焊工培訓(xùn)與考核程序

WelderTrainingandQualificationProcedure焊工培訓(xùn)與考評(píng)程序PROJECTPROCEDURE:PR-8710-8100-0026項(xiàng)目程序:PR-8710-8100-0026REV版次DATE日期REASONFORISSUE修訂原因BY編制Chk’d審核QA審查APPR同意A16SepIssueforReviewB07OctIssueforApproval0029OctIssueforUse0115Nov.IssueforUseContent目錄TOC\h\z\t"樣式1,1"1. Purpose目標(biāo) 42. Scope范圍 43. Definition定義 44. References相關(guān)文件 55. Responsibility職責(zé) 66. Procedure程序 77. Record統(tǒng)計(jì) 138. Attachments附錄 14版次Ver.章節(jié)號(hào)SectionNo.主要修改內(nèi)容Descriptionofmainchanges01All“SEPCO1andSEPCO2“ischangedto“SEPCO1/2”.將程序中SEPCO1和SEPCO2改為SEPCO1/23DefinitionofSEPCOisadded.增加了對(duì)SEPCO定義4GBcodeandHBcodereferencesareadded.增加了國(guó)家標(biāo)準(zhǔn)、行標(biāo)等參考標(biāo)準(zhǔn)5增加了SEPCO1/2項(xiàng)目經(jīng)理職責(zé)Projectmanagerresiponsebilityisadded.將”進(jìn)行任何焊工測(cè)試之前最少二十四小時(shí)通知BSF”改為進(jìn)行任何焊工測(cè)試之前最少48小時(shí)通知BSF“NotifyingBSFaminimumof24hoursinadvanceofanyweldertests”ischangeto“NotifyingBSFaminimumof48hoursinadvanceofanyweldertests”.5.3Addingcontentofresponsebilitiesaboutleader,weldingengineerandNDEengineerinweldexaminationteam.增加了焊工考試小組中領(lǐng)隊(duì)、焊接工程師和NDE工程師職責(zé)。6.4.4Relevantdetailsaboutweldtestingareadded.增加了焊縫檢驗(yàn)相關(guān)內(nèi)容8AppendixD,EandAppendixFareadded.增加了附錄D、附錄E和附錄F。1．Purpose目標(biāo)ThisprocedureregulatetheweldertrainingandtestmanagementinCSPCNanhaiPetrochemicalsProject,ensureeverywelderintheprojectqualifiedinaccordancewithapplicablestandardandfulfillprojectweldingworkrequirement,andensurequalifiedwelderinweldingwork.規(guī)范南海石化項(xiàng)目SEPCO焊工培訓(xùn)與考評(píng)管理，使參加項(xiàng)目施工焊工依照適用標(biāo)準(zhǔn)取得對(duì)應(yīng)資格證書，滿足項(xiàng)目焊接施工需要，確保合格焊工從事對(duì)應(yīng)焊接工作。2.Scope范圍TheprocedureappliedSEPCOweldertrainandtestworkinSteam&PowerProject.本程序適適用于汽電聯(lián)產(chǎn)項(xiàng)目SEPCO焊工培訓(xùn)和考評(píng)工作。3.Definition定義3.1SEPCO山東電力基本建設(shè)總企業(yè)ShandongElectricPowerConstructionCorporation3.2SEPCO1/2 山東電力建設(shè)一、二企業(yè)SEPCONo.1/2ConstructionCompany.3.3 WeldControlManual(WCM)焊接控制手冊(cè)（WCM）TheWCMisthecompilationofweldingprocedures,Weldheattreatment,non-destructiveexamination,positivematerialidentificationprocedures,andForm167(orEquivalent)WeldingandNDEMatrixissuedbySEPCOforprojectusetofulfilltherequirementsoftheCSPCNanhaiSteam&PowerProject.WCM匯編了由SEPCO公布焊接程序、焊接熱處理程序、無損檢測(cè)程序，材料光譜分析程序以及《焊接和無損檢測(cè)一覽表167》（或類似表格），將WCM應(yīng)用于項(xiàng)目中以落實(shí)CSPC南海汽電聯(lián)產(chǎn)項(xiàng)目標(biāo)要求。4.References參考資料4.1PR-8710-8100-0025焊接程序WeldingProgram4.2PR-8710-8100-0038焊接控制WeldingControl4.3ASMEStandardⅨWeldingandBrazingQuanlificationASME標(biāo)準(zhǔn)第Ⅸ卷焊接和釬焊評(píng)定4.4AWSD1.1SteelConstructionWeldingRegulationAWSD1.1鋼結(jié)構(gòu)焊接規(guī)范4.5WI-8710-8100-0003C焊接材料控制WeldingMaterialControl4.6PR-8710-8100-0213NDE管理程序NDEManagementProcedure4.7PR-8710-8100-0215焊接熱處理程序WeldingHeatTreatmeantProcedure4.8WI-8710-8100-0022WCM文件GeneralWeldingStandards(GWS)通用焊接標(biāo)準(zhǔn)(GWS)4.9ASMESectionI[PowerBoilers].ASME第一卷[動(dòng)力鍋爐]4.10ASMESectionVIII[PressureVessels].ASME第八卷[壓力容器]4.11ASMESectionV[Non-destructiveExamination].ASME第五卷[無損檢測(cè)]ASME第一節(jié)第一卷[動(dòng)力鍋爐]ASME第八節(jié)第八卷[壓力容器]ASME第五節(jié)第五卷[無損檢測(cè)]4.12DL5007-92TheCodeOfErectionandAcceptanceforPowerPlantConstractionWeldingSection電力建設(shè)施工及驗(yàn)收技術(shù)規(guī)范（焊接篇）4.13DL/T822-TheCodeofTheWeldingTeatTreatmentforPowerPlant火力發(fā)電廠焊接熱處理技術(shù)規(guī)程4.14ASMEB31.1[動(dòng)力管道]ASMEB31.5[制冷管道]GB3323-87<Radiogramandqualitygradeofbutt-jointforsteelfusion-weiding>GB3323-87《鋼熔化焊對(duì)接接頭射線攝影和質(zhì)量分級(jí)》5.Responsibilities職責(zé)5.1 SEPCOConstructionManagerSEPCO施工經(jīng)理SEPCOconstructionmanagerisresponsibleforimplementingtheweldertestingprogrambysub-contractorsonsite. SEPCO施工經(jīng)理負(fù)責(zé)落實(shí)分包商現(xiàn)場(chǎng)進(jìn)行焊工考試計(jì)劃。5.2ProjectmanagerofSEPCO1/2SEPCO一/二企業(yè)項(xiàng)目經(jīng)理Responsibleforsupvisingandreviewingweldertestingandqualification.SEPCO1/2項(xiàng)目經(jīng)理負(fù)責(zé)監(jiān)督與審核焊工考試和資格評(píng)定。5.3 WelderExaminationTeam焊工考評(píng)小組5.3.1Leader領(lǐng)隊(duì)：Reviewingwelderqualification,PQRandWPS.Organizingweiderexamination.審查焊工資格，審核工藝評(píng)定匯報(bào)和焊接工藝規(guī)程，組織進(jìn)行焊工考試。5.3.2Weldingengineer焊接工程師：Constitutingwelderexaminationplan.Organizingexaminationatsite.Beresponsiblefordisciplineofexaminationroom.Transactingweldercard.Establishingandmanageringwelderarchives.制訂焊工考試計(jì)劃，組織現(xiàn)場(chǎng)考試，負(fù)責(zé)考場(chǎng)紀(jì)律，辦理焊工證，建立管理焊工檔案。5.3.3NDEengineerNDE工程師：Responsiblefortestingexaminationingouttestingreport.負(fù)責(zé)考試試件檢驗(yàn)，出具檢驗(yàn)匯報(bào)。5.4 SEPCOFieldWeldingEngineerSEPCO現(xiàn)場(chǎng)焊接工程師NotifyingBSFaminimumof48hoursinadvanceofanyweldertests,givingthelocationandnumberofwelderstobetested,includingtheapplicableWPS.在進(jìn)行任何焊工測(cè)試之前最少48小時(shí)通知BSF，說明測(cè)試地點(diǎn)、要測(cè)試焊工人數(shù)及適用WPS。Responsibleforissuingtherequiredweldercertificationinatimelymanner,priortothewelder(s)commencingworkonpermanentfacilities.負(fù)責(zé)焊工在永久設(shè)施上開始作業(yè)之前，及時(shí)頒發(fā)必需焊工證書。5.5 CMDweldingengineerfromSEPCO1/2 一、二企業(yè)施工部焊接工程師Entireresponsibleforalltheweldertrainingandtestincludingweldingequipmentpreparation、weldingworkpiecepreparation、theoryandtechnicaltrainingguiding、testingworkpiecemachined、checkexamine、trainingresultreviewandsoon,andputupweldertrainingrecord.全方面負(fù)責(zé)全部焊工培訓(xùn)和考評(píng)工作，包含焊接設(shè)備準(zhǔn)備、焊件準(zhǔn)備、理論和技能培訓(xùn)指導(dǎo)、試件加工、檢驗(yàn)試驗(yàn)、培訓(xùn)結(jié)果評(píng)定等，并建立焊工培訓(xùn)檔案。5.6Weldingengineerfromconstruction(orErection)team施工隊(duì)或工程處焊接工程師Responsibleforcooperatingweldertrainingandtestmanagementincludingself’sweldertrainingplan、weldingmaterialpreparation、steelstructureweldertrainingandhighpressureweldertrainingcommissionandsoon。各專業(yè)工程處負(fù)責(zé)配合做好焊工培訓(xùn)和考評(píng)管理工作，包含編制本單位焊工培訓(xùn)計(jì)劃、準(zhǔn)備焊接材料、鋼結(jié)構(gòu)焊工培訓(xùn)及高壓焊工培訓(xùn)委托等。6.Procedure程序6.1 General總則6.1.1SEPCO1/2havecontractualresponsibilityforweldertrainingprograms.WhenacontractordeemsthathisweldershavebeenproperlytrainedfortheirintendedworkontheCSPCNanhaiPetrochemicalsProjectandhavepassedthetestsgivenbytheappropriateChineseLaborBureau,eachwelderand/orweldingoperatorshallpassawelderqualificationtestconductedonsiteatthecontractorstestfacilitybeforebeingpermittedtoperformanyweldingonsite.依照協(xié)議要求，SEPCO1/2應(yīng)負(fù)責(zé)執(zhí)行焊工培訓(xùn)計(jì)劃。假如承包商認(rèn)為焊工已經(jīng)得到了CSPC南海石化項(xiàng)目關(guān)于作業(yè)適當(dāng)培訓(xùn)，且已經(jīng)經(jīng)過中國(guó)勞動(dòng)局舉行相關(guān)考試，則在允許焊工現(xiàn)場(chǎng)作業(yè)之前，每個(gè)焊工和/或焊接操作員必須經(jīng)過在承包商測(cè)試設(shè)施上現(xiàn)場(chǎng)舉行焊工資格認(rèn)定測(cè)試。6.1.2Aftersuccessfultesting,welderswillberequiredtoattendatrainingclassgivenbySEPCOtoexplainthebasicprojectweldingrequirements.測(cè)試經(jīng)過后，要求焊工參加SEPCO為說明項(xiàng)目焊接基本要求舉行培訓(xùn)班。6.1.3 SEPCO1/2weldersaresubjecttoperformancereviewatalltimesbytheBSFLFWEorFWE.Wheneverdeemedappropriateornecessaryduetounacceptablerepairrates,aweldermaybeaskedtore-performqualificationtestingbyBSFinthecontractorsweldertestingfacilityatthecontractorsexpense.SEPCO1/2焊工將隨時(shí)接收BSFLFWE或FWE表現(xiàn)評(píng)審。不論何時(shí)，因?yàn)椴荒芙邮辗敌蘼识J(rèn)為適宜或必要時(shí)，可能要求焊工重新進(jìn)行BSF在承包商焊工測(cè)試設(shè)施上要求資格認(rèn)定測(cè)試，測(cè)試費(fèi)用由承包商負(fù)擔(dān)。6.1.4QualificationtestingofSEPCO1/2welderswillbeconductedunderthesupervisionoftheSEPCOweldingengineer.EachContractorshallensurethateachwelderisproperlytrainedandqualifiedforperformanceofweldingonthedesignatedCSPCNanhaiPetrochemicalscontract.SEPCO1/2焊工資格認(rèn)定測(cè)試由SEPCO焊接工程師監(jiān)督執(zhí)行。各承包商應(yīng)確保每個(gè)焊工接收適當(dāng)培訓(xùn)，并能勝任在指定CSPC南海石化協(xié)議項(xiàng)下焊接工作。6.2WelderTrainingWorkProgress焊工培訓(xùn)工作流程6.2.1SEPCO1/2shallprovidealist(s)ofweldercandidatestoperformweldingtrainingontheCSPCNanhaiproject. SEPCO1/2應(yīng)提供接收CSPC南海項(xiàng)目焊接培訓(xùn)焊工名單。6.2.2 SEPCO1/2shallprovidetheirweldercandidateswithclassroomtrainingandpracticalshopdemonstrationsoftheweldingprocessesastheydeemnecessary.SEPCO1/2areresponsibletoensurethateachwelderhasbeentestedbytheappropriateChineseLaborBureau.SEPCO1/2應(yīng)依照需要，為報(bào)考焊工提供課堂培訓(xùn)，并實(shí)際演示該項(xiàng)目標(biāo)焊接方法。SEPCO1/2應(yīng)確保每個(gè)焊工均已經(jīng)過中國(guó)勞動(dòng)局舉行相關(guān)考試。6.2.3 WeldingEngineerDepartmentrevieweveryengineerdepartment’strainingplanandthewelders’qualification,andwritesiteweldertrainingplanandwelderlistaboutthetrainingwhichwillbeapprovedbySEPCO1/2projectchiefengineer. 焊接工程處審核各工程處焊工培訓(xùn)計(jì)劃和參加培訓(xùn)焊工資質(zhì)，編制工地焊工培訓(xùn)計(jì)劃和參加培訓(xùn)焊工名單，報(bào)一、二企業(yè)項(xiàng)目總工同意。6.2.4 Inaccordancewiththeapprovedtrainingplanandthewelderlist,SEPCO1/2arrangethetrainingincludingtheorytrainandtechnicaltrain.按照同意焊工培訓(xùn)計(jì)劃和參加培訓(xùn)焊工名單，由SEPCO1/2統(tǒng)一安排培訓(xùn)，包含理論培訓(xùn)和技能培訓(xùn)。6.3 WelderTestingFacility焊工測(cè)試設(shè)備6.3.1 SEPCO1/2shallprovideanappropriateweldingtestingfacilityat-site.ThefacilityshallbesuitablefortestingwelderstointernationalCodestandards,togetherwithadequatefumeextraction,andaseparatescreenedtestboothforeachwelder.SEPCO1/2應(yīng)提供適當(dāng)現(xiàn)場(chǎng)焊接測(cè)試設(shè)施。設(shè)施應(yīng)適合于對(duì)焊工進(jìn)行符合國(guó)際法規(guī)標(biāo)準(zhǔn)測(cè)試，并可充分排煙，每個(gè)焊工應(yīng)有獨(dú)立遮蔽測(cè)試間。6.3.2 Thetestfacilityshallbeprovidedwithsafeandcalibratedweldingequipmentforeachoftheintendedweldingprocesses,allweldingequipmentshallbemaintainedingoodworkingorderatalltimes.Unsafe,uncalibrated,damaged,and/orunusableweldingequipmentshallberemovedfromthetestfacility.對(duì)每種擬測(cè)試焊接方法，測(cè)試設(shè)備均應(yīng)安全可靠且已經(jīng)過校準(zhǔn)，全部焊接設(shè)備應(yīng)一直保持良好工作狀態(tài)。不安全、未經(jīng)校準(zhǔn)、損壞和/或不能使用焊接設(shè)備應(yīng)停頓使用。6.3.3 Eachweldingmachineshallbeprovidedwithsuitablecablesandattachments(holders,earthclamps,etc)thatareingoodsafeworkingorder,anyfoundtobeunsafeshouldberemoved.每臺(tái)焊接機(jī)器應(yīng)具備狀態(tài)良好適宜電纜及附件（保持器、接地夾等），應(yīng)停頓使用發(fā)覺任何不安全機(jī)器。6.3.4 Testfacilitiesshallhavesuitablebakingandholdingovensfortheweldingfillermetalused.Asaminimumfillermetalshallbetreatedinaccordancewiththemanufacturersrecommendations. 測(cè)試設(shè)施應(yīng)具備適當(dāng)供焊接填充金屬使用烘焙爐與保持爐。最少應(yīng)依照制造商提議方法處理填充金屬。6.3.5 Allweldersshallbeprovidedwithsuitableandsafehandtools(grinders,brushes,etc),andpersonnelprotectiveequipment(PPE)forperformingweldingoperations. 應(yīng)向全部焊工提供進(jìn)行焊接作業(yè)所需適宜安全手開工具（磨光機(jī)、刷子等）以及個(gè)人安全保護(hù)器材(PPE)。6.4 WelderQualificationWorkProgress焊工資格認(rèn)定流程6.4.1 Whenacontractordeemsthathisweldercandidate(s)havedemonstratedtheabilityduringtrainingtoperformsoundweldsand/orhavepassedtheappropriateChineseLaborBureautests,SEPCO1/2weldingengineershouldsubmitconcernedwelders’trainingandtestdocumentswhichincludebutnotislimitedto: 假如SEPCO1/2認(rèn)為其焊工候選人在培訓(xùn)期間表現(xiàn)出了優(yōu)異焊接能力和/或已經(jīng)過中國(guó)勞動(dòng)局相關(guān)測(cè)試，SEPCO1/2焊接工程師需向SEPCO提交焊工培訓(xùn)及考評(píng)相關(guān)資料。這些資料包含但不限于： a)Concernedtestifieddocumentsaboutwelder’squalificationandapprovedexaminationonChineseLaborBureau; 焊工焊接作業(yè)資格及經(jīng)過中國(guó)勞動(dòng)局測(cè)試相關(guān)證實(shí)材料； b)WPS、PQRaboutthewelderqualifyingtest; 焊接測(cè)試相關(guān)WPS、PQR； c)Concernedtestifieddocumentsaboutthesiteconditionsaccordingtoexaminationrequirementsincluding:siteequipmentadjustingrecord、weldingrodandmaterialtestifydocuments、storeandwithdrawalrecord; 現(xiàn)場(chǎng)符合測(cè)試要求相關(guān)說明。包含：現(xiàn)場(chǎng)設(shè)備校準(zhǔn)統(tǒng)計(jì)、焊條及焊材證實(shí)文件、存放及領(lǐng)用統(tǒng)計(jì)；d)TheappropriatecontrolformsshallbeinapprovedspecificationwiththeprojectWCMthatisissuedinaccordancewithSEPCOprocedurePR-8710-8100-0025,WeldingProgram.依照SEPCOPR-8710-8100-0025焊接程序公布WCM中應(yīng)有適宜控制表格。6.4.2 SEPCOshallnotifyBSFaminimumof48hoursinadvanceofanyweldertests,givingthelocationandnumberofwelderstobetested,includingtheapplicableWPS. SEPCO應(yīng)在進(jìn)行任何焊工測(cè)試之前最少48小時(shí)通知BSF，說明測(cè)試地點(diǎn)、要測(cè)試焊工人數(shù)及適用WPS。6.4.3 SEPCO1/2shalltesteachwelderemployedontheCSPCNanhaiSteam&PowerProjectinaccordancewithanapprovedProjectProcedure/Specification. SEPCO1/2應(yīng)按照同意項(xiàng)目程序/規(guī)范測(cè)試CSPC南海汽電聯(lián)產(chǎn)項(xiàng)目所用每個(gè)焊工。6.4.4SEPCOweldengineers;intogetherwithcounterpartsfromBSF,willtakeoverallreviews,includingdocument,materials,andworkpiece,weldspotappearance.Non-destructivetest,aftertheappearanceinspectionofweldedworkpiecehasbeenprovedtobequalified,shallbeapplied.SEPCO焊接工程師和BSF代表對(duì)焊接文件、焊接材料、試件細(xì)節(jié)、焊縫外觀進(jìn)行檢驗(yàn)。焊縫外觀合格后，才能進(jìn)行無損檢驗(yàn)；Non-destructivetestshallbedoneintheselectionsofMT,PT,UTandRTetc.andnon-destructivetestmustbeimplementedbythosewhoarequalifiedthroughprofessionalskilltrainingandexamination.無損檢驗(yàn)采取磁粉、著色、超聲波、射線等方法，且必須由經(jīng)過專業(yè)培訓(xùn)考評(píng)且取得對(duì)應(yīng)方法合格證人員來完成。6.4.5 Awelderisallowedamaximumoftwoattemptsataweldingqualification.Ifawelderisconsideredacceptableforre-testinghe/sheshallundergoafurtheragreedtrainingperiodpriortoare-test.Followingre-trainingthewelderisonlyallowedonere-test,ifthewelderfallsthisre-testhe/sheshallnotbeallowedtoworkontheNanHaiproject. 一個(gè)焊工最多只允許嘗試進(jìn)行兩次焊接資格認(rèn)定。假如認(rèn)為某位焊工可進(jìn)行再次測(cè)試，在再次測(cè)試之前，這位焊工應(yīng)參加經(jīng)過協(xié)商深入培訓(xùn)。再次培訓(xùn)之后，僅允許焊工進(jìn)行一次再次測(cè)試，假如該焊工仍不能經(jīng)過測(cè)試，則應(yīng)禁止其在南海項(xiàng)目中工作。6.4.6 Whentheweldersuccessfullypassestheappropriatequalificationtest,he/sheisrequiredtoattendatrainingclassforexplaintheweldinggeneralworkrequirementsoftheCSPCNanhaiPetrochemicalsProject. 焊工成功經(jīng)過相關(guān)資格認(rèn)定測(cè)試后，要求其參加說明CSPC南海石化項(xiàng)目通用焊接作業(yè)要求舉行培訓(xùn)班。6.4.7 Followingsuccessfulqualification,SEPCOshallissueeachwelderapersonalIDCard,whichshallbeararecentphotographofthewelderandtheweldersuniqueIDnumber,togetherwiththelistoftherelevantapprovedqualificationsonthereverse(second)side.TheweldershallcarrythisIDCardatalltimeswhenworkingontheCSPCNanhaiPetrochemicalsProject.SEPCOshallhaveadifferentnumberingsystemfromothercontractors,andtheuniquewelderidentificationnumbergiventoeachweldershallnotbere-issuedtoanyotherwelderduringthelifeoftheCSPCNanHaiproject. 資格認(rèn)定合格之后，SEPCO應(yīng)采取不一樣于其余承包商編號(hào)系統(tǒng)，在整個(gè)CSPC南海項(xiàng)目期間，向每個(gè)焊工發(fā)放唯一焊工識(shí)別號(hào)不得再向其余任何焊工發(fā)放。6.4.8 ThewelderIDcardNo.usedbySEPCOisnumberedas:SEPCO--W。ThefirstgroupisSEPCO1/2;thesecondgroupiswelder’sprojectIDNumber;thethirdgroupisserialnumber,WisabbreviationofwordWelder. SEPCO使用焊工個(gè)人識(shí)別號(hào)編號(hào)為：SEPCO--W。第一組為SEPCO1/2；第二組為焊工出入證號(hào)；第三組為流水號(hào)，W為Welder縮寫。6.4.9 Priortothecommencementofanyworkonsite,allwelders,weldingoperatorsand/ortackweldersshallbequalifiedtotheapplicableapprovedContractorwelderqualificationstandards.ThesestandardsforweldingqualificationshallbeincludedintheprojectWCM.Onprocesspipingthefirsttwoproductionbuttweldsforeachnewlyqualifiedweldershallberadiographed. 全部焊工、焊接操作員和/或點(diǎn)焊工在現(xiàn)場(chǎng)開始任何作業(yè)之前，應(yīng)具備同意相關(guān)承包商焊工資格認(rèn)定標(biāo)準(zhǔn)資格。焊接資格認(rèn)定這些標(biāo)準(zhǔn)應(yīng)囊括在項(xiàng)目WCM內(nèi)。對(duì)于程序管道系統(tǒng)，每個(gè)剛才取得資格認(rèn)定焊工焊接頭兩個(gè)對(duì)接焊縫應(yīng)采取射線攝影進(jìn)行檢驗(yàn)。7.Record統(tǒng)計(jì)7.1 SEPCO1/2shallmaintaintestrecordlistsonadailybasisforallwelderqualifications,weeklyqualificationmaintenancelogs,welder’sweldrejectrecordsandanyotherrecordsassociatedwiththetestingandqualificationofwelders,andshallissueallwelderqualificationcertificatesforSEPCOapproval.SEPCO1/2應(yīng)每日保留全部焊工資格認(rèn)定測(cè)試統(tǒng)計(jì)清單、每七天資格認(rèn)定維護(hù)統(tǒng)計(jì)、焊工焊接不合格統(tǒng)計(jì)以及與焊工測(cè)試和資格認(rèn)定相關(guān)任何其余統(tǒng)計(jì)，并發(fā)放經(jīng)過SEPCO同意全部合格焊工資格認(rèn)定證書。Duringtheweldertraining,theteachershouldfillinwelder焊工培訓(xùn)過程中，焊接教練要填寫焊工操作技能培訓(xùn)統(tǒng)計(jì)表；Fillinweldertechnicalevaluationsheetaftercompletingqualificationexamination;焊工完成資格認(rèn)定測(cè)試后，要填寫焊工技能評(píng)定表；Weldingteachershouldkeepthenewestwelderqualificationrecordincludingrejectsrates.焊接教練應(yīng)保持最新焊工資格認(rèn)定統(tǒng)計(jì)，包含不合格率；SEPCOwelderengineershouldsubmitcopyofwelderqualificationrecordweekly.SEPCO焊接工程師每七天向BSF提交焊工資格認(rèn)定統(tǒng)計(jì)副本。8. Attachments附錄8.1 AttachmentA Welderoperationtechnicaltrainingrecord附錄A焊工操作技能培訓(xùn)統(tǒng)計(jì)表8.2AttachmentB Weldertechnicalevaluationsheet附錄B焊工技能評(píng)定表8.3AttachmentC Flowchart 附錄C 流程圖8.4AttachmentDListofWelderExaminationTeamMembers附錄D焊工考評(píng)小組組員名單8.5AttachmentE WPSforweldertrainingandskillappraisal附錄E焊工考試用WPS8.6AttachmentFQualifiedWelderList附錄F合格焊工名單AttachmentA附錄A Welderoperationtechnicaltrainingrecordsheet焊工操作技能培訓(xùn)統(tǒng)計(jì)表Name姓名WelderNo.焊工代號(hào)Regulation規(guī)格Material材料Weldingtechnical焊接工藝WeldIingrod焊條Position試件位置WeldingProcedure焊接程序WeldIingwire焊絲ConnectionStyle接頭型式Date日期WorkpieceNo.試件編號(hào)TechnicalCondition工藝情況Result結(jié)果AppearanceQuality外觀質(zhì)量Result結(jié)果InternalQuality內(nèi)部質(zhì)量Result結(jié)果Score得分TrainingCharge: TrainingCoach:培訓(xùn)責(zé)任人： 培訓(xùn)教練：AttachmentB附表B: AttachedFormB: 焊工技能評(píng)定表WelderSkillAppraisalSheet項(xiàng)目編碼ProjectCode:項(xiàng)目名稱ProjectName:日期Date:焊工姓名WelderName:證號(hào)CertificateNo:鋼印號(hào)SteelStampNo：考試類型TestCategory：焊接工藝方法WeldProcess:使用WPS:母材MaterialBaseMetal:厚度Thickness:手工或半自動(dòng)變素/每種方法ManualorSemi-AutomaticWeldingProcesses實(shí)際值MeasuredValue評(píng)定范圍EvaluatedScope襯墊pad(金屬、焊縫金屬等metal)(填fillin“是yes”或or“否no”)ASMEP-No.toP-No.P-No.FORMDROPDOWNFORMTEXTP-No.FORMDROPDOWNFORMTEXTtoP-No.FORMDROPDOWNFORMTEXTFORMCHECKBOX板plateFORMCHECKBOX管pipe(若是管,填直徑writedowndiameterforpipematerial)填充金屬metaltopack:;類別category填充金屬metaltopackF-No.(工藝process#1/工藝process#2)熔化性嵌條moltenpackingrod(GTAW)(填fillin“是yes”或or“否no”)#1工藝焊縫熔敷厚度moltenweldthicknessin#1process#2工藝焊縫熔敷厚度moltenweldthicknessin#2process焊接位置weldinglocation焊接方向(上坡焊/下坡焊)weldingorientation(upward/downward)反面保護(hù)氣(填“是”或“否”)backprotectiveweld(yesorno)熔化極氣體保護(hù)焊過渡形式transitdisposalinweldwithpolarizedliquefiedgasprotection鎢極氣體保護(hù)焊電流類型/極性currenttypeinweldwithtungstengasprotection/polarity其它結(jié)果otherresult類型type接收拒絕不適用inapplicable位置外觀檢驗(yàn):appearanceinspectionFORMCHECKBOXFORMCHECKBOXFORMCHECKBOX射線檢驗(yàn)結(jié)果:RTinspectionFORMCHECKBOXFORMCHECKBOXFORMCHECKBOX焊接試驗(yàn)執(zhí)行人WeldingTestUndertaker:試驗(yàn)室試驗(yàn)編號(hào)LaboratoryNo:茲證實(shí)本匯報(bào)記載正確，且測(cè)試試樣是依照ASME規(guī)范第IX卷要求進(jìn)行準(zhǔn)備、焊接和試驗(yàn)。Thisistocertifythatthisreportisrecordedwithoutfalse.Weldingtestsamplesareprepared,testedinaccordancewithrequirementinASMESpecificationVolume9現(xiàn)場(chǎng)焊接工程師:日期Date: AttachmentCFlowchart附錄C 流程圖IssuewelderIDcard頒發(fā)焊工個(gè)人識(shí)別卡WelderEnter焊工進(jìn)場(chǎng)TheoryTrain理論培訓(xùn)TheoryTestPass理論考試合格BSFprofessionwitnessthetestatsite聯(lián)絡(luò)BSF教授現(xiàn)場(chǎng)資格認(rèn)定測(cè)試見證Jointhetrainingclassclarifyingprojectweldingrequirements參加說明項(xiàng)目焊接要求培訓(xùn)班SiteTechnicalQualificationTest現(xiàn)場(chǎng)技能資格認(rèn)定測(cè)試Contractor