetheexhaustvalveandopentheoutletvalvewhentheequipmentisfullofwater.⑥,控制氣浮機(jī)出水堰板,將氣浮機(jī)水位穩(wěn)定在集渣槽口以下 Controltheoutletweirplateoftheair-floatingmachinetostabilizethewaterlevelofair-floatingmachineat5~10cmundertheslagnotch.Uponthestabilization,usetheinletandoutletvalvestoadjustandmeasurethevolumeofthewastewatertodesign注:3、4、5、 項(xiàng)應(yīng)據(jù)實(shí)際操作為準(zhǔn)Note:items3,4,5and6aresubjecttoactual Operationcircleofactivatedcarbon當(dāng)運(yùn)行至壓差≥0.5~0.7bar時(shí)或根據(jù)出水水質(zhì),運(yùn)行周期結(jié)束Determinethebackwashingofequipmentaccordingtotheoutletwaterqualitywhenthedifferentialpressurebetweentheinletandoutletis≥0.5~0.7barorwhenoperationcircleends.⑧,反⑧,關(guān)。一般應(yīng)以反沖洗排水濁度而定,至排水濁度<3mg/l20分Backwashingisaimedtoloosentheactivatedcarbonatthefilterlayerandwashofftheimpuritiesinterceptedbythelayerandthecrushingactivatedcarbontocleanthelayer.Inbackwashing,openthebackwashingdrainvalve,startthebackwashingpumpandslowlyopenthebackwashinginletvalve.Thebackwashingdurationdependsonthetyofinterceptedimpuritiesandbackwashingflowrate.Ingeneral,thebackwashingduration,whichshallbenolessthan20minutes,isdeterminedbytheturbidityofbackwashingoutletwaterthatshouldbe<3mg/l,andtheintensitybythecriterionthatthereisnoactivatedcarbonisflushedout.Turnoffthebackwashingpumpandclosethebackwashinginletvalveandbackwashingdrainvalveafterbackwashingiscompleted.Keepthebackwashingwaterpressureat2.0-2.5barandthebackwashingintensityat18-22L/m2.s停Turnofftheprimaryliftpump,dosingpump,aircompressor,airpumpandsecondarypump,onebyClosetheinletvalveandoutlet CutoffthepowerLong-termoutofCutoffthepowersupply,andremovethecablesconnectingtheEmptytheRemovethepipelineconnectingtheequipmentandsealtheinletandTakemeasurestoprotecttheequipmentagainstwaterand SafetyPleaseobserveallsafetyrules.操作設(shè)備時(shí)必須切斷電源后進(jìn)行 maintenanceequipment.Allmaintenanceworkmustbeconductedbytrainedprofessionals.Impropermaintenancebyuserswilldamagetheequipment.Newsealsinsteadofusedonesmustbe日常管理與RoutineManagementand①定期檢查溶氣泵、水泵、刮渣機(jī)等設(shè)備的運(yùn)轉(zhuǎn)情況,需要潤(rùn)滑的零①Regularlyinspecttheoperationofdissolvedairpump,waterpumpandsedimentscraper,andoilthecomponentsinneedoflubrication.②根據(jù)氣浮機(jī)的浮渣和出水水質(zhì),調(diào)整混凝劑的最佳投加量。同時(shí),②Adjusttheoptimumdosageofcoagulantinaccordancewiththescumandoutletwaterqualityfromtheair-floatingmachine.Meanwhile,payattentiontotheinspectionandpreventthedosingpipefrombeing③經(jīng)常觀察氣浮機(jī)浮渣情況:如果發(fā)現(xiàn)接觸區(qū)浮渣面不平,局部冒出③Checkthescumintheair-floatingmachinefrequently:thereleasermaybeblockedifthescumsurfaceincontactareaisunevenwithlocalbigbubbles,andinthiscase,removethereleaserintimeforunblocking;checkandadjustthecoagulationsystemifthescumsurfaceinseparationareaisunevenwithfrequentcrackingofbigbubbles,whichindicatesthattheflocandbubbleshavepooradhesion.④經(jīng)常觀察溶氣泵壓力指示,以保證溶氣效果。避免因溶氣泵進(jìn)氣減④Observethepressureindicationsofdissolvedairpumpfrequentlytoguaranteethedissolvedaireffect.Avoidtheairfromenteringtheair-floatingmachinetodegradingthewaterpurificationandthescum-floatinglayerduetoreducedairadmissionorwaterlevelloweredbelowrequir

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