儀表施工方案方案

編號：15-06部-Stepan-SHF-601The50,000t/apolyesterpolyolprojectofStepan(Nanjing)ChemicalCo.,Ltd.5萬噸/年聚酯多元醇項(xiàng)目儀表施工方案InstrumentConstructionPlanby：Securityby：by：by：NanjingChemicalConstructionCo.,Lid南京南化建設(shè)有限公司13.Mar.2015目錄Contents第一章工程概況……………3第二章：編制依據(jù)CHAPTER2-REFERENCE..................................3第三章：儀表實(shí)物工作量CHAPTER3-INSTRUMENTQUANTITYOFWORK..................................................................................................3第四章：施工的主要程序CHAPTER4-MAINCONSTRUCTIONPROCEDURE............................................................................................4第五章：主要施工方法和技術(shù)要求CHAPTER5-CONSTRUCTIONTECHNICALREQUIRESANDQUALITYSTANDARD...................7第六章：質(zhì)量控制和檢、試驗(yàn)計劃CHAPTER6-QUALITYCONTROLANDINSPECTIONTESTPLAN.....................................29第七章：主要施工機(jī)具CHAPTER7--MANPOWER.......................34第八章：勞動力組織CHAPTER8-LABORORGANIZATION…...34第九章：施工進(jìn)度計劃CHAPTER9-CONSTRUCTIONPROGRESSSCHEDULE……………..35第十章：安全保證措施、JHA及文明施工CHAPTERFIVESAFETYASSURANCESYSTEM,JHAANDHOUSEKEEPING....................372of54第一章：工程概況Chapter1-General5isisin1existinginstallation,traylayingpulling.第二章：編制依據(jù)Chapter2-Reference第三章：儀表實(shí)物工作量Chapter3-Instrumentquantityofwork臺臺臺臺臺5臺臺2臺米臺米臺米3of54Chapter4-Mainconstructionprocedure1.主要施工程序流程圖施工前準(zhǔn)備preparationjointreviewofdrawingscabinetInstrumentsinglfabricationandinstallatioecalibrationn配合工藝一次部件安Withtheableprotectioninstallationprocessonceinstallation電纜敷設(shè)cable現(xiàn)場儀表安裝siteinstrumentlayingPressuretesting,leaktesting系統(tǒng)聯(lián)校systemjointcalibrationcommissioning交工驗(yàn)收acceptance4of542．.準(zhǔn)備工作Preparation2,456A5of542．施工前期1&,(3)3.施工中期MiddlestageofTARa)6of544．施工后期LatestageofTARA第五章：主要施工方法和技術(shù)要求Chapter5-Constructiontechnicalrequiresandqualitystandard.1.儀表盤柜的安裝Dashboardcabinetinstallationaaaa7of54aa2.接線箱安裝Mountingofjunctionboxes3.儀表支架instrumentsupport2)aa22a4.基礎(chǔ)槽鋼的安裝foundationchannelsteelfabricationandinstallation8of54115.現(xiàn)場儀表安裝Fieldinstrumentinstallation,9of54a受到可能的損害或污染。a）10of54(5)2）Installationrequirementsofflowmeasureinstrument:11of541；02052.05；12of540.U13of54(2)(1)Detector14of546.橋架、氣源管、電纜敷設(shè)cabletray,gassourcepipeandcablepulling）15of54纜不受損傷,Ω./16of5417of54(5)18of54a.7.儀表調(diào)試instrumenttesting/(2)85%,；19of547規(guī)定和“石油化工建設(shè)工程項(xiàng)目施工過程技術(shù)文件規(guī)定。350320of54?a?421of54aaaa75%,100%22of54aa?→→→5，23of54??a?a??和a?24of54?T?55????25of54）到26of54??27of54????定。??C28of54第六章：質(zhì)量控制和檢、試驗(yàn)計劃Chapter6-qualitycontrolandinspectiontestplan1.質(zhì)量保證體系：QAOrganiaztion:：2132.質(zhì)量控制qualitycontrol.29of54放準(zhǔn)確固定牢固，并有完整記錄。aaQ/(2)a30of543.檢、試驗(yàn)計劃inspectiontestplan31of54IWITNESSTR錄查點(diǎn)ACCEPTANCECRITERIA驗(yàn)收標(biāo)準(zhǔn)SCOPEOFINSPECTION檢查范圍CONTStepanWNQIBMaterialReceivingInspection材料進(jìn)場檢驗(yàn)開箱檢查I/QRI/QRI/QRSH/T3521-2007Sec.5.4&7.6.10&7.6.11GB50093-2013Sec.5.4&5.5HFieldInstrumentInstallationCheck現(xiàn)場儀表安裝檢查SH/T3521-2007Sec.7GB50093-2013Sec.6WSH/T3521-2007Sec.14.1GB50093-2013IHHSH/T3521-2007GB50093-2013I/QRI/QRThecheckofverticality,gap,flatnessandtheheightdifferenceoftherowsinstrumentpanels成排儀表盤安裝的垂直度、盤間縫、平面度、頂GB50093-2013Sec.6.2SH/T3521-2007Sec.7.2I/QRW/RW部高差等項(xiàng)目檢查SH/T3521-2007Sec.9.3CableTraysCheck電纜橋架檢查I/QRI/QRW/RW/RWWAllTrays所有橋架GB50093-2013Sec.7.3InspectionCableLayingSH/T3521-2007Sec.9.5~9.7GB50093-2013Sec.7.5EachCable每根電纜電纜敷設(shè)檢查Thecheckoftheinstrumentpipelinesseparation,thepurgingmediumandtheinstallationlocation.GB50093-2013Sec.8&11SH/T3521-2007Sec.10&11IWW儀表管路的隔離、吹洗、安裝位置等項(xiàng)目檢查SH/T3521-2007Sec.6GB50093-2013Sec.12.2SH/T3521-2007Sec.8GB50093-2013Sec.12.4SH/T3521-2007Sec.9.1.3,9.1.14,9.1.15GB50093-2013Sec7.1.2&7.1.14&7.1.15WSH/T3521-2007Sec.9.9.17GB50093-2013Sec.9.2SH/T3521-2007Sec.8GB50093-2013Sec.12.4SH/T3521-2007Sec.8.3&13.3&13.4報警/聯(lián)鎖系統(tǒng)與可編程序控制系統(tǒng)調(diào)試GB50093-2013Sec.12.4&12.5SH/T3521-2007Sec.8.3&8.4GB50093-2013Sec.12.4I/QRI/QRSystem整個系統(tǒng)EachUnit每個單元工程SH/T3521-2007Sec13.1I/QRH/RH/RHHSystem整個系統(tǒng)System整個系統(tǒng)SH/T3521-2007Sec.13GB50093-2013Sec.12.5IntegratedCalibration聯(lián)校調(diào)試檢查T/QR33of54第七章：主要施工機(jī)具Chapter7-MainConstructionMachinesandTools序號12345678911181282222塊個臺塊臺臺對塊塊塊塊第八章：勞力組織Chapter8-Manpower34of54月112211233324622224第九章：施工進(jìn)度計劃表Chapter9-constructionprogressschedule名稱開始時間完成時間2015/5/122015/5/152015/6/132015/6/202015/6/202015/6/242015/5/142015/5/212015/6/192015/6/252015/6/232015/7/22回路測試loopcheck工藝區(qū)域(WBS800)ProcessArea儀表設(shè)備開箱檢驗(yàn)openboxinspectionof2015/5/152015/5/152015/10/122015/6/1335of54instrument儀表電纜接線terminateinstrumentcable儀表設(shè)備安裝instrumentinstallation引壓管氣源管安裝pressurelineandairsupplypipeinstallation2015/10/122015/10/10儀表電纜接線terminateinstrumentcable儀表設(shè)備安裝instrumentinstallation引壓管氣源管安裝pressurelineandairsupplypipeinstallation2015/10/102015/9/12015/7/202015/7/152015/7/222015/7/282015/8/262015/9/12015/8/72015/7/242015/7/142015/8/82015/8/212015/8/7橋架安裝cabletrayinstallation儀表單校instrumentcalibration儀表接線箱安裝junctionboxinstallation儀表電纜敷設(shè)instrumentcablelayinginstrumentinstallation&wiring回路調(diào)試looptest橋架安裝cabletrayinstallation儀表單校instrumentcalibrationinstrumentinstallation&wiring回路調(diào)試looptestPLC柜安裝PLCcabinetinstallation事故池、消防泵房水罐(WBS760/750)EmergencyBasin,FFWaterPumpHouse&FireWaterTank橋架安裝cabletrayinstallation穿線管安裝threadingpipeinstallation電纜敷設(shè)cablelaying儀表接線箱安裝junctionboxinstallation儀表電纜敷設(shè)instrumentcablelaying2015/8/42015/8/42015/8/52015/8/636of54PLC柜、電源柜安裝、接線PLCcabinet&powercabinetinstallation&wiring2015/6/132015/6/16儀表電纜instrumentcable2015/8/312015/9/42015/9/22015/9/8儀表回路調(diào)試instrumentlooptest第十章：安全保證措施、JHA及文明施工ChapterFiveSafetyassurancesystem,JHAandhousekeeping1.安全保證措施Safetyassurancesystema37of542.文明施工Housekeeping3.工作風(fēng)險分析表JHA38of54Identifyjobintological.with、effectiveinsulationisolation.氣事故等。Conflictingwithline,electrical、方案無針對性,suitablein品、、故people，.Certifiedwtrainingininjury212,familiarwithtoit39of54Trip/Slipfromtoinjurywithisfirm.scaffold、scaffoldissatisfyingwithtorelative、platformsta2ptie-offfallingrun,Falling40of54injury砸傷人員。injurytiedtofalling連接橫桿。ainjuryfalling,injury架傾翻。a1141of54、2platformtie-offfalling、各作業(yè)平臺之間，搭設(shè)通道連接。Afalling、檢驗(yàn)合格。toT裝事故。qualifiedLiftingInsufficientintermLifting212activityfallingliftingactivityLifting:42of54Insufficientfalling吊車沉陷、傾翻。吊物傷人。fallinginjurylocationdriveliftingsuitablelocationtothto4slingsto4liftingliftingLifting:slings443of54slinginvertical,liftingfall、卡環(huán)銷軸保證與吊帶連接垂直受力。MwithslinginvLifting:slingaLifting:slingslingliftingfallliftingsling,toolsliftinglifting.313liftingriggingfallingliftingriggingslingo44of54brighLiftingPconflictingwith、作業(yè)前拆除或避讓。ALifting:、吊車作業(yè)半徑內(nèi)嚴(yán)禁站人警示帶隔離,監(jiān)liftingFallinginjurywithwithinqualifiedliftingeconflictwithlifting,fallLifting:212liftinglocationltim、作業(yè)人員手盡量遠(yuǎn)離物件底部。frominjuryLifting:45of54、toin、platform落Lifting:Lifting:tag-linefallingelectricityelectric11、電工定期檢查電纜、電箱。inelectricityinjure、2、ironinjures46of54,resultinginelectricity、外殼接地。、弧光輻射。radiation、焊接區(qū)域下方，警示帶隔離。Isolatewith、焊接點(diǎn)下方放接火盆。Irontray燙傷人員。injure焊接點(diǎn)下方放接火盆。Irontraywfire212或爆炸。Bottleisfallinginjuretobottlefirmly;47of54:installationfacilities人員墜落。tofalling:line,fallinginstallationfacilities、橋架安裝installationtieoff,falling、橋架安裝installationtielifelinehinjuredfallingtools、橋架安裝installation:isolatedIso224:installationtrayliftto人員。injury:installationtraylifttofallinginstallationtrayliftto砸傷人員。Pullingslingtraytrayth48of54fallinginjury:inj