安全操作規(guī)程-(英文)

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TSInternationalMiningCo.,Ltd.

SafetyOperationProcedures

fortheminingmachines

TableofContents

ChuteFeederSafetyOperationProcedures

3

400x600JawCrusherOperationProcedures

4

BeltConveyorOperationProcedures

5

1500x3600BallMillSafetyOperationProcedures

6

FC-1500GradingMachineSafetyOperationProcedures

7

FlotationMachineSafetyOperationProcedures

8

PressFilterSafetyOperationProcedures

9

SlurryPumpSafetyOperationProcedures

10

ChuteFeederSafetyOperationProcedures

Equipmentcheck

Beforeturningonthemachine

MachineParts:

Safetyprotectiondeviceisitworkingproperly?

Couplingboltsandrollerisitworkingnormally?

Lubricatingoilandgreaseforthedecelerationpartisitworkingproperly?

Thewearandtearconditionoftheshieldandfunnel

Pushingrodorhandleisitbalance,theboltsinstalledaretheyloose?

Motor:

Arethestartingdeviceandtheindexlightsworkingproperly?

Isthehandleofthemanualmotoreasytorotate?

OperatingCheck

MachineParts

Istheminefeedingprocessnormal?

Aretheyanydebrisorlargepiecesoforethatimpacttheminefeedingprocess?

Isthereanyabnormalsoundcomingfromthedecelerator?Doesthetemperatureofthedeceleratorkeeprising?

Motor

Isthereanyabnormalsoundcomingfromtheelectricparts?Doesthetemperatureoftheelectricpartskeeprising?

Istheelectriccurrentabovethecontrolcabinetworkingnormally?

Theproceduretoturnonandoffthemachine

Theproceduretoturnonthemachine

Followtheequipmentcheckprocessandconductequipmentcheck

Cautionabouttheswitchonorder.Presstheswitchonbuttonafterensuringthatthemachineisreadytowork

Theproceduretoturnoffthemachine

Uponreceivingtheswitchofforderoremergencystoporderonthemachine,pressthestopbuttonrightawaytostopthemachinefromoperatingandthenturnofftheelectricsourceinsidethecontrollingcabinet.

Note

Followingtheproductionrequirementtofeedthemineevenly.Theeccentricdistanceofthefeedershouldnotbeadjusted

Cautiousaboutthemachineturnonandofforderandmakeproperdecisiononhowtohandlethesituation

Eachshiftmustfollowtherequirementandinspecttheconditionofthelubricatingoil,addthelubricatingoilasneeded

Theorewarehouseshouldbeclosedtopreventorefromdamagingthefeeder

Ifwood,metalandotherdebrisarefoundbeforetheyreachthefeeder,stopthefeederrightaway.Afterpickingupthewood,metalorotherdebris,turnonthemachinetoresumefeedingtheore.

400x600JawCrusherOperationProcedures

Preparatoryworkbeforestartingthemachine

Checkwhetherthechuteofthecrushercontainsoreordebris

Checkwhetherthepartsareproperlylubricated,addlubricatingoilasnecessary

Checkwhetherthereisanythingthatpreventsthecrusherfromworkingproperly.Checkwhetherthesafetyprotectionshieldisstillvalidandthelightingsareingoodworkingcondition.Ifanythingfails,fixedtheproblemsfirstbeforestart.

Turnontheswitchofthecrusher,checktheindicatorlightandmetertoensurethattheyareworking.Makesurethatthechuteorefeederisproperlyworking.

StarttheMachine

Aftermakingsurethatthecrusherisabletostart,presstheswitchonbuttonontopofthecontrolcabinettoallowthecrushertobootup.

Afterthecrusherisbootupproperly,proceedwiththefollowingcheck:

Checkwhetherthereisanyabnormalsoundfromthecrusher

Checkwhetherthereisanypartorscrewthatisbecomingloose.Ifabnormalsituationisfind,stopthemachinerightawaytofixtheproblem

Checktheelectricvoltageandcurrenttoseewhethertheyarewithinthenormalworkinglimit

Afterensuringthecrusherisworkingproperly,startfeedingtheore

Feedtheoreevenly;controltheinputaround20–30MTperhours

StoptheMachine

Stopfeedingtheore

Waittillthecrusheremptyoutthecrushedorefirst,thenpressthestopbuttonabovethecontrolcabinettostopthecrusherfrommoving

Turnofftheswitchofthecrusherlocatedinsidethecontrolcabinet

Duringthecrushingprocess,ifthecrusherisblockedorisworkinginabnormalcondition,stopthemachinerightaway.Resolvetheproblemfirstthenstartthemachineagain.

SafetyPrecautions

Theoperatormustgothroughsafetytraining

Duringthecrushingprocess,donotobservethemachinefromthetopofthecrusher

Duringthecrushingprocess,donotperformanycleaningorrepairingtasks

Duringthecrushingprocess,donotinserthand(s)intotheorefeedingopeningofthecrushertospreadouttheore

Thecrusherisrunningatthebestperformancewhenitis2/3full.Adjusttheamountoforefeedintothecrushertoensurethatthecrusherisrunningatitsbestperformance.

BeltConveyorOperationProcedures

Performthefollowingcheckbeforestartthemachine

Checkwhethertheoilinsidethedeceleratorisenoughandwhetherthescrewsinanypartsareloose

Checktheupperandlowerrollertoseewhethertheyareinworkingcondition,ensuringthattheself-aligningrolleraremovingfreely,andthebeltsareproperlyfastenedandconnected

Cleantherollersandunsurethereisnoobstaclethatwillpreventtherollerfromoperatingproperly

Checkandmakesurethattheinputandoutputorefunnelsarenotblocked

Donotoverloadthebeltconveyor.Beforestoptheconveyor,stopfeedingtheoreandwaittillalloreareemptedfromtheconveyor.

Everyshifthastochecktheequipmentonceevery15minutes

Checkthebearingandmotorofthedeceleratorandmakesuretheyareallworkingnormally.

Checkwhetherthebeltisstillinproperposition

Checkgearboxbearings,motorswhetheritisnormal

Checkwhetherthespacebetweentheheadandtailwheelsareblockedwithdebris,theconveyorbeltistearandtherollersarefunctioning

Checkwhetherthefunnelisblocked.Ifitisblocked,findoutthesourceoftheproblem;reporttheproblemtoresolvetheissue.

Performyourduty,aftertransporttherawmaterial,carryoutthesprayprocessrightawayanddelivertherawmaterialtothedesignatedpoint.

Ifthemachineismalfunctioningduringthecheckingprocess,donotinsertyourhandintothemachinetofixtheproblem.Stopthemachinefirstbeforeconductingtherepairprocedures.

Cleanupthesurroundingareas

1500x3600BallMillSafetyOperationProcedures

Maintenancecheckbeforestartingthemachine

Thebodyofthemachineandthetransmissionsystem

Checkwhetherthereisanypartorscrewthatisbecomingloose.Manholecover,materialinputdeviceisworkingproperly.

Checkwhetherthedeceleratorisfunctioningnormally,thespoonheadlooksnormal,thescrewsareproperlytightened

Checkwhetherthesafetyprotectiondeviceisworking,andwhetherthereisanythingthatpreventsthemachinefromfunctioningwell.

LubricatingSystem

Checkwhetherthelubricatingoilforthehollowshiftisinwithintherequirement,oilforthegearhasreachedtherequiredlevel

Checkwhethertheoilforthedeceleratoriswithintherequirement,whetherthelubricatingoilisstillclean

Motor

Isthelowvoltagecabinetfunctioningwell?Isthesignalandmeterfunctioningasrequired?

Isthewiringworkingproperly?Isthereenoughgreaseforthebearingofthemotor?Istheminebrushingconditionlooksnormal?

Tostartthemachine

Beforepressthestartbutton,makesurethereisnothingthatwillobstructthemachinefromfunctioningnormally.

Tostopthemachine

Beforepressthestopbutton,wait5to10minutestillthemachineemptiesthemine,andthenturnoffthepowersource.

Stopthemachineimmediatelyif:

5secondsafterstart,thefrequencysensitiverheostatoftheACcontactorisnotturnonoritisturnedonbuttheelectricmeterindicatesthatitisoverthelimitandthespeedoftherotationisnotnormal.

Themainbearingvibratestoomuchorthetemperatureofthemainbearingraisedmorethan60degreeanditcontinuestorise.

Thelining,humanorifice,rotatingpartsandotherconnectingboltsstarttobecomelooseorfalloff.

Thegrindingpartsorlinerstarttowearandtear.

Theotherpartsofthemill,suchasconnectingboltsbecomeloose,whichaffectstheproductiontooperatesafely.

FC-1500GradingMachineSafetyOperationProcedures

CheckingtheMachine

Checkbeforeoperatingthemachine

Whetherthespiralbladeisstillintact

Whetherthetankisblockedorleaked.

Isthereenoughoilforthedecelerator,istheoilstillclean?

Whetherthedrivebeltisstillintactandnottwisted.

Whethertheconnectingboltisloosed.Istheprotectionshieldproperly

Fastened

Duringtheoperation

Isthespiralbladerotatesmoothly

Checkwhethertheupperandloweraxlegenerateunusualsoundwhen

rotating

Isthetemperatureofthedeceleratortoohighoristhereanyoilleaking

Thesequencetostartandstopthemachine

Tostartthemachine

Liftupthespiralshaft

Afterrotating1to2times,istherotatinglookssmooth?

Afterthemachineisbootup,pulldownthespiralshaft(whenpullingdownthe

spiralshaft,usingintermittentonandoffmethod)

Tostopthemachine

Stopthemillfirstandwaittillthegrindedoretotalprocessedandemptiedoutofthegradingmachine,thenstopthemachine

Pressthestopbuttontostopthespiralshaftfrommoving

Liftupthespiralshafttothespecificposition,thespiralshaftshouldnotcoverbythegrindedore

RepairandMaintenance

Oilnozzleshouldbefilledonceineveryshift

Bigandsmallgearshouldbelubricatedonceineveryshift

Theoillevelofthedeceleratorshouldbecheckedonceineveryshift.Theoilshouldbefilledonceayear,theoilcontainershouldbecleanedandnewoilshouldbeaddedatleastonceevery2years.

Toincreasetheefficiencyofthedecelerator,thedeceleratorshouldbecheckedonceaweek,filledwithoilonceeveryyear,cleanedandreplacedwithnewoilonceevery2years.

FlotationMachineSafetyOperationProcedures

CheckingTheMachine

Checkbeforeoperatingthemachine

ChecktoseewhetherthegapbetweentheimpellerCoverisinproperdistance

Checktoseewhethertheimpellermotorisstuck

Checktoseewhetherthewaterchuteisleaking,whetherthereisanydebrisinthechuteandwhethertheScrapershaftisintact

Checktoseewhetherthebeltisloose,over-tightenortear

Checktoseethefasteningboltsareloose

Duringtheoperation(checkevery30minutes)

Checkwhethertheverticalaxisisvibrating

Checkwhetherthescraperisrotatingproperly

Checkwhetherthereisanycrushsoundinsidetheflotationchute

Checkwhetherthesuckingpowerisevenlydistributedineachflotationmachine

Thesequencetostartthemachine

Afterrotating1to2times,istherotatinglookssmooth?

Pressthestartbuttontostarttheflotationmachineandxxx

Thestartsequencesare:Fineselection3,fineselection2,fineselection1,roughselectionandscreenselection

Waitfortheflotationmachinetofunctionproperlybeforestartthestirringtankandfeedtheore

Thesequencetostopthemachine

Stopthestirringtankfirstthenstoptheflotationmachine

Thestopsequencesare:roughselection,screenselection,fineselection1,fineselection2,fineselection3,thenstopscraper

Stopaddingthechemicalsintothestirringtank.Cleanupthesurroundingarea

PressFilterSafetyOperationProcedures

CheckingTheMachinebeforestartingthemachine

Isthefueltankoillevelnormal

Isthemanualvalvebetweenthefueltankandtheoilpumpopen?

Isthereanysedimentsthatstuckatthebottomandblockthefilter

Ensurethatthereisnothinginthesurroundingthatwouldaffectthemachinetooperatenormally

Tostartthemachine

Opentherawmaterialinputvalve

Selecttheoperationmethodandpressthestartbutton

Afterstartthemachine,checkwhethertheoilpipethattransmittheoilthatreturnedbacktothefuelbankandmakesureitisclean

Istheoilpipeleaking

Itemstopayattentiontowhenoperatingthemachine

Doesthemachinegenerateunusualsound

Istherawmaterialinputvalvefunctioningproperly?Isthetemperatureofthemachinestaysnormal?

Arethereanyboltsbecomingloosen?

Isthefilteringclothtear?

Tostopthemachine

Closetherawmaterialinputvalve.Turnontheback-flowswitchofthemineslurry

Pressthestopbuttonandturnoffthepowersource

Waitfor3minutesandopenthefilterplate

Takeouttheconcentratesstuckonthefilteringclothandstretchthefilteringcloth

Safetyprecaution

Donotperformanycleaning,repairingandmaintenanceserviceswhenthemachineisrunning

Duringthepressingprocess,nooneshouldgoclosetothefilterplateinordertopreventtheanyinjurycauseduetoaccidentalsplashingofthemineslurry

Keepthesurroundingareaclean

SlurryPumpSafetyOperationProcedures

Itemstopayattention

Beforeswitchingonthepump,turntheshafttotheproperpositioned.Thisistopreventslurryfromblockingthemachineandoverheattheelectricparts

Whenthepumpisstopmorethan8hours,makesuretheelectricinsulatorischeckedbeforeswitchingonthepump

Makesurethesafetyprotectionshieldisintact

Donotsplashthewateronthepumptocooldownthebearingofthepump

Afterrepairingtheelectricpart,makesurethedirectorthatthemotorrotatesistherightdirection,oritwillloosentheimpellerandbearingandcauseaccidenttohappen

Checkingthemachinebeforeoperating

Checkwhetherthewatersealwaterisnormalandthelubricatinggreasehasmettherequiredpositi