PPAP生產(chǎn)件批準程序中英文對照

PPAP生產(chǎn)件同意程序中英文對照(IATF16949-)生產(chǎn)件同意程序PPAP（IATF16949-）1、目的1.Purpose確保公司對的理解顧客工程設(shè)計統(tǒng)計和規(guī)范的全部規(guī)定，并在執(zhí)行所規(guī)定的生產(chǎn)節(jié)拍條件下的實際生產(chǎn)過程中，含有持續(xù)滿足這些規(guī)定的潛在能力。Itaimstoensurethatthecompanyhasunderstoodallcustomerengineeringdesignrecordandspecificationrequirementsproperlyandtheprocesshasthepotentialcapabilitytoproduceproductconsistentlymeetingtheserequirementscontinuouslyduringanactualproductionprocessatthequotedproductionrate.2、合用范疇2.Scope合用于公司用于汽車制造顧客的全部生產(chǎn)和/或服務(wù)所需的生產(chǎn)性零組件之同意。如客戶有特殊規(guī)定，必須按照客戶的規(guī)定執(zhí)行。Itappliestoapprovalofallproductionpartsneededforproductionand/orserviceoftheautomanufacturingcustomer.Ifthecustomerhasspecialrequirements,itshallbeimplementedaccordingtotherequirementsofthecustomer.3、定義3.Definition3.1PPAP：指ProductionPartApprovalProcess（生產(chǎn)件同意程序）的英文簡稱。3.1PPAP:RefertoEnglishabbreviationofProductionPartApprovalProcess.3.2生產(chǎn)件：在生產(chǎn)現(xiàn)場，用批量生產(chǎn)工裝、量具、工藝過程、材料、操作者、環(huán)境和過程設(shè)立等，如：循環(huán)時間/壓力等的過程設(shè)立下被制造出來的部件。3.2Productionpart:Refertopartsmanufacturedbyusingproductiontooling,measuringimplement,technicalprocess,material,operator,environmentandprocessessettingsuchascycletime/pressureintheproductionfield.4、職責4.Responsibilities4.1APQP小組負責與顧客聯(lián)系貫徹多種狀況下提交PPAP的多種規(guī)定。4.1TheAPQPteamshallcontactthecustomertocarryoutvariousPPAPsubmissionrequirementsunderallkindsofconditions.4.2項目經(jīng)理負責將產(chǎn)品/零件PPAP的有關(guān)資料提交顧客進行同意。4.2Theprojectmanagershallsubmittherelateddataoftheproduct/partPPAPtothecustomerforapproval.4.3各部門協(xié)助項目經(jīng)理執(zhí)行顧客對PPAP的多種規(guī)定，并提供有關(guān)資料。4.3EachdepartmentshallcooperatewiththeprojectteamtoimplementvariousrequirementsofthecustomertoPPAPandproviderelateddata.5、程序Procedure5.1當顧客和公司有需求和規(guī)定時，項目經(jīng)理和有關(guān)責任部門依本文獻中的規(guī)定對提交給顧客同意的生產(chǎn)件制作PPAP資料，經(jīng)項目組審查后，呈報項目經(jīng)理核準，按顧客規(guī)定，將其提交給顧客同意。5.1Whenthecustomerandthecompanyhavedemandandrequirement,theprogrammanagerandrelatedresponsibledepartmentsshallmakePPAPdatafortheproductionpartsubmittedtothecustomerforapprovalaccordingtotheprovisionsinthisdocument,submitittotheprojectteamleaderforapprovalafteritisreviewedbytheprojectmanager,andthensubmitittothecustomerforapprovalaccordingtotherequirementsofthecustomer.5.2提交給顧客同意的生產(chǎn)件必須在量產(chǎn)第一批產(chǎn)品發(fā)運前完畢同意，除非顧客放棄該生產(chǎn)件的同意規(guī)定（規(guī)定顧客簽訂姓名和日期并統(tǒng)計存檔）；不管顧客有無規(guī)定公司正式提交生產(chǎn)件的PPAP資料，項目組都必須對PPAP文獻中全部合用的項目進行評審和更新，以反映生產(chǎn)過程的狀況。提交給顧客同意的生產(chǎn)件必須取自重要的和有效的生產(chǎn)過程，該生產(chǎn)過程必須是1小時到8小時的生產(chǎn)，且規(guī)定數(shù)量最少為300件持續(xù)生產(chǎn)的產(chǎn)品/部件，除非顧客或顧客授權(quán)的質(zhì)量代表另有書面規(guī)定和規(guī)定。5.2Theproductionpartsubmittedtothecustomerforapprovalshallbeapprovedbeforeshipmentofthefirstbatchofproductsinmassproduction,unlessthecustomerwaivestheapprovalrequirementoftheproductionpart(requirethecustomertosignthenameanddateandrecordandfileit);whetherthecustomerrequiresthecompanytosubmittheproductionpartPPAPdataformallyornot,theprojectteamshallreviewandupdateallapplicableitemsinthePPAPdocumenttoreflecttheconditionoftheproductionprocess.Theproductionpartsubmittedtothecustomerforapprovalshallbetakenfromasignificantandeffectiveproductionprocess;theproductionprocessshallbefromonehourtoeighthoursofproduction,andwiththespecifiedproductionquantitytototalaminimumof300consecutiveproducts/parts,unlessotherwisespecifiedandrequiredinwrittenbythecustomerorthecustomerauthorizedqualityrepresentative.5.2.1提交給顧客同意的生產(chǎn)件，其取自的生產(chǎn)過程必須在生產(chǎn)現(xiàn)場使用與量產(chǎn)生產(chǎn)環(huán)境同樣的工裝、量具、過程、材料和操作者進行生產(chǎn)。來自每一種生產(chǎn)過程的部件，如：相似的裝配線或工作單元，有關(guān)檢查都必須對其進行測量和對代表性樣件進行實驗。5.2.1Theproductionpartsubmittedtothecustomerforapprovalshallbetakenfromtheproductionprocessthatproducesthepartbyusingthesametooling,measuringimplement,process,materialsandoperatorsfromthemassproductionenvironmentattheproductionsite.Thepartsfromeachproductionprocess,suchasthesameassemblylineorworkcell,shallbemeasuredandtherepresentativesampleshallbetested.5.2.2PPAP文獻必須涉及顧客產(chǎn)品同意部門，負責核準特許人員的姓名和日期。5.2.2ThePPAPdocumentshallcovertheproductapprovaldepartmentofthecustomerandthenameofthepersonresponsibleforapprovalandthedate.

5.3生產(chǎn)件提交給顧客同意的時機：對出現(xiàn)下述狀況的生產(chǎn)性零部件，項目組必須在量產(chǎn)第一批生產(chǎn)件發(fā)運到顧客之前提交PPAP同意，除非顧客負責產(chǎn)品同意部門放棄了該規(guī)定。5.3Opportunityofsubmittingtheproductionparttothecustomerforapproval:Astotheproductionpartinthefollowingcases,theprojectteamshallsubmitPPAPforapprovalbeforeshipmentofthefirstbatchofproductsinmassproduction,unlesstheproductapprovaldepartmentofthecustomerwaivesthisrequirement.5.3.1一種新的零件或產(chǎn)品（即：以前未曾提供應(yīng)顧客的零件或產(chǎn)品）。5.3.1Anewpartorproduct(thatis:partorproductneversuppliedtothecustomerpreviously).5.3.2對以前提交給顧客同意的零件或產(chǎn)品不符合（如：產(chǎn)品性能不同于顧客的規(guī)定；尺寸或能力問題；供應(yīng)商問題；實驗，涉及材料、性能、工作確認問題等）進行的糾正。5.3.2Correctionoftheinconformity(e.g.:productperformancedifferentfromtherequirementsofthecustomer;sizeorcapabilityproblems;supplierproblems;test,includingproblemsarisingfrommaterial,performanceandworkingconfirmation)ofthepartorproductsubmittedtothecustomerforapprovalpreviously.5.3.3由于設(shè)計統(tǒng)計、規(guī)范或材料方面的工程更改引發(fā)的變化。5.3.3Changescausedbyengineeringchangetodesignrecords,specificationsormaterials.5.4當公司產(chǎn)品的生產(chǎn)件號、工程更改、生產(chǎn)場合、材料供應(yīng)商和生產(chǎn)過程有變更時，項目經(jīng)理必須告知顧客，并根據(jù)顧客規(guī)定保存生產(chǎn)件和提交生產(chǎn)件給顧客同意。5.4Whentheproductionpartnumber,engineeringchange,productionplace,materialsupplierandproductionprocessoftheproductarechanged,theprojectmanagershallinformthecustomer,keeptheproductionpartandsubmitittothecustomerforapprovalaccordingtotherequirementsofthecustomer.5.5當有下列狀況發(fā)生變化時，項目經(jīng)理應(yīng)與顧客進行協(xié)商和溝通，并根據(jù)顧客的規(guī)定與否在量產(chǎn)第一批產(chǎn)品發(fā)運到顧客之前需提交生產(chǎn)件同意資料，項目組對PPAP所規(guī)定的全部項目必須重新進行評審、修訂和更改。5.5Whenchangehappensinthefollowingcased,theprojectmanagershallconsultandcommunicatewiththecustomertodecidewhetheritisnecessarytosubmittheproductionpartapprovaldatabeforethefirstbatchofproductsinmassproductionisdeliveredtothecustomeraccordingtotherequirementsofthecustomerandshallreview,reviseandchangeallitemsspecifiedinPPAPagain.5.5.1和以前顧客同意過的生產(chǎn)件相比，使用了其它不同的材料。5.5.1Comparingwiththeproductionpartapprovedbythecustomerpreviously,otherdifferentmaterialsareused.5.5.2使用新的或改善的工裝（不涉及易損工裝）、設(shè)備等，涉及附加的和替代用的工裝。5.5.2Neworimprovedtooling(notincludingdamageabletooling)andequipments,includingadditionalandsubstitutetooling,areused.5.5.3對現(xiàn)有工裝或設(shè)備進行修改及重新調(diào)試后進行的生產(chǎn)。5.5.3Produceaftermodifyingandreadjustingtheexistingtoolingorequipmentsagain.5.5.4把工裝或設(shè)備轉(zhuǎn)到其它生產(chǎn)場地或在另一生產(chǎn)場地進行的生產(chǎn)。5.5.4Transferthetoolingorequipmenttootherproductionplacesorproduceinanotherproductionplace.5.5.5供應(yīng)商對零件、材料、或服務(wù)（如：ED等）的更改，從而影響顧客的裝配、功效、耐久性或性能的規(guī)定。5.5.5Changesoftheparts,materialsorservice(e.g.:ED,etc.)bythesupplierinfluencethecustomerrequirementsforassembling,function,durabilityorperformance.5.5.6任何影響顧客規(guī)定的裝配性、功效、性能或耐久性的更改（涉及由公司內(nèi)部制造的或由供應(yīng)商制造的生產(chǎn)產(chǎn)品部件的產(chǎn)品和過程更改）。另在提交生產(chǎn)件給顧客之前，公司必須就供應(yīng)商提出的任何申請和規(guī)定先與顧客達成一致。5.5.6Anychanges(includingproductandprocesschangesoftheproductionpartsmanufacturedbythecompanyorbythesupplier)influencingthecustomer’srequirementsforassembling,function,performanceordurability.Inaddition,beforesubmittingtheproductionparttothecustomer,thecompanyshallreachonagreementwiththecustomerontheapplicationandrequirementsofthesupplier.5.5.7實驗/檢查辦法的更改（涉及新技術(shù)的采用并不影響接受準則）。5.5.7Changesofthetest/inspectionmethods(includinguseofnewtechnologywithoutinfluenceonacceptancespecifications).5.5.8由于顧客對公司產(chǎn)品質(zhì)量的緊張，而規(guī)定推遲供貨。5.5.8Thecustomerconcernsaboutthequalityoftheproductandrequiredelayingsupplyofgoods.5.6對公司提交給顧客同意的生產(chǎn)件，其所規(guī)定的內(nèi)容/項目（需要保存所提交的PPAP資料）應(yīng)根據(jù)顧客擬定的生產(chǎn)件提交同意等級進行保存和提交下述項目/內(nèi)容的文獻、資料和統(tǒng)計（若對生產(chǎn)件同意的必要性有任何疑問，項目組負責人應(yīng)與負責顧客零件同意的部門聯(lián)系以消除疑問）。5.6Astotheproductionpartsubmittedtothecustomerforapprovalbythecompany,keepthecontent/items(needingtokeepthePPAPdatasubmitted)requiredbythecustomeraccordingtotheproductionpartsubmissionandapprovalleveldefinedbythecustomerandsubmitthedocuments,materialsandrecordsofthefollowingitems/content(Ifthereisanydoubtconcerningtheneedforproductionpartapproval,theprojectteamprincipalshallcontacttheresponsiblepartapprovaldepartmentofthecustomertoremovethedoubt).5.6.1產(chǎn)品設(shè)計統(tǒng)計：項目組必須含有全部的可銷售產(chǎn)品的設(shè)計統(tǒng)計，涉及：部件的設(shè)計統(tǒng)計或可銷售產(chǎn)品的具體信息。若設(shè)計統(tǒng)計（如：CAD/CAM數(shù)學(xué)數(shù)據(jù)、零件圖紙、規(guī)范等）是以電子版形式存在，則公司必須制作一份硬件拷貝（如：帶有圖例、幾何尺寸與公差的表格或圖紙）來擬定所進行的測量。5.6.1Productdesignrecord:Theprojectteamshallhavealldesignrecordsforsaleableproducts,includingdesignrecordsforcomponentsordetailedinformationofthesaleableproducts.Whenthedesignrecordisinelectronicformat,thecompanyshallproduceahardcope(e.g.:pictorial,geometricdimensioningandtolerancingsheetsordrawings)toidentifymeasurementstaken.

5.6.2過程流程圖：項目組必須使用公司規(guī)定的過程流程圖格式（參見《產(chǎn)品質(zhì)量先期策劃程序》中的“過程流程圖”）來清晰地描述生產(chǎn)過程的環(huán)節(jié)和次序，并滿足顧客規(guī)定的需求和規(guī)定及盼望。5.6.2Processflowchart:Theprojectteamshallusedtheprocessflowchart(refertothe“processflowchart”intheAPQPProcedure)specifiedbythecompanytodescribethestepandorderoftheproductionprocessclearlyandmeetthedemand,requirementandexpectationspecifiedbythecustomer.5.6.3過程失效模式與效果分析（PFMEA）5.6.3Processfailuremodeandeffectanalysis(PFMEA)項目組必須對提交給顧客同意的生產(chǎn)件進行過程失效模式及后果分析（PFMEA）。Theprojectteamshallperformprocessfailuremodeandeffectanalysis(PFMEA)totheproductionpartsubmittedtothecustomerforapproval.5.6.4尺寸成果：質(zhì)量部必須提供在設(shè)計統(tǒng)計和控制計劃中有規(guī)定的尺寸驗證都已經(jīng)完畢，以及其成果表明符合規(guī)定規(guī)定的證據(jù)。5.6.4Resultofdimension:Thequalitydepartmentshallprovideevidencethatthedimensionverificationrequiredinthedesignrecordandthecontrolplanhasbeenfinishedandtheresultsmeetthespecifiedrequirement.A）質(zhì)量部必須將全部在設(shè)計統(tǒng)計和控制計劃中注明的尺寸（參考尺寸除外）特性和規(guī)范的實際測量成果統(tǒng)計在“檢查數(shù)據(jù)表”中。A)Thequalitydepartmentshallrecordalldimension(exceptreferencedimension)characteristicsmarkedindesignrecordandthecontrolplanandthenormativepracticalmeasuringresultinthe“inspectiondatasheet”.B）項目組必須標明設(shè)計統(tǒng)計的日期、更改等級和任何尚未涉及在制造零件所根據(jù)的設(shè)計統(tǒng)計中的、經(jīng)授權(quán)的工程更改文獻。B)Theprojectteamshallmarkthedateandchangelevelofthedesignrecordandanyauthorizedengineeringchangedocumentsnotyetincludedinthedesignrecordofthepartsmanufactured.C）項目組必須在所測量的零件中擬定一件為原則樣品，并對其予以明確標記和保存。C)Theprojectteamshalldetermineaspecificationssamplefromthepartsmeasuredandidentifyitclearlyandkeepit.D）項目組必須在全部的輔助文獻（如：剖面圖、幾何尺寸和公差圖、或其它的與零件圖有關(guān)的輔助圖）上統(tǒng)計更改的等級、繪圖日期、公司名稱和零件編號。根據(jù)保存/提交規(guī)定表，這些輔助材料的復(fù)印件也必須與檢查數(shù)據(jù)表一起提交。D)Theprojectteamshallrecordthechangedlevel,drawingdate,companynameandpartIDinallauxiliarydocuments(e.g.:sectionplan,geometricdimensionandtolerancediagram,orotherauxiliarychartsrelatedtotheparts).Accordingtothereservation/submissionrequirements,copiesofthoseauxiliarymaterialsshallbesubmittedalongwiththeinspectiondatasheet.5.6.5材料/性能實驗成果的統(tǒng)計5.6.5Recordsofmaterial/performancetestresults有關(guān)設(shè)計統(tǒng)計或控制計劃中規(guī)定的實驗，項目組必須有材料/性能實驗成果的統(tǒng)計。Theprojectteamshallhaverecordsofthematerial/performancetestresultsfortestsspecifiedinthedesignrecordorthecontrolplan.5.6.5.1材料實驗成果5.6.5.1Materialtestresult1）當設(shè)計統(tǒng)計或控制計劃中規(guī)定有化學(xué)、物理和金相的規(guī)定時，質(zhì)量部必須對全部的零件和產(chǎn)品材料進行實驗。1)Whenchemical,physicalandmetallographicrequirementsarespecifiedbythedesignrecordorthecontrolplan,thequalitydepartmentshallperformtestsforallpartandproductmaterials.2）設(shè)計統(tǒng)計和有關(guān)規(guī)范規(guī)定的全部實驗，質(zhì)量部均應(yīng)將實驗的數(shù)量和每項實驗的實際成果統(tǒng)計于材料實驗成果表中。對于尚未納入設(shè)計統(tǒng)計中的任何授權(quán)的工程更改文獻也應(yīng)將其進行注明。2)Astoalltestsrequitedbythedesignrecordandrelatedspecifications,thequalitydepartmentshallrecordthequantitytestedandtheactualresultsofeachtestinthematerialtestresultform.Alsoindicateanyauthorizedengineeringchangedocumentsthathavenotyetbeenincorporatedinthedesignrecord.3）生產(chǎn)件同意材料實驗成果報告必須涉及下列內(nèi)容：3)Thereportofthetestresultoftheproductionpartapprovalmaterialsshallincludethefollowingcontent:a）被實驗零件的設(shè)計統(tǒng)計更改等級、以及被實驗零件的技術(shù)規(guī)范的編號、日期及更改等級。a)Designrecordchangelevelofthepartstested,andthenumber,dateandchangelevelofthetechnicalspecificationstowhichthepartwastested.b）進行實驗的日期。b)Thedateonwhichthetestingtookplace.

c）材料供應(yīng)商的名稱，以及當顧客提出規(guī)定時，注明他們在顧客同意的供應(yīng)商名單上的材料供應(yīng)商代號碼。c)Nameofthematerialsupplier,whenrequiredbythecustomer,thecodenumberofthematerialsupplierfromthecustomer-approvedsupplierlist.d）對于顧客開發(fā)的材料規(guī)范及有顧客同意的供應(yīng)商名單的產(chǎn)品，采購部必須從供應(yīng)商名單上的供應(yīng)商采購材料或服務(wù)（如：ED等）。d)Forproductswithcustomer-developedmaterialspecificationsandacustomer-approvedsupplierlist,thepurchasingdepartmentshallprocurematerialsorservices(e.g.:ED,etc.)fromsuppliersonthatlist.5.6.5.2性能實驗成果：當設(shè)計統(tǒng)計或控制計劃中規(guī)定有性能或功效規(guī)定時，質(zhì)量部必須對全部的零件或產(chǎn)品進行實驗，并將其統(tǒng)計在性能實驗成果中。生產(chǎn)件同意性能實驗成果報告必須涉及下列內(nèi)容：5.6.5.2Performancetestresults:Whenperformanceorfunctionrequirementsarespecifiedbythedesignrecordorthecontrolplan,thequalitydepartmentshallperformtestsforallpartsorproductsandrecorditintheperformancetestresultform.Thereportofthetestresultoftheproductionpartapprovalperformanceshallincludethefollowingcontent:a）被實驗零件的設(shè)計統(tǒng)計更改等級、以及被實驗零件的技術(shù)規(guī)范的編號、日期及更改等級。a)Designrecordchangelevelofthepartstested,andthenumber,dateandchangelevelofthetechnicalspecificationstowhichthepartwastested.b）尚未納入設(shè)計統(tǒng)計中的任何授權(quán)的工程更改文獻。b)Anyauthorizedengineeringchangedocumentsthathavenotyetincorporatedinthedesignrecord.c）進行實驗的日期。c)Thedateonwhichthetestingtookplace.

5.6.6初始過程能力研究5.6.6Initialprocesscapabilitystudy項目組在提交由顧客或公司自己指定的全部特殊特性之前，必須擬定初始過程能力或性能的水平是能夠接受的。Beforesubmittingallspecialcharacteristicsappointedbythecustomerorthecompany,theprojectteamshallmakesurethattheleveloftheinitialprocesscapabilityorperformanceisacceptable.5.6.6.1為理解測量誤差影響被研究的測量值，項目組必須對提交給顧客同意的生產(chǎn)件所使用的測量設(shè)備進行測量系統(tǒng)分析，進行測量系統(tǒng)分析的具體工作由質(zhì)量部依《SPC作業(yè)指導(dǎo)書》進行作業(yè)。5.6.6.1Theprojectteamshallperformmeasurementsystemanalysistothemeasuringequipmentusedtotheproductionpartsubmittedtothecustomerforapprovaltounderstandhowthemeasurementerrorisaffectingthestudymeasurements,andthequalitydepartmentshalldospecificworkrelatedtomeasurementsystemanalysisaccordingtotheSPCOperationInstruction.1）預(yù)計過程能力或性能的指數(shù)由顧客和公司獲得一致同意，對于特定的過程或產(chǎn)品，若經(jīng)顧客事前同意，也可采用其它更合用的替代辦法。1)Theindexforestimatingprocesscapabilityorperformancewillbeagreeduponbythecustomerandthecompany;othermethodsmoreappropriateforcertainprocessorproductmaybesubstitutedwithpriorcustomerapproval.2）初始過程能力研究是短期的，且預(yù)測不出時間以及人、材料、辦法、設(shè)備、測量系統(tǒng)和環(huán)境的變差的影響，但仍需運用控制圖來收集和分析數(shù)據(jù)。2)Initialprocesscapabilitystudyisshort-termandwillnotpredicttheeffectsoftimeandvariationinpeople,materials,methods,equipments,measurementsystemsandenvironment,controlchartshallbeusedtocollectandanalyzedata.3）對于能夠使用于Xbar—R圖研究的特性，應(yīng)根據(jù)取自重要的和有效的生產(chǎn)過程的持續(xù)零件中最少25個子組的數(shù)據(jù)，并最少在得到100個讀數(shù)的狀況下進行短期的初始過程能力研究。3)ForthosecharacteristicsthatcanbestudiedbyusingXbar-Rchart,ashort-terminitialprocesscapabilitystudyshallbebasedonaminimumof25subgroupscontainingatleast100readingsfromconsecutivepartsofthethesignificantandeffectiveproductionprocess.4）獲得顧客同意時，能夠使用來自相似的或類似過程的長久成果替代初始數(shù)據(jù)規(guī)定；對于特定的過程，若有顧客的事前同意，可使用替代的分析工具（如：單值移動極差圖）。4)Withcustomerconcurrence,theinitialdatarequirementsmayreplacedbylonger-termresultsfromthesameorsimilarprocesses;forcertainprocess,alternativeanalyticaltools(e.g.:individualandmovingrangechart)maybeusedwithpriorcustomerapproval.5.6.6.2質(zhì)量指數(shù)：項目組應(yīng)使用能力或性能指數(shù)對初始過程研究進行總結(jié)。初始過程研究成果依賴于研究的目的、數(shù)據(jù)的正態(tài)分布、數(shù)據(jù)收集辦法、抽樣辦法、數(shù)據(jù)的數(shù)量、表明統(tǒng)計受控狀態(tài)等。5.6.6.2Qualityindices:Theprojectteamshallsummarizetheinitialprocessstudybyusingcapabilityorperformanceindices.Theinitialprocessstudyresultsaredependentonthepurposeofthestudy,datanormality,datacollectionmethod,samplingmethod,amountofdataanddemonstrationofstatisticcontrol,etc..1）Cpk：指穩(wěn)定過程的能力指數(shù)。原則差（σ）的預(yù)計值是根據(jù)子組內(nèi)的變差擬定的。1)Cpk:Refertocapabilityindexforstableprocess.Theestimateofthestandarddeviation(σ)isbasedonwithinsubgroupvariation.2）Ppk：指性能指數(shù)。原則差（σ）的預(yù)計值是根據(jù)總變差預(yù)計（σ）值。2)Ppk:Refertocapabilityindex.Theestimateofthestandarddeviation(σ)isbasedontotalvariation.3）當公司可能得到歷史的數(shù)據(jù)或有足夠的初始數(shù)據(jù)來繪制控制圖時（最少100個個體樣本），能夠在過程穩(wěn)定時計算Cpk。3)Whenhistoricaldataisavailableorenoughinitialdataexisttoplotacontrolchart(atleast100individualsamples),Cpkcanbecalculatedwhentheprocessisstable.4）對于輸出滿足規(guī)范規(guī)定且呈可預(yù)測的波形的長久不穩(wěn)定過程，公司應(yīng)使用Ppk。4)Forchronicallyunstableprocesseswithoutputmeetingspecificationsandapredictablepattern,Ppkshouldbeused.5）當不能得到足夠的數(shù)據(jù)（不大于100個樣本）時，項目組應(yīng)與顧客負責零件同意的部門獲得聯(lián)系，并制訂一種合適的計劃。5)Whennotenoughdataisavailable(<100samples),theprojectteamshallcontactthepartapprovaldepartmentofthecustomeranddevelopasuitableplan.5.6.6.2初始研究的接受準則5.6.6.2Acceptancecriteriaforinitialstudy對于穩(wěn)定過程，公司在評價初始過程研究成果時，接受準則為過程能力指數(shù)Cpk≥1.33，或過程性能指數(shù)Ppk≥1.67。ThecompanyshallusetheprocesscapabilityindexCpk≥1.33ortheprocessperformanceindexPpk≥1.67astheacceptancecriteriaforevaluatingtheinitialprocessstudyresultsforprocessesthatappearstable.5.6.6.3非穩(wěn)定過程：根據(jù)不穩(wěn)定的性質(zhì)，一種非穩(wěn)定過程可能不滿足顧客的規(guī)定。項目組在提交PPAP之前，必須識別、評價和在可能的狀況下消除變差的特殊因素。5.6.6.3Unstableprocesses:Dependingonthenatureoftheinstability,anunstableprocessmaynotmeetcustomerrequirements.Theprojectteamshallidentify,evaluate,whereverpossible,eliminatespecialcausesofvariationpriortoPPAPsubmission.5.6.6.4單側(cè)規(guī)范或非正態(tài)分布的過程5.6.6.4Processeswithone-sidedspecificationsornon-normaldistributions對于單側(cè)規(guī)范或非正態(tài)分布的過程，項目組必須與顧客一起擬定替代的接受準則，理解非正態(tài)分布的因素和如何解決變差。Theprojectteamshalldeterminewiththecustomeranalternativeacceptancecriteria,knowthereasonsforthenon-normaldistributionsandmanagethevariationforprocesseswithone-sidedspecificationsornon-normaldistributions5.6.6.5不滿足接受準則時的方略5.6.6.5Strategywhenacceptancecriteriaarenotsatisfied如果過程不能改善，項目組必須與顧客獲得聯(lián)系；如果項目組在PPAP提交允許的日期之前仍不能達成接受準則，則項目組必須向顧客提交一份糾正方法計劃和一份涉及100%檢查的修改的控制計劃，以供顧客同意，并持續(xù)進行減少變差的努力，直到Ppk或Cpk達成1.33或更大，或直到從顧客那里獲得完全同意為止。Iftheprocesscannotbeimproved,theprojectteamshallcontactthecustomer;iftheacceptancecriteriacannotbeattainedbythePPAPsubmissionpromisedate,theprojectteamshallsubmittothecustomerforapprovalacorrectiveactionplanandamodifiedcontrolplanprovidingfor100%inspection.ContinuevariationreductioneffortsuntilaPpkorCpkof1.33orgreaterisachieved,oruntilcustomerfullapprovalisreceived.5.6.7測量系統(tǒng)分析研究5.6.7Measurementsystemanalysisstudies項目組必須對全部的或改善的測量和實驗設(shè)備進行合用的測量系統(tǒng)分析研究（如：量具的重復(fù)性和再現(xiàn)性、偏倚、線性和穩(wěn)定性研究）。進行測量系統(tǒng)分析的具體工作由質(zhì)量部依《MSA分析指導(dǎo)書》進行作業(yè)。Theprojectteamshallhaveapplicablemeasurementsystemanalysisstudies(e.g.:gagerepeatabilityandreproducibility,bias,linearity,stabilitystudies)forallorimprovedmeasurementandtestequipments,andthequalitydepartmentshalldospecificworkrelatedtomeasurementsystemanalysisaccordingtotheSPCOperationInstruction.5.6.8含有資格實驗室的文獻規(guī)定5.6.8Qualifiedlaboratorydocumentrequirements公司必須含有實驗室范疇和表明所用的實驗室含有TS16949規(guī)定的文獻。進行實驗室實驗的具體工作依《實驗室管理手冊》進行作業(yè)。ThecompanyshallhavealaboratoryscopeanddocumentshowingthatlaboratoriesusedcomplywiththerequirementsofTS16949.SpecificworkrelatedtolaboratorytestshallbedoneaccordingtotheLaboratoryManagementManual.5.6.9控制計劃5.6.9Controlplan公司必須含有規(guī)定用于過程控制的全部控制辦法的控制計劃，并應(yīng)符合TS16949的規(guī)定；進行控制計劃制訂的具體工作由質(zhì)量部依《控制計劃控制程序》進行作業(yè)。ThecompanyshallhaveacontrolplanthatdefinesallcontrolmethodsusedforprocesscontrolandcomplieswiththerequirementsofTS16949;thequalitydepartmentshalldevelopthecontrolplanaccordingtotheControlPlanProcedure.A）如果對新零件的共通性已經(jīng)評審，則相似零件的“零件系列”控制計劃能夠使用。A)Controlplansfor“families”ofsimilarpartsareacceptableifthenewpartshavebeenreviewedforcommonality.B）如顧客有規(guī)定時，項目組在提交生產(chǎn)件給顧客同意之前必須將控制計劃提交給顧客同意（即：顧客在控制計劃上簽字）。B)Ifthecustomerrequires,theprojectteamshallsubmitthecontrolplantothecustomerforapproval(e.g.:customersignatureonthecontrolplan)beforesubmittingtheproductionparttothecustomerforapproval.5.6.10零件（生產(chǎn)件）提交確保書5.6.10Part(productionpart)submissionwarrant(PSW)在圓滿完畢全部規(guī)定的測量和實驗后，項目組必須在“零件（生產(chǎn)件）提交確保書（PSW）”上填寫所規(guī)定的內(nèi)容/項目，并附上有關(guān)統(tǒng)計和資料，經(jīng)公司領(lǐng)導(dǎo)審查核準后，由項目組將其提交給顧客同意。Uponsatisfactorycompletionofallrequiredmeasurementsandtests,theprojectteamshallfillinrequirementcontent/itemsonthe“part(productionpart)submissionwarrant(PSW)andattachrelatedrecordsandmaterialsandsubmitittothecustomerforapprovalafteritisexaminedandapprovedbyleaderofthecompany.A）對于每一種顧客零件編號項目組都必須完畢一份單獨的PSW，除非顧客同意其它的形式。A)TheprojectteamshallcompleteaseparatePSWforeachcustomerpartnumberunlessotherwiseagreedtobythecustomerB）如果提交給顧客同意的生產(chǎn)零件是采用一種以上型腔、工具、沖模，或采用如生產(chǎn)線或工作單元之類的生產(chǎn)過程加工出來的，項目組必須對來自每一處的一種零件進行尺寸評價，并在PSW上或在PSW附件上中的“型腔/生產(chǎn)過程”一欄中填上特定的型腔、生產(chǎn)線等。B)Iftheproductionpartsubmittedtothecustomerforapprovalisproducedbyusingmorethanonecavity,toolanddie,orproductionprocesssuchasproductionlineandworkcell,theprojectteamshallcompleteadimensionalevaluationononepartfromeachplace;andthenfillinspecificcavityandproductionlineinthe“cavity/productionprocess”lineonaPSWorinaPSWattachment.C）公司必須驗證全部測量和實驗成果符合顧客規(guī)定，并且可得到所規(guī)定的全部文獻（或?qū)τ诘燃?、3和4，已包含在提交的文獻中）；公司負責人必須同意該PSW，并注明日期、職務(wù)和電話號碼。C)Thecompanyshallverifythatallofthemeasurementandtestresultsshowconformancewiththecustomerrequirementsandthatallrequireddocumentsareavailable(or,forlevel2,3and4,isincludedinthesubmitteddocuments);theprincipalofthecompanyshallapprovethePSWandprovidedate,tileandtelephonenumber,D）零件重量（質(zhì)量）：項目組必須在PSW上統(tǒng)計要發(fā)運的零件重量，除非顧客另有規(guī)定，否則一律用公斤（kg）表達，并精確到小數(shù)點后4位（0.0000）。重量不能涉及運輸時的保護裝置、裝配輔具或包裝材料。D)Partweight(mass):TheprojectteamshallrecordtheweightoftheparttobeshippedonthePSW,measuredandexpressedinkilogramstofoursignificantdecimalplaces(0.0000)unlessotherwisespecifiedbythecustomer.Theweightshallnotincludeshippingprotectors,assemblyaidesorpackagingmaterials.E）定零件重量，項目組必須隨機選擇10個零件分別稱重，然后計算并報告平均重量。E)Todeterminepartweight,theprojectteamshallindividuallyweightenrandomlyselectedparts,calculateandreporttheaverageweight.5.6.11外觀同意報告（AAR）（此規(guī)定對公司提交給顧客同意的生產(chǎn)件暫不合用）5.6.11Appearanceapprovalreport(AAR)(Thisrequirementisnotapplicabletotheproductionpartsubmittedtothecustomerforapprovaltemporarily.)5.6.12散裝材料規(guī)定檢查表（此規(guī)定對公司提交給顧客同意的生產(chǎn)件暫不合用）5.6.12Bulkmaterialrequirementschecklist(Thisrequirementisnotapplicabletotheproductionpartsubmittedtothecustomerforapprovaltemporarily.)5.6.13生產(chǎn)件樣品5.6.13Productionpartsample項目組必須按照顧客的規(guī)定和提交規(guī)定的規(guī)定提供產(chǎn)品樣品。Theprojectteamshallprovidesampleproductasrequestedbythecustomerandasdefinedbythesubmissionrequest.5.6.14原則樣品5.6.14Standardsample項目組必須保存一件原則樣品，與生產(chǎn)件同意統(tǒng)計保存的時間相似，或Theprojectteamshallretainastandardsampleforthesameperiodastheproductionpartapprovalrecords.ora）直到顧客同意而生產(chǎn)出一種用于相似顧客零件編號的新原則樣品為止；或a)untilanewstandardsampleisproducedforthesamecustomerpartnumberforcustomerapproval;or

b）在設(shè)計統(tǒng)計、控制計劃或檢查準則規(guī)定有原則樣品的地方，作為一種基準或原則使用。b)

whereastandardsampleisrequiredbythedesignrecord,controlplanorinspectioncriteria,asareferenceorstandardtobeused.項目組必須對原則樣品進行標記，并在樣品上標出顧客同意的日期。Theprojectteamshallidentifythestandardsampleandmarkthecustomerapprovaldateonthesample.5.6.15檢查輔具（對應(yīng)提交的產(chǎn)品，檢查輔具可涉及：輔助治具、量具、檢具的具體規(guī)定等）：5.6.15Checkingaids(astotheproducttobesubmitted,thecheckingaidsincludeauxiliaryjig,gageandcheckingfixture,etc.):如果顧客提出規(guī)定，項目組必須在提交PPAP時同時提交任何零件特殊裝配輔具或部件檢查輔具。Ifrequestedbythecustomer,theprojectteamshallsubmitwiththePPAPsubmissionanypart-specificassemblyorcomponentcheckingaids.A）項目組必須證明檢查輔具的全部內(nèi)容與零件尺寸規(guī)定一致；提交時，項目組必須制訂書面化的檢查輔具的工程設(shè)計更改文獻；有關(guān)部門必須在零件壽命期內(nèi)對任何檢查輔具提供防止性服務(wù)。A)Theprojectteamshallcertifythatallaspectsofthecheckingaidagreewithpartdimensionalrequirements;theprojectteamshalldocumentallengineeringdesignchangesincorporatedinthecheckingaidathetimeofsubmission;relateddepartmentshallprovidepreventiveserviceforanycheckingaidsinthelifeofthepart.B）如顧客有規(guī)定時，項目組必須對檢查輔具進行測量系統(tǒng)分析研究（如：量具的重復(fù)性和再現(xiàn)性、偏倚、線性和穩(wěn)定性研究）。進行測量系統(tǒng)分析的具體工作由質(zhì)量部依《SPC作業(yè)指導(dǎo)書》進行作業(yè)。B)Ifrequestedbythecustomer,theprojectteamshallconductmeasurementsystemanalysisstudies(e.g.:gagerepeatabilityandreproducibility,bias,linearityandstabilitystudies)tothecheckingaids.ThequalitydepartmentshalldospecificworkrelatedtomeasurementsystemanalysisaccordingtotheSPCOperationInstruction.5.6.16顧客的特殊規(guī)定5.6.16Specialrequirementsofthecustomer當顧客有特殊規(guī)定時，項目組必須有與所合用的顧客特殊規(guī)定相符合的統(tǒng)計。Ifthecustomerhasspecialrequirements,theprojectteamshallhaverecordsofcompliancetoallapplicablespecialrequirementsofthecustomer.5.7PPAP資料整頓和評審5.7PPAPdataorganizationandreview項目組根據(jù)所制作的PPAP資料進行整頓和評審，交項目組組長審查。TheprojectteamshallorganizeandreviewthePPAPdataandsubmitittotheprojectleaderforexamination.5.7.1生產(chǎn)件同意提交等級5.7.1Productionpartapprovalsubmissionlevel項目組必須按顧客規(guī)定的等級，提交該等級規(guī)定的全部項目和統(tǒng)計；如果顧客負責產(chǎn)品同意部門沒有其它提交等級的明確規(guī)定，則公司必須使用等級3進行全部提交。Theprojectteamshallsubmitallitemsandrecordsspecifiedbythelevelasrequestedbythecustomer;thecompanyshalluselevel3forallsubmissionsunlessclearlyspecifiedotherwisebytheresponsibleproductapprovaldepartmentofthecustomer.提交的等級分別以下：Thesubmissionlevelsareasfollows:等級1----只向顧客提交同意確保書（對指定的外觀項目，還應(yīng)提交一份外觀件同意報告）。Level1–Approvalwarrantonly(andfordesignatedappearanceitems,anappearanceapprovalreportshallbesubmitted)submittedtothecustomer.等級2----向顧客提交確保書和生產(chǎn)件樣本及有限的支持數(shù)據(jù)。Level2–Warrantwithproductionpartsamplesandlimitedsupportingdatasubmittedtothecustomer.等級3----向顧客提交確保書和生產(chǎn)件樣本及完整的支持數(shù)據(jù)。Level3-Warrantwithproductionpartsamplesandcompletesupportingdatasubmittedtothecustomer.等級4----只向顧客提交確保書和顧客規(guī)定的其它規(guī)定。Level4–Warrantandotherrequirementsasdefinedbythecustomer.等級5----公司自己保存確保書、生產(chǎn)件樣本和完整的支持數(shù)據(jù)以供評審。Level5–Warrantwithproductionpartsamplesandcompletesupportingdataavailableforreviewkeptbythecompany.每一等級提交的具體規(guī)定見（附件、保存/提交規(guī)定表）。See(Annex:Retention/SubmissionRequirementsTable)forexactr