注塑APQP資料參考

,,潛在失效模式及后果分析POTENTIALFAILUREMODEANDEFFECTANALYSIS,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,FMEA編號(hào)：FMEANUMBER,,,,JBGM030201,,,,

,,,,,,,,,,,,,,,,,,（過程FMEA）,,,,,,,,,,,,,,,,,,,,,頁(yè)碼：第,,,,頁(yè),,共,,頁(yè)

,,,,,,,,,,,,,,,,,,(PROCESSFMEA),,,,,,,,,,,,,,,,,,,,,PAGE,,,,,,OF,,

項(xiàng)目名稱：,,,,輪轂罩,,,,,,,,,,,過程責(zé)任部門：,,,,,,,注塑車間/噴涂車間,,,,,,,,,,,,,,,,,編制者：,,,劉立濤,,,,,

ITEM,,,,hub-capwheel,,,,,,,,,,,PROCESSREPONSIBILITY,,,,,,,InjectionShopPaintshop,,,,,,,,,,,,,,,,,PREPAREEDBY,,,,,,,,

車型年/車輛類型：,,,,,,,,,,,,,,,關(guān)鍵日期：,,,,,03/02/10,,,,,,,,,,,,,,,FMEA日期（編制）：,,,,,,,03/02/10,,（修訂）,,,

MODELYEARS(S)VEHICIE(S),,,,,,,,,,,,,,,KEYDATE,,,,,,,,,,,,,,,,,,,,FMEADATE(ORIG.),,,,,,,,,,(REV.),,

主要參加人員：,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,

CORETEAM,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,

編號(hào)NO,工藝process,過程功能,,,,,潛在,,,潛在,,,,嚴(yán),級(jí),潛在失效,,,,頻,現(xiàn)行工,,,,探測(cè),,風(fēng)險(xiǎn),,建議的,,,,責(zé)任及目標(biāo),,,,,措施結(jié)果ACTIONRESULTS,,,,,,,,,

,,PROCESS,,,,,失效模式,,,失效后果,,,,重,別,起因/機(jī)理,,,,度,藝控制,,,,度,,順序,,措施,,,,完成日期,,,,,采取的措施,,,,嚴(yán),,,,,

,,FUNCTION,,,,,POTENTIALFAILUREMODE,,,POTENTIALEFFECT(S)OFFAILURE,,,,度,CLASS,POTENTIALCAUSE(S)/MECHANISM(S)OFFAILURE,,,,（O）,CURRENTDESIGNCONTROLS,,,,（D）,,數(shù),,RECOMMEMDEDACTION(S),,,,RESPONSIBILITY&TARGETCOMPLETIONDATE,,,,,ACTIONTAKEN,,,,重,頻,探,,,

,,,,要求,,,,,,,,,,（S）,,,,,,OCCUR,,,,,DETEC,,RPN,,,,,,,,,,,,,,,度,度,測(cè)度,,（PRN）,

,,,REQUIREMENTS,,,,,,,,,,,SEV,,,,,,,,,,,,,,,,,,,,,,,,,,,,（S）,（O）,（D）,,,

35,注塑injection,注塑件應(yīng)無(wú)不滿的缺陷nofailureonsurfaceexampleshortage,,,,,注塑不滿noshortage,,,致使顧客對(duì)外觀不滿意customerdissatisfywiththesurface,,,,7,,模具的溫度低mouldtemperatureislower,,,,5,每班對(duì)模具的溫度測(cè)量一次checkthemouldtemperatureeverygroup,,,,5,,175,,減小模具冷卻水的流量reducetheflowofcyclewater,,,,injectionshop03/03/01,,,,,減小循環(huán)水的流量reducetheflowofcyclewater,,,,7,2,5,,70,

,,注塑件應(yīng)無(wú)不滿的缺陷nofailureonsurfaceexampleshortage,,,,,注塑不滿noshortage,,,安裝后的牢固度降低lowerinstallfirmness,,,,7,,噴嘴堵塞溫度偏低壓力偏低injectionnozzlebepluged,,,,5,在開機(jī)前試噴射sprayafteropentheequipment,,,,4,,140,,稱量每次射出后的料塊的重量與射定值是否相符weightheplasticblockthatbesprayfromtheequipment,,,,injectionshop03/03/01,,,,,稱量每次射出的料塊weigh,,,,7,2,2,,28,

,,注塑件表面無(wú)銀紋、流線nostreamlineonsurface,,,,,出現(xiàn)銀紋、流線nostreamline,,,致使顧客對(duì)外觀不滿意customerdissatisfywiththesurface,,,,7,,"注射速度慢、注射壓力小、或烘烤時(shí)間短injectionspeedisslow,pressureissmallordryingtimeisshort",,,,4,調(diào)整注射壓力和時(shí)間等參數(shù)，缺陷消失后可正常生產(chǎn)，必須按工藝烘烤2小時(shí)adjustinjectionpressureandtimeonlythesefailuredisappeartheworkercanbeginworkdrytime2H,,,,5,,140,,缺陷消失后方可生產(chǎn)beginworkafterthesefailuredisappear,,,,injectionshop03/2/21,,,,,控制好注射壓力、時(shí)間controlinjectionpressuretime,,,,7,2,2,,28,

,,成品無(wú)變形，裝配無(wú)困難nodeformationnodifficultwhenmounting,,,,,有變形，造成裝配困難nodeformation,,,致使顧客不滿意customerdissatisfywiththesurface,,,,7,,塑料產(chǎn)品在溫度降低時(shí)產(chǎn)生抽縮shorteningwithtemperaturechange,,,,4,"每件進(jìn)行外形檢查，有變形的進(jìn)行修正100%inspect,readjustthefailurepart",,,,4,,112,,"每個(gè)零件都進(jìn)行形狀的檢查，有變形的進(jìn)行修正100%inspect,readjustthefailurepart",,,,injectionshop03/03/01,,,,,"100%檢查100%inspect,readjustthefailurepart",,,,7,2,2,,28,

,,出廠成品表面無(wú)磕碰劃傷thesurfaceofshippedpartnofailure,,,,,有磕碰劃傷nofailure,,,致使顧客對(duì)外觀不滿意customerdissatisfywiththesurface,,,,7,,包裝、運(yùn)輸過程中表面受損whenpackingandtransportpartbedamaged,,,,4,每件進(jìn)行外觀檢驗(yàn)100%inspect,,,,4,,112,,每個(gè)零件都裝在一個(gè)塑料袋中防止磕碰表面puteverypartintoaplasticbag,,,,injectionshop02/03/01,,,,,裝入塑料袋puteverypartintoaplasticbag,,,,7,2,2,,28,

,,出廠成品表面無(wú)磕碰劃傷thesurfaceofshippedpartnofailure,,,,,有磕碰劃傷nofailure,,,致使顧客對(duì)外觀不滿意customerdissatisfywiththesurface,,,,7,,包裝、運(yùn)輸過程中表面受損whenpackingandtransportpartbedamaged,,,,4,每件進(jìn)