xap160控制系統(tǒng)及地基圖-、法自制1英語譯文

XAP160TypeAsphaltMixingntOperationandMaintenanceManual徐工工程機 全電腦控制系統(tǒng)的操作使 OperationandUsageoftheFullyComputer-Controlled系統(tǒng)供SystemPowerTurnclockwisethemainswitchofhighvoltagecabinets,thentheswitchturnsto“ON”from“OFF”andthepowerindicatorbrightens;CheckwhetherthevoltagedisyofhighvoltagecabinetpowermeetstherequiredvoltageofstartingCloseeveryloopswitchwithinthehighvoltage順時針旋動操作臺上開關，按下操作臺上綠色按鈕，接通系統(tǒng)控制電源，啟動器發(fā)出Turnclockwisethekeyswitchintheoperationdesk,pressthegreenbuttonintheoperationdesk,switchonthesystemcontrolledpower,startthealerter,withalarmsounded,thepowerindicatorbrightenslaterandthesystemcontrolledpoweriselectrified;7#（旁路指示燈）8#（市電指示燈）（UPS說明書）ClosetheQF118indoorelectricitybreakerofpowerdistributioncabinet,connectinputofUPSpower,andpowerindicatorofsystemcomputerbrightens,atthesametime7#(bypassindicator)and8#(ACindicator)lightsbrighten;(seethespecificationfordetails)按住UPS的“ON”按鈕一秒鐘以上，打開UPS電源，UPS電源的7#（旁路指示燈）和9#（逆變指示Press“ON”buttonofUPSformorethan1second,turnonUPSpowerand7#(bypassindicator)and9#(contravariantindicator)lightsofUPSpowerbrighten;and控制系統(tǒng)的“模擬運行”頁面，同時彈出輸入框，在輸入框中輸入，按下“確認”按鈕，正確顯示如下畫面并能進行正常操作，三次輸入錯誤自動退出系統(tǒng)。(7)Pressthecomputerpowerbuttonandstartthecomputer.Afterstartingthecomputer,doubleclickthedesktopicon“AsphaltMixingnt”andenterthe“SimulationRun”pageofelectricalcontrolsystemwithfullcomputercontrol.Atthesametime,passwordinputboxpopsup,inputpasswordinitandpress“confirm”button.Ifthepasswordisright,thefollowingdisysandnormaloperationisavailable;andifthepasswordiswrongformorethan3times,thesystemquitsautomatically.XAPAsphalt nt-SimulationParameterDataPowerLevelReverseBlowCombustionAutomaticScaleDoorMixerDoorInducedDraftMixerMixerHotDryingCylinderDryingCylinderDryingCylinderDryingCylinder粉Load開Turn關TurnMatchingProduction30000Capacity30,000kgper1#1#2#2#3#3#4#4#5#5#6#6#1#1#2#2#Single-deckProduction2014-03-31CurrentTime2014-03-31AlarmAlarmCheckeveryelectrifiedpart,afterthecontrolsystemiselectrified.Checkthesystemunderoutageiffindanyabnormity,orcomponentsandpartsmaybedamaged.注 開機運Starting開機模式的操OperationofStartingTwosystemstartingways:Manualmodeandautomaticmode.Undermanualmode,startingandstopofeveryelectricalmachineneedsmanualcontrol;underautomaticmode,startingandstopofeveryelectricalmachinecompletesbysystemautomatically.Manualmodeorautomaticmodeareswitchedbyclicking"powercontrol”buttoninthetop,switchingtothepageofpowercontrolandclick“AutomaticStartingandStopofElectricalMachines”.Operationofmanualmodetoautomaticmode:Afterthesystemiselectrified,thedefaultsettingisautomaticmode.Leftclick"AutomaticStartingandStopofElectricalMachines"buttonduringthebuttontitledisysit,thetitleof“AutomaticStartingandStopofElectricalMachines”buttonischangedto“ManualStartingandStopofElectricalMachines”andthesystemrunsunderautomaticmode.Operationofautomaticmodetomanualmode:Leftclick"ManualStartingandStopofElectricalMachines"buttonduringthebuttontitledisysit,thetitleof“ManualStartingandStopofElectricalMachines”buttonischangedto“AutomaticStartingandStopofElectricalMachines”andthesystemrunsundermanualmode.ManualmodeorautomaticmodeofthesystemreferstothestartingandstopManualmodeorautomaticmodeofthesystemreferstothestartingandstopmodeofpowermechanismofmainunit,dedustingunitandcoldmaterialsupplyingunit,withoutcontrolforstartingandstopmodeofmeasurementunitandfinisheddollyunit.Whenthesystemiselectrifiedinitially,thedefaultsettingofthesystemis“manualmode”;ysthetitleofpressingthebutton,thesystemwillentertheworkingAfterthesystembutton系統(tǒng)開機的操OperationofStartingOperationofChokeBeforestartingtheinduceddraftfan,thechokevalveneedstobeclosedcompleytoreducestartingloadoftheinduceddraftfan.Therefore,itisnecessarytocheckstateofthechokevalveandconductcorrespondingoperationsbeforestarting.模擬運行界面引風機部分的百分比表示阻風門開度，“0.0%”表示阻風門完全關閉，“100.0%”表示阻風Percentageoftheinduceddraftfaninthesimulationruninterfacereferstochokevalveopening.“0.0%”meanscompleyclosechokevalveand“100.0%”meanscompleyopenchokevalve;andchokevalveopeningmaybechangedbyclicking“+”or“-”buttonsinsimulationruninterface.StartingOperationunderManual在模擬運行界面點擊按鈕“動力控制”“動力控制”，將顯示如下圖所示畫面。系統(tǒng)默認的開機Click“PowerControl”buttoninthesimulationruninterfaceandchangetheto“PowerControl”,thenthe disys.Thesystemdefaultstartingmodeismanualmodeandinterlockstate.XAPAsphalt nt-PowerSimulationSettingOfHistoricalHorizontalAutomaticStartAndStopOfAutomaticInterlockingNameOfAirInducedDraftHotDryingInclinedFlatReturnedPowderReturnedPowderLiftingMineralPowderDirt2FinePowder21FinePowder1AshDischargeLowOrderLiftingHighOrderAsphaltCirculatingForwardReverseReverseCoarsePowderOverallFeedingMachineFeedingMachineFeedingMachineFeedingMachineFeedingMachineFeedingMachineColdMaterialOperatingUnderthemanualmode,clickthecorresponding“ON”buttoninthemotorandthemotorstarts.Clickthe“OFF”buttonandthemotorstops.Whenthemotorsareinterlocked,thecorrespondingmotorsareinterlocked.Themotorsshallbestartedincertainorderandwhentheinterlockingofmotorsisreleased,thestartscanbestartedatwill.電機運行時，在“ON”和“OFF”按鈕中間的按鈕狀態(tài)變?yōu)榫G色，電機停止時，在“ON”和“OFF”按鈕中間的按鈕狀態(tài)變?yōu)榧t色；手動運行模式下的開機操作順序為：主樓空壓機引風機攪拌器振動篩熱Whenthemotorisrunning,thebuttonbetweenthe“ON”and“OFF”willbegreenanditturnsredwhenthemotorstops;thestartingoperationsequenceunderthemanualoperationmodeis:aircompressorofthemainbuilding-induceddraftfan-stirrer-vibratingscreen-hotlifting-dryingcylinder-inclinedbelt-flatbelt-coarsepowderspiral-asphaltcirculatingpump;回收粉提升細粉2螺旋細粉1螺旋回收粉倉間螺旋1#低位螺旋（提粉）1#螺旋2#低位螺旋（提粉）2#（向回收粉倉回收。或：加濕器水泵排粉螺旋排灰倉間螺旋1#低位螺旋（排粉）1#螺旋2#低位螺旋（排粉）2#螺旋（向外排粉。recyclepowderlifting-finepowder2spiral-finepowder1spiral-recyclepowderstorehousespiral-1#loworderspiral(liftingpowder)-1#highorderspiral-2#loworderspiral(liftingpowder)-2#highorderspiral;(recyclefromtherecycledpowderstorehouse).or:humidifier-waterpump-dischargingpowderspiral-ashdischargestorehousespiral-1#loworderspiral(dischargingpowder)-1#highorderspiral;2#loworderspiral(dischargingpowder);2#highorderspiral;(dischargingpowderoutwardly).StartingOperationunderAutomaticPressthe“motorautomaticstartandstop”button,thenthesystementerstheautomaticmode,atthesametimethetitleofthebuttonturnsinto“motorautomaticstartandstop”.Undertheautomaticmode,clickthe“automaticstart”buttoninthemainoperationcolumn,sothattheequipmentwillstartandstopautomatically.Theoperationofautomaticstart:Whenthetitleonthebuttonindicates“automaticstart”,clickthe“automaticstart”buttonwithleftmousebutton,andthenthesystemwillstartthemotorsinorderasperthesettingandthetitleturnsinto“automaticstop”.Theoperationofautomaticstop:Whenthetitleonthebuttonindicates“automaticstop”,clickthe“automaticstop”buttonwithleftmousebutton,andthenthesystemwillstopthemotorsinorderasperthesettingandthetitleturnsinto“automaticstart”.Undertheautomaticstartmode,themotorsofsomeassociatedapparatusareinterlocked.Whentheformermotorstops,thenextmotorstopsrunningcorrespondingly.Forexample:Whenthedryingcylinderbreaksdown,thecorrespondinginclinedbelt,aggregatebeltandcolderfeederwillstop.OperationofDedustingReverseThededustingreverseblowsystemhasthreeworkingmodes:Automaticdedusting,timingdedustingandmanualdedusting.Inthepageof“simulationrun”,clickthe“reversecontrol”buttonwiththemouseandtherewillbeachildwindowofreversecontrolandwhenthecolorofmodebuttonturnsintogreenfromgray,themodeischosen.Whenthe“automaticdedusting”ischosen,thesystemwillstartthededustingreverseblowmotorautomaticallywhenthededustingdifferentialpressuredetectedreachesthesetpoint;whenthe“timingdedusting”ischosen,thereverseblowmotorrestartsthereverseblowaccordingtothegeneralswitch,operationanddelayingofthesetpointbythereverseblowdetectionmechanism;whenthe“manualdedusting”ischosen,thereverseblowdetectionmechanismwillstopafteritswitchestheoperationgenerallytillthedeductingworkingmodeischosenagain.元器件的；Nomatterthemanualorautomaticmode,closethechokevalvebeforestartingtheinduceddraftfan,ortheinduceddraftfanmaynotbestartednormallyorthecomponentsandpartsoftheinduceddraftfanmaybedamaged;Undertheautomaticmode,therelevancemechanismsfeaturetheinterlockingprotectionamongeachother;whilesuchprotectionfunctionunderthemanualmodemayberemovedthroughtheinterlockingreleasebutton.We mendthatthemotorshallbeinterlockedduringtheproductiontoensurethesafetyofequipment;注 配方管Formula配比的操OperationofClickthe“creat/editratio”buttonintheordersettinginterface,andthenthefollowingchildwindowwillpopEditOfMaterialNameOfCalculateRatioOfRatioOfAsphalt-SummationOfOilRatioAggregateAggregateAggregateAggregateAggregateAggregatePowderPowderNewDeleteSavetheratiowiththenameoftheratioasthemainkey,fillinthenameoftheratio,choosethecalculationmethod,settheratioofallkindsofspecificationsofmaterialaccordingtotheformulaofferedbythelabandclick“confirm”buttonandthenewformulaiscreated;choosethenameofformulathatweneedtolookforinthelistofratiointhesettingpage,click“rationew/query”buttonandalldataofsuchratioshowupandthequeryoperationiscompleted;iftherationeedstobedeleted,clickthe“deleteratio”buttonandthedeleteoperationoftheformulawillbecompleted;ifthecurrentformulaneedstobemodified,fixthecorrespondingdata,andthenclickthe“confirm”buttonwithoutchangingthenameofformulatosavetheformula.訂單的操OperationofFulfilltheoperationsoforderinthe“ordersetting”Neworder:Beforemakingtheneworder,editthedataoftheorder.Theordernumberwillcomeintobeingautomaticallyandyoucanchangemanually;theoutputoforderisthetythatneedstobeproducedfortheorder.Whentheoutputoforderiscompleted,thesystempromptsthe“orderiscompleted”butitwillnotstopproducing;thesingle-deckweightisthesetoutputforeachpot;thenameofratiocanbechosenintheratiolistontheleft.Aftereditingtheseparameters,clickthe“neworder”andtheorderwillbestoredinthecomputerandwillbeshownintheorderlist.Deleteorder:Ifyouneedtodeletesomeorder,choosethatorderintheorderlistfirstandthenclickthe“deleteOrderdownload:Aftereditingtheorder,youhavetodownloadtheordertoPLCcontrollersothatthesystemwillproduceaccordingtotheorder.First,choosetheordertobedownloadedintheorderlist,clickthe“orderdownload”buttonandwaitforabout5secondsandthesystemwillcompletetheorderdownloading.Theoperationsoforderandratioareconductedbytwocomputerssynchronously,thatis,theoperationofratioororderinonecomputerwillbeconductedintheothercomputersynchronously.Therefore,thedataofratioandorderinthetwocomputerswillremainthesame.meteringmeteringvalvedirectlywhilethesystemisThedownloadofordercannotbefulfilledincasethesystemistyissmallerthantheprecisionmeteringscale,opentheIncasethattheaggregateThemateriallistshallsatisfy:開始給StartFeedingStartandItcanbeoperatedinthesimulationoperationinterfaceorthepowercontrolinterface.Theoperationofcoldmaterialincludesoveralladjustmentandsub-adjustment.Clicktheoveralladjustment“ON”andallfeedingmachinesstartrunningasperthesetfrequency.Clicktheoveralladjustment“OFF”buttonandallfeedingmachinesstoprunning.Therearesub-adjustment“ON”and“OFF”buttonsinthepowercontrolinterfaceofeachfeedingmachinethatcontrolthestartandstopofasinglefeedingmachine.Afterstartingthemotor,itturnsintogreenfromred;anditturnsintoredwhenitstopsrunning.FeedSpeedTherearetwotypesoffeedspeedadjustmentforCMA(coldmixasphalt):overalladjustmentandsub-adjustment.Clicktheoveralladjustmentbutton“+”,andalltheCMAmotorswillbeaccelerated;click“-”,theirspeedwillslowdown.ClickSub-adjustmentButton“+”,andthecorrespondingmotorswillspeedup;click“-”,therelatingoneswillslowdown.Theoverallandsub-adjustmentbuttonsareforsmallrangeofadjustment.Doubleclickcertainpercentageofthetwobuttons,theoperationspeedwillberesetdirectlyandthiskindofadjustmentareforlargerangeofadjustmentforfeedspeed.冷料倉壁器的操When1#and2#aremonitoredtostoptofeed,clickthevibratorcontrolbuttonstostartthevibrator.Incaseofweldingcrackbecauseoflong-timevibration,thevibratorwillstopoperationautomaticallyafter3seconds.稱量操Weighingoperationincludesweighingmodesshiftsandstartingandstopoperation.Intheautomaticmode,thesystemwillweigh,mixandfeedautomaticallyinaccordancewiththedesignedformula.Inthemanualweighingmode,weighing,mixingandfeedingrequiremanualcontrol.Thestartingandstopcontrolwilltakeeffectonlyunderautomaticmode.自動稱量模式，“自動稱量”按鈕的標題將變成“手動稱量”；接著單擊“稱量開始”按鈕，并確認，系統(tǒng)將andmakeconfirmation,nowthesystementersintoautomaticmode,thenthetitleofButton“automaticweighing”ischangedinto“manualweighing”.Thenclick“start”Buttonandconfirm,andthesystemwillstarttodistributeasphaltsautomaticallyinaccordancewiththedesignedformula.Tostopweighing:whenthetitleofbuttonshowsas“stopweighing”,leftclickButton“stop”andconfirmtochangeButton"stop”into“start”andatthesametimechangethebuttonfromlightgrayintored,thenthesystemwillautomaticallystoptomeasurethematerialafterthecompletionofcyclemeasurement.定”三個按鈕供突況下使用。Duringtheweighingprocess,clickButton“manualweighing”,thesystemwillimmediayfinishautomaticweighingandbetransferredintomanualmodeinwhichcaseallthesilodoors,butterflyvalves,three-wayvalves,scalesdoorsandmixingdoorscanonlybeopenedmanually.Button“weighinglock”,Button"scalesdoorlock",Button"mixerdoorlock”havebeensettobeavailableforemergencycircumstances.Weighinglock:whentheoperationisperformed,aggregatesilodoors,powderandtransitionalweighingbutterflyvalve,asphaltthree-wayvalvewillbelockedimmediayandcannotbeopenedbothmanuallyandautomatically.Thisstatewillremainuntilunlocked.Scalesdoorlock:whentheoperationisperformed,aggregateweighingdoors,powdermaterialdoors,asphaltdoorswillbelockedimmediayandcannotbeopenedbothmanuallyandautomatically.Thisstatewillremainuntilunlocked.Mixerdoorlock:whentheoperationisperformed,themixerdoorswillbelockedimmediayandcannotbeopenedbothmanuallyandautomatically.Thisstatewillremainuntilunlocked.AutomatedproductionwillbeprocessedasfollowingsequencesinStarttoDischargeFeedMeasurementCompletionMixingTimeLimit,Cartsare

MeasuringCartsGoingArrivingandCartsGoing參數(shù)設Parameter生產參ProductionClickButton“ParameterSettings”-“ProductionParameter”inthesimulationrunscreen,andthesub-windowsetproductionparameterisopenedshownasthefollowingProductionParameter請輸入InputIngredientsSequenceAggregatePowderAddingAsphaltAddingMixingZeroScopeofZeroScopeofZeroScopeofChooseaFixedAmountofIngredientsSequenceSettings:youcansettheorderofaggregateingredients,afterwhichthesystemwillstarttodistributeasphaltsautomaticallyinaccordancewiththedesignedsequence.ThesequenceisstillvalidthenextPowderandAsphaltAddingDelay:referstothetimewhenpowderandasphaltareputintomixingpotafteraggregatesareputintoit.MixingTime:referstothetimeforvariousmaterialsinthemixingneededtobemixedasfinishedmaterials,countingfromthefirstinputofmaterialtofinishedmaterial.ZeroScopeofAggregate,PowderandAsphalt:thisisthecriticalvaluethatisconsideredasnomaterialsintheweighingbucket.Beforeweighing,whenthevalueoftheweighingbucketislargerthanthecriticalone,thesystemwillnotbeabletostartupdistributingingredients.70%，待骨料稱量AsphaltSecond-TimeMeasurement:whenchoosetomeasureasphaltsecondtime,eachbatchofasphaltwillbemeasuredtwice.Thefirstmeasurementcounts70%ofthesetvalueandafterthecompletionofaggregateweighing,countstheamountofasphaltneededandmeasurestheleftasphaltaccordingtothecalculatedvalues.Ifnottomeasuretwice,asphaltwillbecalculatedonlyonceaccordingtothesetvalue.VibratorBraking:whenyouchoosethisstep,thevibratorwillbrakereverselywhenitisshutdown.Ifnottochoosethisstep,thevibratorwilllybestoppedwhenitisshutdown.FixedAmountofSuspension:whenyouchoosethisitem,thesystemwillnottrackthepresentamountofsuspensionautomaticallyandwillcountinaccordancewithafixedamountofsuspension.Ifnottochoosethisitem,thesystemwillevaluateitsamountautomatically.懸浮量設AmountofSuspensionClickButton“ParameterSettings”-“AmountofSuspensionSettings”inthesimulationrunscreen,shownasthefollowingpicture:AmountofSuspension請輸入InputAmountofMedianComparisonLowComparisonSuspensionofFullSuspensionofFullSuspensionofHalfSuspensionofShortageAggregateAggregateAggregateAggregateAggregateAggregatePowderPowderTheAmountofSuspensionreferstothepartofmaterialsthatareintheairafterpouredfromfeedingandwillcontinuefallingtotheweighingbucket.SuspensionistoestimatetheweightofthosematerialsthatarestillintheThesystemwillautomaticallychooseanamountofsuspensionaccordingtothematerialsfloutingspeed.ButtonG,Z,D,Kareusedtosetweighingspeed.Accordingtothewarehousecapacity,clickthecorrespondingbuttons,andthesystemwillautomaticallyopenthedoorsanddistributematerialsandtestandcalculatetherateandamountofsuspension.風門校ThrottleClickButton“ParameterSettings”-“Throttlecalibration”inthesimulationrunscreen,andthethrottlecalibrationwindowisopenedshownasthefollowingpicture:ThrottleFullCloseofFullOpenofCalibration0—100。Whencalibrating,closethethrottle.Ifthethrottleisactuallyfullclosed,clickLabel“FullCloseofThrottle”andthenButton“Yes”,andthenopenthethrottletoactuallyfullopen,clickLabel“FullOpenofThrottle”andthenButton“Yes”,atlastclickButton“CalibrationCompletion”.Thesystemwillautomaticallyfinishcalibrationanditsdisyrangeisfrom0to100.生產資料的查詢及打ProductionInquiriesand1）Click“DataManagement”-“History”inthesimulationruninterface,asshownbelow:XAP160Asphalt nt-StimulationOrderRunningCartsHorizontalHistoryDataOrderProduction1WeightofAggregateNo.2WeightofAggregateNo.3WeightofAggregateNo.4WeightofAggregateNo.5WeightofAggregateNo.6WeightofAggregateNo.1WeightofPowderNo.2WeightofPowderNo.1誤差AggregateNo.1Error2誤差AggregateNo.2Error013-5-9下午04:03:5PM.May9,PrintOrderRatioProductionChoosePrintSettingsasshownPrintChoosetoPrintDailyReportReportTheinterfacecanachievereal-timeprint,dailyreportprint,reportprintandannualvolumeprint.Basedonprompt,inputinquirymethodandtime,andtheresultwillcomeout.IntheHistoryinterface,choose“OrderPrint”shownasfollowingOrderChooseOrderPrintDailyProductionPeriodProductionAnnualProductionIntheorderNo.listbelow,choosetheorderinquiredanditsproductiontime,andthesystemwilloutputreportsampleshownasfollowingpicture:OrderProductionAggregateAggregateAggregateAggregateAggregateAggregatePowderPowderWeightofSingle3）IntheHistoryinterface,choose“ProductionPrint”shownasfollowingMixingProductionPrintDailyProductionPeriodProductionAnnualProductionSelectnameinthedrop-downlistandtime,thenthesystemwilloutputreportsampleasProductionAggregateAggregateAggregateAggregateAggregateAggregatePowderPowderWeightofSingle成品料小車的操OperationofFinishedMaterial手動運ManualClickButton“HorizontalCart”inthesimulationruninterface,entertheinterfaceof“Horiz