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啦NJBST歌Co.,Lt更d.煤QCD-01歌5冬Rev.:0助Page:1懇of8肚Title:列PROCE姓DUREF助ORLIQ象UIDPE邪NETRAN歲TEXAM恒INATIO倦N朱PROCED針UREFO監(jiān)RLIQU扔IDPEN室ETRANT橡EXAMI再NATION粘液值郵體蒸水滲已過透字怪檢闊餅驗(yàn)米流工簡(jiǎn)健藝佩董規(guī)甚臉程蓬CONTRO頓LLED骨巷在控本?！跽?qǐng)疾但眨U燦NCONTR成OLLED衣雕非在控本槍□章臭初頂C某OPYNO安險(xiǎn)副本編號(hào)：仙PREPAR叢EDBY釘巾編制還：羨溪DAT般E摩稠日期：捕幣溪REVI亮EWEDB懸Y閱審核手：酸擺DAT旱E睜棋日期藍(lán)：繭啟恥前葬僚薯冬APPR車OVEDB梅Y禁峽批準(zhǔn)翅：下爆醋恰DATE栗蠻日期：亦NJBST那Co.,Lt斤d.辜QCD-01智5鋸Rev.:0蔬Page:2緩of8英Title:檔PROCE擊DUREF制ORLIQ巨UIDPE磨NETRAN每TEXAM炕INATIO較N劍DEMONS姓TRATIO艱NCERT銅IFICAT勾ION除酬啦Thisi顯stoc蔥ertify陪that慢this微proc伐edure徑has拋beend論emonst攜rated柄ona賣庫tests誕pecime志nwit嘴hkno也wnde梅fects匠tothe蹲satis遣factio貓nof羞theAu躁thoriz續(xù)ed將Inspec春torac載cordin胳gtoA菌SMECo管deSec虜tionV溉,T-15部0asr恢equire侮dbyt室heSec朋tion凝Ⅷ幟崗Div.1,阻Appen揀dix8.狠Te眉stSpe雪cimen功No.:訂埋償呼新房撇De遇mo.Re市portN喝o.:慰錦持烘這有除結(jié)驅(qū)饑NDEL暴evel術(shù)Ⅲ沿:歷玉精輝給隊(duì)取A假I:梨迫俯增NJBST窗C抽o.,Ltd蜘.劫Q(mào)CD-01廳5興Rev.:0介Page:3慕of8鎮(zhèn)Title:融PROCE肌DUREF越ORLIQ賊UIDPE效NETRAN戰(zhàn)TEXAM糞INATIO銜N制造廠材料牌號(hào)上海滬滲透劑HD-RS船助劑顯像劑HD-XS廠清洗劑HD-BX偽1.萌Genera訴l制造廠材料牌號(hào)上海滬滲透劑HD-RS船助劑顯像劑HD-XS廠清洗劑HD-BX窩1.1愧This碧proced茄ureis究appli村e(cuò)dto繁dyeli丈quidp室enetra斷ntexa離minati件onof彩metal龜materi景aland霉weldm縣entfo鴨rASME皮Code霜items.駕1.2龍This眼proce盯durei巡sonly滴suita翁blefo睛rdete綠cting佳thede悼fects突thata乘reope之ntot弊hesur富faceo免fmate村rialo支rweld重ment.鍵1.3靠This誼proce騙dures欄hallb風(fēng)edemo效nstrat罩edto派thesa倘tisfac漿tiono貌fthe丘AIpri號(hào)orto簽implem宇entati酷on.炎Person抬nel僚2.1丹The貢person久nelen羨gaged勝inthe振penet兵rante兵xamina民tions筒hallb啞equal上ified每andce料rtifie仆dina遲ccorda摔ncewi垃ththe辯requi鎮(zhèn)rement井ofNJ陳BSTCo拖.,Ltd司.請(qǐng)’占s府“汪Writte摘nPrac問ticef歲orNDE貞Perso妖nnelT賺rainin注g灣E脂xamina勻tion,支Qualif勿icatio迫nand剝Certif磨icatio含n潑”闖(宵No.:QC椒D-011)切.適3.曲Penet減rantM焦ateria凱ls渡3.1趕The痛penetr區(qū)antma流terial丙sisi板ntende冤dtoi尿nclude被allp綠enetra晴nts,s擇olvent夾sorc堂leanin本gagen話ts,de燒velope娛rs,et鞋c,use局dint姿heexa株minati脹onpro滲cess.翻3.2待The俗liquid疫penet供rante訊xamina璃tionm猾ateria姥lssha建llbe謠design媽ateda培ndrec義ommend繞ed,as偷shown愧inTa平ble3.夜2.The嗎mater末ialsu伯sedfo溝rexam屆inatio掉nshal蘿lbet鋤hesam侮etype割.Inte特rmixin毒gofp碑enetra危ntmat骨erials陪from但differ證entfa毯milies趁ordi殊fferen份tmanu較factur甩ersis針notp寧ermitt包ed.倆Tabl答e3.2早Manu斑factur抬er宅Materi介al衰M嘗odel顏掉衫撿Sha顛nghai萍階Penetr廣ant潔H游D-RS雪之(Shi戶pBran已d)D夫evelop薄er喂H家D-XS仰坦副辱城舞海Cl嗚eaning妥Agent棉HD賺-BX桿剃賞吹渾3.3之When則examin條ingau單stenit炸icsta籠inless羊steel適orti味tanium黑,all釋materi畏alssh芝allbe辰analy歉zedin燃dividu魔allyf筆orchl效orine逼andfl械uorine停conte杰ntin絡(luò)accord禁ancew忙ithth作eproc泳edure臨shown介inT-6齊41(b)別ofASM卵ECode呼Secti應(yīng)onV.盞Theto妄talch頸lorine亂plus裝fluori撲necon粘tents多halln糠otexc倘eed1%甚ofthe叛resid亡ueby直weight鑄.The穩(wěn)certif墾icate堵ofcom截plianc慈efrom啟manuf偶acture標(biāo)rshal價(jià)lbeo棍btaine室d.剖3.4躲When煉examin慎ingni拼ckelb溜aseal網(wǎng)loys,堪allma躲terial輩sshal炭lbea廣nalyze拳dindi絲vidual曠lyfor壞sulph嗎urcon乓tenti啦nacco江rdance沒with柿thepr寬ocedur襖eshow花ninT膨-641(a蘿)ofS佩e(cuò)ction線V.The跑sulph村urcon幣tents逢halln戲otexc騎eed1%涼ofthe江resid辛ueby從weight藥.The酒certif心icate逗ofcom構(gòu)plianc謀efrom蜘manuf杯acture錯(cuò)rshal和lbeo姐btaine病d.寒陳1醒．姿左概述厭愈1悼．耍1喜機(jī)本規(guī)程適用繼于戒ASM桶E典規(guī)范產(chǎn)品金屬字材料和焊件著蹲色液體滲透檢嚷驗(yàn)。袖摧1趙．絨2俱盈本規(guī)程僅適用部于探測(cè)材料或廟焊件表面開口鏡類缺陷。鼓廊1被．貢3傍援本規(guī)程在執(zhí)行子之前，須演示抱至灑A雅I志滿意。泛膀2吧．址綱人員疊2.1農(nóng)使從事液體滲透童檢驗(yàn)的人員必閘須是根據(jù)南京煮定色鈦業(yè)有限范公膀司槐<<ND憐E濱人員培訓(xùn)、考獎(jiǎng)試、資格認(rèn)證蠢實(shí)施細(xì)香則姥>>揪(壘資料號(hào)則：掘QCD-01爆1頸)奶進(jìn)行考試和資飲格任命的合格抹人員。遺3.姥紙滲透材料忌3.1岔犁滲透材料包括早檢驗(yàn)過程中使繩用的所有滲透脾劑、溶劑或清岡洗劑、顯像劑弓等。金3.2覆拐液體滲透探傷搭材料，必須是雪指定的和推薦街的，見庫表砌3.姻2嘴。檢驗(yàn)使用的疼材料必須是同洲一類型的。不懇允許用不同類則型的或不同制取造廠的滲透材悶料混合使用品表鋸3.2脆3.3豬傍當(dāng)檢驗(yàn)奧氏體攜不銹鋼或鈦材維時(shí)，必須根束據(jù)容ASM葛E測(cè)規(guī)范第再Ⅴ眠卷足T-641(汪b)斬中的程序，對(duì)賞所有材料分別增分析氯和氟的閥含量。殘留氯灰和氟總含量不愈得超過殘留物趙重量挪的馳1史%撒，必須有制造要廠相應(yīng)的合格炸證。故3.4洗裹當(dāng)檢查鎳基合劇金時(shí)，必須按鉆照帶ASM追E烤規(guī)范第芳Ⅴ睜卷擴(kuò)T-641(好a)易中的程序，對(duì)剩所有材料分別燈分析硫含量。讀硫含量不得超罪過殘留物重量趙的斤1梳%瓦。必須有制造鼓廠相應(yīng)的合格香證。柱NJBST字Co.,Lt行d.墳QCD-01唉5曠Rev.:0賄Page:4超of8劍Title:螞PROCE撓DUREF搞ORLIQ栗UIDPE踏NETRAN挨TEXAM果INATIO芒N后清洗評(píng)定、記錄顯像、檢驗(yàn)干燥清潔施加滲透劑預(yù)清洗，干燥表面制備PostCleaningEvaluationandRecordDevelopmentandInspectionDryingCleaningPenetrantApplicationPrecleaningandDryingSurfacePreparation盯4.型Examin主ation教Proced蔽ure后清洗評(píng)定、記錄顯像、檢驗(yàn)干燥清潔施加滲透劑預(yù)清洗，干燥表面制備PostCleaningEvaluationandRecordDevelopmentandInspectionDryingCleaningPenetrantApplicationPrecleaningandDryingSurfacePreparation引4.1壇Exami炎nation但Flow逗Chart紹assho布wnin注Fig.4.裹1.黎票校逃碌Fig.4閘.1桿紅4.2襯Surfac詢ePrep害aratio愉n武Pri虧orto撇allpe綢netran愚texam驅(qū)inatio洋n,the噸surfa熊ceto乳beexa逆mined草andal尾ladja記centa織reasw階ithin喊atlea暑st拌1in榆.(兄25.4mm凡)shal李lbed掀ryand佛free告ofdir誰t,gre韻ase,li精nt,sc糟ale,w宇elding耀flux,錫weld訴spatte榨r觀，胞paint涌，廚oila潔ndoth欠erext伸raneou算smatt子er.If織neces足sary,隱surfac市eshal顛lbep勸repare輝dbyg唐rindin情gorm誤achini疏ng.茶4.3寄Prec被leanin既g追斧The呼areas固tobe著examin兇edand銷adjac臨entar參easwi躁thina銹tleas揪t駁1in獻(xiàn).(鷹25.4mm級(jí))shal湯lbec爭(zhēng)leaned暮using椒clean慚ingag壁entbe待foret紹hepen舊etrant共isap賠plied.協(xié)定4.3.2殲A碌fterc澇leanin腦g,dry覆ingof離thes扮urface眉tobe鏡exami品nedsh考allbe龍accom您plishe封dbyn彈ormal兼evapor間ation辰orwit院hforc胞edair杜,asa鴨ppropr粱iate.錯(cuò)Themi汁nimum斬drying可time犬shall暈ensure蔥that點(diǎn)thecl喊eaning預(yù)solut果ionha可sevap警orated雨prior哲toap孫plicat洋ionof桶thep材enetra揉nt.刃4.4級(jí)Penetr蘿antAp稼plicat好ion戴興Thep于enetra各ntmay晌beap追plied私onthe久surfa倚ce醫(yī)梳4.宋靠檢驗(yàn)程序鑄4.1糠通檢驗(yàn)程序流程哨圖見高圖戀4.1哄明織稍圖欠4.1詠4.2中嚴(yán)表面制備炮棒所有滲透檢驗(yàn)賄前，被檢工件膠表面及其附近踢至少畫為互1燙英友寸費(fèi)(喘25.4罩mm候)焦的區(qū)域內(nèi)都應(yīng)患干燥清洗干凈舒，不得有任何率臟物、纖維屑擋、氧化皮、焊烈劑、油和其它凍外來物。必要虜時(shí)，應(yīng)對(duì)表面質(zhì)進(jìn)行打磨或機(jī)牌加工。催4.3融送預(yù)清洗管策儉在施加滲透劑財(cái)之前，被檢區(qū)戚域及其附近至掉少貍為稅1燈英篩寸蠶(條25.4棚mm涂)州的區(qū)域內(nèi)均需戒用清潔劑進(jìn)行舌清洗。啄妙就清洗后，通過緩適當(dāng)?shù)姆綄ù?沫自然揮發(fā)或人卵工通有風(fēng)垃)聯(lián)，對(duì)被檢表面棒進(jìn)行干燥；最俘少干燥的時(shí)間土以保證在施加永滲透劑之前清訂潔劑已完全揮棕發(fā)為界。席4.4爛沒施加滲透劑孝圖辮可以用浸漬、奉涂刷或噴涂等壟任一合適的方瓦法，在被檢工計(jì)件競(jìng)NJBST叔Co.,Lt木d.協(xié)QCD-01堂5晴Rev.:0漁Page:5搬of8露Title:酒PROCE其DUREF泳ORLIQ姓UIDPE潤(rùn)NETRAN籌TEXAM槐INATIO省N滯留時(shí)間材料型式(min)滲透劑顯象劑鋁、鎂、鑄件和焊縫57鋼、黃銅、青銅、鈦軋材--擠壓件107高溫合金鍛件，板材MaterialFormDwellTimes(min)PenetrantDeveloperAluminum,magn-Castings&welds57esium.steel,brassorbronze,titaniumWroughtmaterial--andhightemperatureextrusions,forgings,107alloysplate尸ofwor喊kpiece患stob寇eexam鑒inedb莊yany燕suitab摩lemea蹦nssuc質(zhì)hasd滯留時(shí)間材料型式(min)滲透劑顯象劑鋁、鎂、鑄件和焊縫57鋼、黃銅、青銅、鈦軋材--擠壓件107高溫合金鍛件，板材MaterialFormDwellTimes(min)PenetrantDeveloperAluminum,magn-Castings&welds57esium.steel,brassorbronze,titaniumWroughtmaterial--andhightemperatureextrusions,forgings,107alloysplate災(zāi)淺Thet嘩empera升tureo攪fthe底penetr郵antan渴dthe身surfac酸etob坊eexam例ineds蠶halln束otbe奴below題50質(zhì)0斃F民(孫10壟0奶C渡)nor窗above虧125炮0忍F酸(叫52瓶0羅C季)thro光ughout醋thee雹xamina范tionp企eriod.端When某itis蓬notpr慰actica樂ltoc微onduct姓aliq任uidpe果netran家texam碰inatio親nwith輸inabo巧vetem繩peratu鷹reran藏ge,th債eexam價(jià)inatio族nproc浙edure嘴atthe坑propo利sedlo貢weror疑highe則rtemp妻eratur斧erang脫eshal卻lbeq市ualifi戀edusi臘ngaq括uench昌cracke匯dalum產(chǎn)inumb僵locka條ccordi埋ngto牲ASMEC贈(zèng)odeSe驚ction絕V,T-6而53.御線4.4.3呼P僵enetra屠tiont嘉imeis屑criti別cal.T金hemin挑imumd吸wellt煮imeis肢shown槳inTa拋ble4.貢4.3.F勇orsui鼓table惜temper攪ature,惕thea惹reabe顧ingex抽amined賢shall協(xié)remai繞nwett哭edby棍thepe肅netran放tfor徒thedw遍ellti扇me.獨(dú)Table爺Reco踩mmende孫dmini鉤mumdw味ellti排mes難奏史4.5鑰Excess拉Penet粱rantR叉emoval辦Exce五sssol荷ventr疾emovab榜lepen時(shí)etrant亡shall燦bere炕moved任bywip園ingwi用thac品lotho憤rabso低rbent收paper.合Ther新emaini動(dòng)ngtra足cessh寇allbe飄remov墨edby唱lightl今ywipi暈ngthe涌surfa作cewit視hacl去othor蹤absor伙bentp黎aperm忽oisten僑edwit遞hsolv敲ent.T濁oavoi什dover瞎remov星ing,f本lushin庫gthe寬surfac州ewith徹solve哈ntsha弊llbe燒prohib冒ited.弓4.6灑Develo價(jià)perAp翠plicat脂ion跪曬Thed捐evelop盟ersha師llbe朱applie帖dass墨oonas附possi執(zhí)bleaf腿terex腐cessp權(quán)enetra沿ntrem掠ovala學(xué)nddry郵ingsu存rface.襪Thes遇urface愿mayb礙edrie截dbyn惱ormal服evapor痕ation嶺before吊thed游evelop芳eris坦applie撥d.The虛dryin貴gtime均shall鍵bewi伴thin5服to20計(jì)min.揭轉(zhuǎn)Thed稅evelop陣ersha緩llbe貞applie蠅dbys叔prayin鹿g.Au時(shí)niform占thin悠coatin帝gshal疾lbep絮rovide迎dand揭theco油ating惠thickn顏esssh軋allbe欄suita堤ble.榨山4.6.3磚P殺riort辱oappl松yingw剛etdev臂eloper紐toth顏esurf將ace,t原h(huán)edev撫eloper棕must遣betho鍬roughl孫yagit毒ated.凈儀Dippi四ngor淺floodi架ngthe執(zhí)part亂withn末on-aqu鞠eous洪想develo插peris疲prohi菌bited,詳since未itwi卷lldis欲solve減thepe投netran賠tint頌hedis符contin蒼uities法throu季ghits評(píng)solve閑ntact百ion.遍堵4.7In禍terpre騎tation乓傷Devel梳oping悲timef撲orfin映alint擊erpret驗(yàn)ation序begins使表面施加滲透油劑。益館穩(wěn)在整個(gè)檢驗(yàn)期誓間，滲透劑和盯被檢表面的溫棍度不得低于勞5般0至0于F筋(雜10太0世C腐)界，不得高于晃125盲0飄F鳴(仰52科0武C或)稠。當(dāng)在上述溫涌度范圍內(nèi)不能就滿足時(shí)，則按和照行ASM辨E埋規(guī)范第赤V昆卷股T-653扣，對(duì)提議采用愁的溫度范圍，勾使用有淬火裂牽紋的鋁試塊進(jìn)幣行驗(yàn)證。膜洲嬌嚴(yán)格控制滲透輩時(shí)間，最小滯帳留時(shí)間見忌表牛4.4.鉛3斬。適當(dāng)?shù)臏囟葎P條件下，在滯旦留時(shí)間內(nèi)，被昌檢區(qū)域必須用稍滲透劑保持潮寄濕。易表湊嫁推薦的最少滯購留時(shí)間雅彼4.5艱佩多余滲透劑的恒清除虹近凝多余滲透劑必盆須用布或吸紙信擦去，剩下的濕痕跡必須用蘸當(dāng)有溶劑的布或治紙?jiān)诒砻孑p輕它地擦去。為了禮防止清洗過分紹，禁止用溶劑詢清洗表面。嘴4.6記村施加顯像劑睜蝶鉛多余的滲透劑膨被清除且工件究干燥后，必須源盡快地施加顯滑像劑。顯像劑租施加之前，工宇件表面可以自押然揮發(fā)干燥，蔑干燥時(shí)間必須揀在落5-2攪0疤分鐘以內(nèi)。般私粉施加顯像劑必漆須采用噴涂法練，薄且均勻，擁涂層厚度適中霜。熱悶宿在施加濕型顯覽像劑至工件表韻面之前，顯像孫劑必須充分?jǐn)噮前?。尺嬸也禁用非水濕顯愉像劑浸漬或灌婚洗工件，因非踐水濕顯像劑會(huì)在通過溶解作用草將缺陷中的滲免透劑溶解掉。杠4.7辦將判斷寺形卵最終判斷顯像禽時(shí)間應(yīng)從施加客NJBST聲Co.,Lt舟d.旺QCD-01黑5冷Rev.:0帽Page:6遷of8殿Title:盞PROCE墊DUREF弦ORLIQ桐UIDPE洪NETRAN位TEXAM披INATIO旨N戴assoo腔nasa野wetd佳evelop銳ercoa貌tingi碎sdry.控Them刑inimum瑞devel次oping伐times挪hallb統(tǒng)e7min貝.廈招Final種inter節(jié)pretat槳ionsh壯a(bǔ)llbe鈔made撿within組7to艙60min茂after社ther覆equire殼ments品of遠(yuǎn)Par曠a脫ares東atisfi中ed.粒發(fā)Thed飯evelop猶ingtr見aceca爬nbee蜂xamine旋deith證erby蘿natura如lligh語tora詢r(jià)tific架ialli羨ght.A肉minum捏umlig策h(yuǎn)tint孟ensity典of50婦fc(5救00Lx)膽isreq便uired冷toens很uread背equate細(xì)sensi轉(zhuǎn)tivity腎durin鑰gthe糾examin承ation側(cè)andev繁aluati箱onof績(jī)indica圈tions.疑級(jí)Thes遮urface舊shall書bedi都vided其intos蹤everal飾parts抗tobe千exami背nedif付thes姨urface造isso巴large踐that酷t(yī)heex鑼aminat影ionca駛nnot在befin鈴ished邁within器theg粱ivent匠ime.T齡hedev漂elopin諒gcond鞭ition補(bǔ)canbe僚obser傳vedei濫therb聰yeyes效orby盜means羅ofa棚magnif睛ier.遠(yuǎn)4.8員Post-c種leanin放g淺The秤penetr稅antma淹terial堂sshal散lbec唱learly狼remov研edawa切yfrom歡parts炕after進(jìn)exami慈nation富.The駱postc室leanin燃gmust言bepe揪rforme泛difr柿emaini功ngpen歐etrant構(gòu)mater晉ialsc滴anres墊ultin福corro榨sionb紗ythe避combin誰ation厭witho幻therm虹ateria淋ls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