供應(yīng)商質(zhì)量體系審核檢查表

供應(yīng)商質(zhì)量體系審核檢查表checklist-supplieraudit,,,,,,,,,,

文件號:,,,,,,,,,,

供應(yīng)商名稱/suppliername,,,,,產(chǎn)品型號/partno.,,,審核日期/auditdate,,

1、平面布置圖和過程流程圖/PlantLayoutandProcessFlowDiagram,,,,,,,,,,

NO.,文件要求/documentquestions,,,,,,評價evaluate,記錄/comments,,

1.1,是否有最新版平面布置圖？,,,,,,,,,

,isthereadatedcopyofthecurrentfloorplanreadilyavailable?,,,,,,,,,

1.2,平面布置圖上是否有所有裝配、生產(chǎn)和檢測崗位、原材料、半成品、成品的區(qū)域劃分？,,,,,,,,,

,"doesthefloorplanidentifythefollowing:allrequiredassembly,processandinspectionstations?locationsforallrawmaterial,workinprocess(WIP)andfinishedproduct?",,,,,,,,,

1.3,流程圖是否是最新版本的并標(biāo)注有日期？,,,,,,,,,

,areprocessflowchartsdatedandcurrent?,,,,,,,,,

,操作要求/implementation/processquestions,,,,,,,,,

1.4,生產(chǎn)過程中，材料和產(chǎn)品流動是否與過程流程圖一致？,,,,,,,,,

,doestheactualmaterialandproductionflowfollowtheprocessflowchart?,,,,,,,,,

2、設(shè)計和過程FMEA/designandprocessFMEA,,,,,,,,,,

NO.,文件要求/documentquestions,,,,,,評價evaluate,記錄/comments,,

DFMEA（含有設(shè)計職責(zé)）/DFMEA(ifsupplierisdesignresponsible),,,,,,,,,,

2.1,DFMEA的零件編號、修訂版本、原始日期和審定日期是否正確？,,,,,,,,,

,"doestheDFMEAhavethecorrectPart#,RevisionLevel,Orig.DateandRev.Date?",,,,,,,,,

2.2,DFMEA是否包括了顧客的所有性能要求、外觀標(biāo)準(zhǔn)、特殊特性和安全要求？,,,,,,,,,

,"doestheDFMEAincludeallfunctionalspecifications,appearancespecifications,SCsandSafetyRequirementsasdefinedbycustomerdrawings?",,,,,,,,,

2.3,是否對每個失效模式的RPN都進(jìn)行了計算，并對RPN值高的采取了建議措施？,,,,,,,,,

,arethereRPNcalculationsforeachfailuremodeandrecommendedactionsforhighRPNs?,,,,,,,,,

,PFMEA,,,,,,,,,

2.4,PFMEA是否按圖紙的規(guī)定包括了所有顧客和內(nèi)部要求的特殊特性和安全要求？,,,,,,,,,

,doesthePFMEAincludeallcustomerandinteralScsandSafetyRequirementsasdefinedbycustomerdrawingsandinteralrequirements?,,,,,,,,,

2.5,是否對每個失效模式的RPN都進(jìn)行了計算，并對RPN值高的采取了建議措施？,,,,,,,,,

,arethereRPNcalculationsforeachfailuremodeandrecommendedactionsforhighRPNs?,,,,,,,,,

2.6,PFMEA是否與流程圖一致？,,,,,,,,,

,DoesthePFMEAfollowtheprocessflow?,,,,,,,,,

3、控制計劃/ControlPlan,,,,,,,,,,

NO.,文件要求/documentquestions,,,,,,評價evaluate,記錄/comments,,

3.1,控制計劃是否有正確的產(chǎn)品編號、修訂號、原始日期和修訂日期？,,,,,,,,,

,"DoestheControlPlanhavethecorrectPart#,RevisionLevel,Orig.DateandRev.Date?",,,,,,,,,

3.2,控制計劃是否是否與流程圖一致？,,,,,,,,,

,Doesthecontrolplanfollowtheprocessflowchart?,,,,,,,,,

3.3,控制計劃內(nèi)是否包括了：進(jìn)料檢驗、過程檢驗和控制、出廠檢驗以及返工/返修要求？,,,,,,,,,

,"DoestheControlPlanincludethefollowing:IncomingInspection,In-processInspection&Controls,Finalinspectionandrework/repairRequirements?",,,,,,,,,

3.4,控制計劃是否按顧客圖紙的要求包括了所有顧客的特殊特性和產(chǎn)品安全要求？,,,,,,,,,

,DoestheControlPlanincludeallthecustomerSCsandSafetyRequirementsasdefinedbycustomerdrawings?,,,,,,,,,

3.5,PFMEA中視別的潛在失效模式是否通過控制計劃進(jìn)行得到控制？,,,,,,,,,

,"Areappropriatepotentialfailuremodes,asidentifiedinthePFMEA,addressedthroughthecontrolplan?",,,,,,,,,

3.6,控制計劃中是否包括了檢驗和試驗的要求？（包括數(shù)量、頻次、以及規(guī)范要求）,,,,,,,,,

,"DoesControlPlanincludebothgageandtestrequirements?

(includingquantity,frequency,andrequiredspecifications?)",,,,,,,,,

3.7,所有控制計劃中要求的控制（包括SPC）是否在生產(chǎn)過程中得到實施？,,,,,,,,,

,"Areallcontrols(includingSPC),identifiedontheControlPlan,beingusedintheproductionprocess?",,,,,,,,,

3.8,所有控制是否得到定期驗證以確保達(dá)到預(yù)期的結(jié)果？,,,,,,,,,

,Areallcontrolsverifiedonaperiodicbasistoensuredesiredresults?,,,,,,,,,

4、檢驗和試驗/InspectionandTesting,,,,,,,,,,

NO.,文件要求/documentquestions,,,,,,評價evaluate,記錄/comments,,

4.1,接受準(zhǔn)則不是零缺陷的計數(shù)數(shù)據(jù)，供方是否將接受準(zhǔn)則形成文件并由顧客批準(zhǔn)？,,,,,,,,,

,"forattributedatawithacceptancecriteriaotherthanzerodefects,doesthesupplierdocumentacceptancecriteriaandhavecustomerapproval?",,,,,,,,,

4.2,是否只有被檢查和驗證過的產(chǎn)品才能夠被投入生產(chǎn)？,,,,,,,,,

,"howdoesthesupplierassurethatincomingproducthasbeeninspectedorotherwiseverifiedtomeetrequirements,priortoreleaseforproduction?",,,,,,,,,

4.3,沒有驗證而用于生產(chǎn)的的原材料是否被明確標(biāo)識并作好記錄？,,,,,,,,,

,ispositiveidentificationprovidedandrecordedformaterialusedinproductionbutnotverified?,,,,,,,,,

4.4,檢驗指導(dǎo)書中是否包括抽樣計劃、檢驗頻次以及檢測內(nèi)容和規(guī)范要求（包括進(jìn)料、過程、最終）,,,,,,,,,

,"doestheinspectioninstructionsincludesamlingquantity,frequency,inspectionitemsandrequiredspecifications(incoming\process\out-going).",,,,,,,,,

4.5,來料接受計劃必須包括以下一種或多種方法：1、進(jìn)行統(tǒng)計數(shù)據(jù)接收與評價；2、進(jìn)貨檢驗和/或試驗（根據(jù)性能的抽樣）；3、當(dāng)有可接收質(zhì)量性能的記錄時，由第二方或第三方評審或?qū)徍恕?,,,,,,,,

,theacceptanceplanmustincludeoneormoreofthefollowing:1、receiptandevaluationofstatisticaldata;2、receivinginspectionand/ortesting(samplingbasedonperformance);3、2ndor3rdpartyassessmentsorauditsofcoupledwithrecordsofacceptablequalityperformance;4、partevaluationbyaccreditedlaboratory.,,,,,,,,,

4.6,在所有要求的檢驗和試驗完成或必要的報告收到和驗證前，不得將產(chǎn)品放行，除非有可靠追回程序時才可放行？,,,,,,,,,

,"doesthesupplierholdproductuntiltherequiredinspectionsandtestshavebeencompletedornecessaryreportshavebeenreceivedandverified,exceptforreleaseunderpositiverecall?",,,,,,,,,

4.7,供方是否只在文件或控制計劃中所有要求的各項活動已圓滿完成后，產(chǎn)品才發(fā)出？,,,,,,,,,

,doesthesupplierassurethatnoproductisdispatcheduntilallactivitiesspecifiedinthedocumentand/orcontrolplanhavebeensatisfactorilycompleted?,,,,,,,,,

4.8,在控制計劃和/或文件化程序中是否具體規(guī)定了標(biāo)識（如：蓋章、標(biāo)簽、貯存位置等）？,,,,,,,,,

,"istheidentificationspecifiedinthecontrolplanand/ordocumentedprocedures(e.g.stampmarks,tags,storagelocation.)",,,,,,,,,

4.9,在生產(chǎn)過程中是否提供文件表明：只有通過了檢驗和/或試驗的材料才能提供給顧客？,,,,,,,,,

,arethereprovisionsintheprocessthatonlymaterialthathaspassedtheinspectionsand/ortestcanbeprovidedtothecustomer?,,,,,,,,,

4.10,是否在整個生產(chǎn)過程中都保持了產(chǎn)品適當(dāng)?shù)臋z驗和/或試驗狀態(tài)的標(biāo)識？,,,,,,,,,

,isinspectionand/orteststatussuitablyidentifiedthroughouttheproductionprocess?,,,,,,,,,

4.11,是否按文件和/或控制計劃的要求對產(chǎn)品進(jìn)行檢驗/試驗？,,,,,,,,,

,isproductinspected/testedasrequiredbydocumentedproceduresand/orthecontrolplan?,,,,,,,,,

4.12,最終檢驗和試驗是否根據(jù)文件和/或控制計劃的要求進(jìn)行？,,,,,,,,,

,isfinalinspectionandtestingconductedinaccordancewithdocumentedproceduresand/orthecontrolplan?,,,,,,,,,

4.13,對返工和返修品是否重新進(jìn)行了檢查？,,,,,,,,,

,istheproceduretore-qualifyallreworked/repairedmaterialbeingfollowed?,,,,,,,,,

4.14,是否進(jìn)行了作業(yè)準(zhǔn)備驗證，使用的是哪一種（末件比較/首件檢查）？,,,,,,,,,

,arejobsetupsverifiedwheneverasetupisperformed?Whichisused（Last-offpartcomparisonorfirstpartcheck）?,,,,,,,,,

4.15,供方是否保存了所有檢驗和試驗的記錄？,,,,,,,,,

,doesthesuppliermaintainadequaterecordsofallinspectionsandtests?,,,,,,,,,

4.16,檢驗和試驗記錄是否清楚的表明產(chǎn)品是否已通過了檢驗和/或試驗？,,,,,,,,,

,doinspectionandtestrecordsclearlyshowwhethertheproducthaspassedorfailedtheinspectionand/ortest?,,,,,,,,,

4.17,記錄是否標(biāo)明負(fù)責(zé)合格產(chǎn)品放行的授權(quán)檢驗者？,,,,,,,,,

,dotherecordsidentifytheinspectionauthorityresponsibleforthereleaseoftheproduct?,,,,,,,,,

4.18,必須按要求的頻次對所有產(chǎn)品進(jìn)行全忙于檢驗和功能驗證（按顧客的工程材料及性能標(biāo)準(zhǔn)），其結(jié)果必須可供顧客評審。,,,,,,,,,

,"Alayoutinspectionandafunctionalverification(toapplicablecustomerengineeringmateralandperformancestandards)shallbeperformedforallproductsataestablishedfrequency,resultsshallbeavailableforcustomerreview.",,,,,,,,,

5、產(chǎn)品規(guī)范與圖紙/ProductSpecifications&Drawings,,,,,,,,,,

NO.,文件要求/documentquestions,,,,,,評價evaluate,記錄/comments,,

5.1,是否有顧客規(guī)范的最新修訂版？,,,,,,,,,

,Isthecurrentrevisionofthecustomerspecification(s)onhand?,,,,,,,,,

5.2,產(chǎn)品規(guī)范是否正確地反映在供應(yīng)商的圖紙和相關(guān)文件上（如：控制計劃、操作指導(dǎo)書、檢驗指導(dǎo)書）？,,,,,,,,,

,"Arespecificationsreflectedonsupplierdrawingsandrelevantdocumentscorrectly(eg:controlplan,inspectioninstruction,operationinstruction)?",,,,,,,,,

5.3,供方是否保存了工程更改在生產(chǎn)中實施日期的記錄？,,,,,,,,,

,doesthesuppliermaintainarecordofthedateonwhicheachchangeisimplementedinproduction.,,,,,,,,,

5.4,對新/舊規(guī)范生產(chǎn)的產(chǎn)品如何控制？,,,,,,,,,

,howtocontroltheproductsbetweenthenew/oldspecifications.,,,,,,,,,

,操作要求/implementation/processquestions——無/none,,,,,,,,,

6、過程監(jiān)控與操作指導(dǎo)書/ProcessMonitoring&OperatorInstructions,,,,,,,,,,

NO.,文件要求/documentquestions,,,,,,評價evaluate,記錄/comments,,

6.1,每一個生產(chǎn)崗位是否有有效的工作空間和足夠的照明，以達(dá)到有效的工作環(huán)境？,,,,,,,,,

,doeseachworkstationprovideadequatelightingandsufficientspacetopromoteeffectiveworkingconditions?,,,,,,,,,

6.2,是否有一個用以查證操作工已進(jìn)行了可視樣品、量具和操作指導(dǎo)書等的培訓(xùn)的系統(tǒng)？,,,,,,,,,

,"Isasysteminplacetoverifyoperatortrainingongages,visualaids,andoperatorinstructions?",,,,,,,,,

6.3,新進(jìn)員工（包括轉(zhuǎn)崗員工）是否進(jìn)行培訓(xùn)，有無記錄。,,,,,,,,,

,doestheorganizationprovideon-the-jobtrainingforpersonnelinanynewormodifiedjobaffectingproductquality.Arerecordsoftrainingmaintained?,,,,,,,,,

6.4,操作指導(dǎo)書、結(jié)構(gòu)圖、檢驗指導(dǎo)書是否受控并且能追趕溯到生產(chǎn)零件的級別？,,,,,,,,,

,"OperatorInstructions,Set-upSheetsandInspectioninstructionsarecontrolledandtraceabletothelevelpartsbeingproduced",,,,,,,,,

6.5,操作和過程監(jiān)控指導(dǎo)書是否滿足QS4.9.1,,,,,,,,,

,OperatorandprocessmonitoringinstructionscomplywithQS4.9.1,,,,,,,,,

6.6,過程控制中是否使用了統(tǒng)計技術(shù)（控制圖）？,,,,,,,,,

,arethestatisticaltechniquesusedintheprocesscontrolling(eg.Controlchart)?,,,,,,,,,

6.7,所有超出控制和不良趨勢是否都被備注和采取糾正措施？,,,,,,,,,

,Aretrendsandoutofcontrolsituationsbeingnotedandcorrected?,,,,,,,,,

6.8,是否按規(guī)定的方法確保所有現(xiàn)場的工程文件都為正確的修訂版本（規(guī)范、PFMEA、控制計劃、結(jié)構(gòu)圖、操作指導(dǎo)書、可視輔具）？,,,,,,,,,

,"Isthesystembeingfollowedtoensurethecorrectrevisionlevelisinplaceforallengineeringdocuments?(Specifications,PFMEA,ControlPlans,SetupSheets,OperatorInstructions,VisualAids)",,,,,,,,,

6.9,試生產(chǎn)的資料是否被收集和保存？,,,,,,,,,

,Haspilotbuilddatabeencollectedandstored?,,,,,,,,,

6.10,是否有文件化程序規(guī)定對返工/返修的材料進(jìn)行重新檢查？,,,,,,,,,

,Isthereaproceduretore-qualifyallreworked/repairedmaterial?,,,,,,,,,

6.11,是否有一個書面的詳細(xì)的批次管理系統(tǒng)存在，管理系統(tǒng)涉及原材料從進(jìn)料到發(fā)運包括離線、返工/返修的操作。,,,,,,,,,

,"Awrittendetailedlottracebilitysystemexiststhroughallstagesofmaterialflowfromincomingtoshipping,includingoff-lineandrework/repairoperations.",,,,,,,,,

6.12,是否在生產(chǎn)、交付的所有階段都有保持了產(chǎn)品的標(biāo)識？,,,,,,,,,

,"aretheidentificationsmaintainedduringallstagesofproduction,delivery?",,,,,,,,,

6.13,在每個工作崗位，操作工是否能很容易地得到可視輔具（包括合適的臨界樣品）和操作指導(dǎo)書，并按其進(jìn)行操作？,,,,,,,,,

,Arevisualaids(includingappropriateboundarysamples)andoperatorinstructionsreadilyaccessiblebytheoperatorsateachstationandbeingfollowed?,,,,,,,,,

6.14,在生產(chǎn)線上是否都可得到好的樣品/不良樣品？它們是否都有狀態(tài)標(biāo)識？,,,,,,,,,

,"Areall""MasterGood/MasterBad""samplesavailableonline?Aretheysigned?",,,,,,,,,

6.15,操作指導(dǎo)書是否清晰、易讀、能看得見的？,,,,,,,,,

,Theinstructionsarelegibleandvisibletotheoperator.,,,,,,,,,

6.16,現(xiàn)場是否有返工和返修指導(dǎo)書并按其實施？,,,,,,,,,

,Arereworkandrepairproceduresinplaceandbeingfollowed?,,,,,,,,,

6.17,在生產(chǎn)現(xiàn)場是否劃分出合格品、不合格品、待檢品的區(qū)域，并加以標(biāo)識。,,,,,,,,,

,"isthereanidentifiedareaforconforming\nonconforming\awaitinginspectingmaterial/product,segregatedfromthemanufacturingarea?",,,,,,,,,

6.18,類似產(chǎn)品是否針對防止混入采取措施。,,,,,,,,,

,isthereactiontopreventthesimilarproductsfrommixing.,,,,,,,,,

6.19,檢測點的設(shè)置是否能有效地阻止不合格品的發(fā)運？,,,,,,,,,

,areinspectionpointlocationseffectiveinpreventingshipmentofnonconformingproducts?,,,,,,,,,

6.20,批次可追溯性管理已被證明在使用并有效。,,,,,,,,,

,Thelottraceabilityisdemonstratedtobeinplaceandeffective.,,,,,,,,,

6.21,零件標(biāo)識是否存在，并至少包括供應(yīng)商編號，產(chǎn)品編號和生產(chǎn)日期。,,,,,,,,,

,"PartidentificationisbasedonPS-4480with,ataminumum,includesSupplierCode,p/nandrundate.",,,,,,,,,

6.22,批次數(shù)量大小不超過8小時或一天的生產(chǎn)產(chǎn)量中的較小者,,,,,,,,,

,"Lotsizeisdesignatedasnottoexceed8hoursor1day'sproduction,whicheverissmaller.",,,,,,,,,

6.23,在工作現(xiàn)場，可追溯性標(biāo)識是否得到維持并進(jìn)行記錄？,,,,,,,,,

,aretheidentificationoftraceabilitymaitainedandrecordedonthesite?,,,,,,,,,

7、Handlingandstorage,,,,,,,,,,

NO.,文件要求/documentquestions,,,,,,評價evaluate,記錄/comments,,

7.1,材料包括精密的零部件的搬運和貯存要求是否被評審？,,,,,,,,,

,"Havethehandlingandstoragerequirementsofmaterial,includingdelicatecomponents,beenreviewed?",,,,,,,,,

7.2,當(dāng)零件或材料有特殊的搬運要求時，程序或作業(yè)指導(dǎo)書中是否清楚地說明了搬運的方法？,,,,,,,,,

,"Whenspecialhandlingofpartsormaterialisrequired,theproceduresorworkinstructionsclearlyindicatethehandlingmethod.",,,,,,,,,

7.3,供方是否使用合適的貯存場地以防止產(chǎn)品損壞或變質(zhì)？,,,,,,,,,

,arestorageareasappropriateforpreventingdamageordeteriorationoftheproduct?,,,,,,,,,

7.4,供方是否以適宜的時間間隔檢查庫存品狀況，以便及時發(fā)現(xiàn)變質(zhì)情況？,,,,,,,,,

,istheconditionofproductinstockassessedatappropriateintervalstodetectdeterioration?,,,,,,,,,

,操作要求/implementation/processquestions,,,,,,,,,

7.5,材料的貯存是否充分地避免了環(huán)境的影響？,,,,,,,,,

,Isthestorageofmaterialadequatetoprotectitfromenvironmentalfactors?,,,,,,,,,

7.6,零部件的貯存地點是否得到管理和監(jiān)控？,,,,,,,,,

,Isthestoragelocationforcomponentsorganized&monitored?,,,,,,,,,

7.7,是否建立了一些控制方法以消除產(chǎn)品被污染或相似的產(chǎn)品被混合？,,,,,,,,,

,Havecontrolsbeenestablishedtoeliminatethepotentialforanoperationtocontaminateormixsimilarproducts?,,,,,,,,,

8、包裝與發(fā)運規(guī)范/PartsPackaging/ShippingSpecifications,,,,,,,,,,

NO.,文件要求/documentquestions,,,,,,評價evaluate,記錄/comments,,

8.1,下列文件是否存在？,,,,,,,,,

,Thefollowingdocumentationexistsandisincludedintheplan:,,,,,,,,,

,Packagingrequirements/instructions/包裝指導(dǎo)書,,,,,,,,,

,Labelingrequirements/instructions/標(biāo)簽指導(dǎo)書,,,,,,,,,

,Shippingrequirements/instructions/發(fā)運指導(dǎo)書,,,,,,,,,

8.2,包裝是否按顧客要求已進(jìn)行了測試，包括按實際或模擬路線和條件發(fā)運后的包裝進(jìn)行測試？,,,,,,,,,

,Evidenceexiststhatthepackaginghasbeentested(asrequiredbytheusingplant)includingtestpacksshippedoveractualorsimulatedshippingrouteandconditions,,,,,,,,,

8.3,在最終檢驗和試驗后，供方是否采取保護(hù)產(chǎn)品質(zhì)量的措施，合同要求時，這種保護(hù)應(yīng)延續(xù)到交付的目的地？,,,,,,,,,

,"doesthesupplierarrangefortheprotectionofthequalityofproductafterfinalinspectionandtest,andwhencontractuallyspecifieddoesitextendtoincludedeliverytodestination?",,,,,,,,,

8.4,供方是否建立支持百分之百按期裝運的系統(tǒng)以滿足顧客生產(chǎn)的要求？,,,,,,,,,

,hasthesupplierestablishedasystemtosupport100%on-timeshipmentstomeetcustomerproductionrequirements?,,,,,,,,,

8.5,如果未能保持百分之百按期裝運，供方是否實施糾正措施以改進(jìn)交付能力并與顧客就交付問題進(jìn)行信息溝通？,,,,,,,,,

,"ifthesupplier’sdeliveryperformqnceisnot100%toschedule,isthereevidenceofimplementedcorrectiveactions,andofcommunicatinregardingdeliveryprobleminformationtothecustomer?",,,,,,,,,

8.6,是否有含有第二條路線以及承運商的應(yīng)急計劃。,,,,,,,,,

,"Acontingencyplanexistswhichincludessecondaryroutesandcarriers,aswellas,logisticsforexpitedshipments",,,,,,,,,

,操作要求/implementation/processquestions,,,,,,,,,

8.7,包裝和標(biāo)簽是否符合顧客的最新要求？,,,,,,,,,

,Packagingandlabelingconformstothelatestcustomerstandard,,,,,,,,,

8.8,檢查包裝損壞或被污染的檢查計劃,,,,,,,,,

,Inspectionplanwhichidentifiesdamagedorcontaminatedcontainersforremovalfromservice,,,,,,,,,

8.9,所有運輸容器、方法和標(biāo)準(zhǔn)包裝已經(jīng)過顧客材料部門主管的批準(zhǔn)。,,,,,,,,,

,"Allshippingcontainers,methodsandstandardpackshavebeenapprovedbytheusingplant'sMaterialsMgr.",,,,,,,,,

8.10,發(fā)運必須遵守先進(jìn)先出的庫存管理系統(tǒng)。,,,,,,,,,

,ShipmentsmustconformtoFIFOinventorycontrolsystem,,,,,,,,,

9、異常處理,,,,,,,,,,

NO.,文件要求/documentquestions,,,,,,評價evaluate,記錄/comments,,

9.1,如果發(fā)生顧客抱怨，是否有一個保護(hù)顧客利益的程序文件？,,,,,,,,,

,Arethereproceduresinplacetoprotectcustomerintheeventof'CustomerComplaint'?,,,,,,,,,

9.2,那些文件是否能確保完全隔離所有可疑品：包括顧客處的、公司內(nèi)的、在運輸途中的或在倉庫中的？,,,,,,,,,

,"Dotheseproceduresensurecompleteisolationofsuspectmaterial,atbothcustomerandsupplierlocations?Attransportationandstoragelocations?",,,,,,,,,

9.3,問題的解決辦法是否采用8D或其它方法（如：顧客的要求方法、7-步法、5-步法）,,,,,,,,,

,"Doestheproblemsolvingsystemincorporatethe8-D,orlikeprocesses(I.E.Customerspecificmethods;7-Step,5Phase,etc.)?",,,,,,,,,

9.4,是否建立并實施了關(guān)于不合格/可疑的材料/產(chǎn)品的標(biāo)識、記錄、評價、隔離和處置的程序文件？,,,,,,,,,

,"areproceduresestablishedandimplementedtoaddressnonconforming/suspectmaterialorproductregarding:identification,documentation,evaluation,segregation(whenpractical),disposition?",,,,,,,,,

9.5,是否對所有不合格的、可疑的材料或產(chǎn)品和隔離區(qū)提供可視標(biāo)識？,,,,,,,,,

,isvisualidentificationofanynonconformingmaterialorproductandquarantineareasevident?,,,,,,,,,

9.6,是否清楚地定義出評審和處置不合格/可疑產(chǎn)品的職責(zé)與權(quán)限？,,,,,,,,,

,aretherecleardefinitionsforresponsibilitiesforreviewanddispositionofnonconformingandsuspectproduct?,,,,,,,,,

9.7,是否對不合格品進(jìn)行量化和分析，建立優(yōu)先減少計劃并跟蹤計劃的實施進(jìn)展情況？,,,,,,,,,

,isnonconformingproductquantifiedandanalyzedandisaprioritizedreductionplaninplace?,,,,,,,,,

9.8,是否所有不合格都被記錄并進(jìn)行收集和缺陷分析？,,,,,,,,,

,"areallnonconformancesproductsrecorded,collectedanddefectanalyzed?",,,,,,,,,

9.9,在工作場所是否易于得到返工指導(dǎo)書，并為相關(guān)人員所使用？,,,,,,,,,

,aretherepair/reworkinstructionsaccessibleandutilizedbytheappropriatepersonnel?,,,,,,,,,

9.10,是否記錄了讓步接受和返修產(chǎn)品的實際狀況？,,,,,,,,,

,areacceptednonconformitiesandrepairsdocumentedtorecordtheactualconditionoftheproduct?,,,,,,,,,

9.11,供方是否確保在收到顧客授權(quán)之后才發(fā)運不合格的材料？,,,,,,,,,

,doesthesupplierensurethatcustomerauthorizationisreceivedpriortoshippingnonconformingmaterial?,,,,,,,,,

9.12,發(fā)運的經(jīng)授權(quán)的不合格材料是否在每個包裝箱上都有適當(dāng)?shù)挠涗洠?,,,,,,,,

,ismaterialshippedonanauthorizationproperlyidentifiedoneachshippingcontainer?,,,,,,,,,

9.13,是否有對質(zhì)量成本控制的相關(guān)文件規(guī)定：,,,,,,,,,

,isthecontrolledcostofqualutyspecifiedinrelateddocuments?,,,,,,,,,

9.14,是否依據(jù)文件的規(guī)定實施了相應(yīng)的質(zhì)量成本控制？,,,,,,,,,

,isthecontrolledcostofqualutyimplementedaccordingasthedocumentrequirments?,,,,,,,,,

9.15,是否對不良質(zhì)量成本建立了優(yōu)先減少計劃？,,,,,,,,,

,isaprioritizedreductionplanestablishedwiththecostofpoorquality?,,,,,,,,,

10、預(yù)防/預(yù)知性維護(hù)計劃/Preventive/predictiveMaintenancePlans,,,,,,,,,,

NO.,文件要求/documentquestions,,,,,,評價evaluate,記錄/comments,,

10.1,生產(chǎn)的設(shè)備、工裝、量具，是否有清單？,,,,,,,,,

,"Istherealistoftooling,equipmentandfixturesusedforproduct?",,,,,,,,,

10.2,所有工裝、量具和主要設(shè)備是否都有包括在預(yù)防性維護(hù)計劃中。,,,,,,,,,

,"Alltooling,gages,andcapitalequipmentareincludedinthePMprograms",,,,,,,,,

10.3,所有設(shè)備、工裝和量具是否與清單相一致？,,,,,,,,,

,"Isallequipment,gaugingandtoolingthesameaswillbeusedinproduction?",,,,,,,,,

10.4,所有工裝、量具和主要設(shè)備是否都被清晰地標(biāo)識？,,,,,,,,,

,"Arealltools,equipmentandfixturesclearlyidentified？",,,,,,,,,

10.5,所有設(shè)備和工裝都存在文件化的預(yù)防維護(hù)計劃？,,,,,,,,,

,AdocumentedPreventiveMaintenanceplanexistsforallequipmentandtooling,,,,,,,,,

10.6,ThePMplanincludes:/預(yù)防性維護(hù)計劃包括：,,,,,,,,,

,"Setupthemaintenanceitemsformachines,toolsandotherequipment/制定機(jī)器、工裝和其它設(shè)備的維護(hù)項目。",,,,,,,,,

,Ascheduleofplannedmaintenanceincludingmaintainingperiod/包括時間周期的維護(hù)計劃表。,,,,,,,,,

,Ascheduleofplannedmaintenanceincludingresponsibleparty/維護(hù)計劃表包括責(zé)任部門。,,,,,,,,,

,Maintenanceinstructionsbasedonmanufacturersrecommendationorpartperformance/建立在制造商的建議和零件性能基礎(chǔ)上的維護(hù)指導(dǎo)書,,,,,,,,,

10.7,標(biāo)識關(guān)鍵設(shè)備并制定應(yīng)急計劃以防止由于設(shè)備的故障對顧客造成損失。,,,,,,,,,

,Keyequipmenthasbeenidentifiedandcontingencyplansareinplacethatwillprotectthecustomerformlossofproductionduetofailureofthisequipment,,,,,,,,,

10.8,是否有關(guān)鍵設(shè)備備件清單，是否存有關(guān)鍵生產(chǎn)設(shè)備的零配件。,,,,,,,,,

,isthereakeyequipmentreplacementpartslistandisthereplacementpartsforkeyequipmentisavailable?,,,,,,,,,

,操作要求/implementation/processquestions,,,,,,,,,

10.9,預(yù)防/預(yù)知性維護(hù)系統(tǒng)是否得到實施？,,,,,,,,,

,Isthepreventive/predictivemaintenancesystembeingfollowed?,,,,,,,,,

10.10,是否能對易損件充分保證其可得性？,,,,,,,,,

,Isthereanadequatesupplyofperishabletoolingavailableinhouse?,,,,,,,,,

10.11,所有好的樣品和壞的樣品是否都被列入了預(yù)防維護(hù)計劃？,,,,,,,,,

,"Areall""MasterGood/MasterBad""samplesonthePreventativeMaintenanceschedule?",,,,,,,,,

11、檢測量具的評價/Gage&CheckFixtureEvaluation,,,,,,,,,,

NO.,文件要求/documentquestions,,,,,,評價evaluate,記錄/comments,,

11.1,所有用于計量性數(shù)據(jù)測量的檢測設(shè)備是否都進(jìn)行了R&R分析并是可接受的(<30%)?,,,,,,,,,

,WeregageR&R'sperformedandacceptable(<30%)onallvariabledatameasuringinstruments?,,,,,,,,,

11.2,所有用于計數(shù)性數(shù)據(jù)測量的檢測設(shè)備是否都進(jìn)行了R&R分析并是可接受的(按AIAG測量系統(tǒng)分析手冊)?,,,,,,,,,

,"WeregageR&R'sperformedandacceptable(ref.AIAG""MeasurementSystemsAnalysis""manual)onallattributemeasuringinstruments?",,,,,,,,,

11.3,"是否存在一個系統(tǒng),用以確保所有檢測量量具和設(shè)備都得到校正和標(biāo)識?",,,,,,,,,

,Isasysteminplacetoensureallgagesandtestequipmentsareidentifiedandcalibrated?,,,,,,,,,

11.4,是否有檢驗測量和試驗設(shè)備的清單，以及其校正計劃？,,,,,,,,,

,"aretherealistofallgagesandtestequipments,aplanaboutthecalibration?",,,,,,,,,

,操作要求/implementation/processquestions,,,,,,,,,

11.5,對所有樣件是否有一個管理系統(tǒng)？,,,,,,,,,

,arethereamanagementsystemtoallmasters?,,,,,,,,,

11.6,是否所有的檢測量具和設(shè)備都得到了適宜的校正并可追溯到一個已知的標(biāo)準(zhǔn)?,,,,,,,,,

,Areallgagesandtestequipmentsproperlycalibratedandtraceabletoaknownstandard?,,,,,,,,,

11.7,是否所有的檢測量具和設(shè)備都有正確的標(biāo)識?,,,,,,,,,

,areallgagesandtestequipmentscorrectlyidentified?,,,,,,,,,

11.8,從校正記錄上是否顯示出上下兩次校正日期?,,,,,,,,,

,Thecalibrationrecordsindicatelast/nextcalirationdate?,,,,,,,,,

12、產(chǎn)能驗證/LineSpeed&CapacityVerified,,,,,,,,,,

NO.,文件