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MaintenanceTrainingCenter

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B787

TechnicalTrainingManualMaintenanceCourseME&AVI(GEnx)

LevelI&II–ATA50CargoAndAccessoryCompartments

THISMANUALISFORTRAININGPURPOSESONLY.

NOMAINTENANCEACTIONSHOULDBETAKENASARESULTOFINFORMATIONCONTAINEDINTHISNOTEBOOK.

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ATA50-00CargoAndAccessoryCompartments(I)

Description

Thislessonprovidesinformationoncomponents,interfacesandoperationoftheNGSsystem.

Objectives

Statethepurposeofthesystem.

Identifythemajorsystemcomponentsofthesystem.Statethepurposeofthemajorsystemcomponents.Statethegenerallocationofmajorsystemcomponents.

Describethemajorsysteminterfacesandbeabletoexplainthenormalsystemfunction.

Statesafetyprecautionsrelatedtoenteringaninertedfueltank

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GeneralDescription-Introduction-CargoandAccessoryCompartment

General

Thecargoandaccessorycompartmentsystems:

Loadandunloadcargo

Protectloadedcargo

Isolatetheloadedcargofromotherairplanesystems.

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GeneralDescription-SystemDescription

General

Thesearetheprimarysubsystemsofthecargoandaccessorycompartmentssystems:

Cargocompartmentfurnishings

Cargohandlingsystem(CHS).2.

CargoCompartmentFurnishings

Thesearethecargocompartmentfurnishings:

Linersandpanels

Floorpanelsandwalkways

Decompressionpanels

Dividersandnets

Accessdoorsandpanels.

ThecargocompartmentfurnishingssupplyClassCfireprotectionandisolationoffireextinguishingagentfromthepassengercompartment.3.

CargoHandlingSystem(CHS)

ThereisaforwardCHSandanaftCHS.The2systemsoperatethesame.TheCHSineachcargocompartmenthasequipmentanddevicestoautomaticallyloadorunloadunitloadingdevices(ULD)

intooroutofthecargocompartments.ThereisequipmenttoautomaticallymoveULDsinthecargocompartments,also.TherearedevicesthatalignULDsduringtheirmovementanddevicestolockthemintheircorrectlocations.

Thereare3cargocompartments:

Forwardcargocompartmentforunitloadingdevices(ULD)and/orpallets

Aftcargocompartmentforunitloadingdevices(ULD)and/orpallets

Bulkcargocompartmentforloosecargoand/orbaggage.

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ATA50-10CargoCompartments(I)

GeneralDescription-Introduction

General

TheprimarycargocompartmentfurnishingsaretheliningsandpanelsthatisolatethecargofromotherareasoftheairplanetogiveClassCfireprotectionandkeepfireextinguishingagentfumesfromthe

passengercompartment.temperaturecontrol.

These

devices

also

give

a

closed

area

for

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GeneralDescription-SystemDescription

General

Cargocompartmentfurnishingsareinall3cargocompartments.Therearedifferentmaterialsusedinthelinings,panels,andotherdevicesofthecargocompartmentfurnishings.Manyoftheliningsandpanelshaveburn-throughtimelimitsfortheClassCfireprotection.Somepanelsareflexibletogiveaccesstoothersystemsinstalledbehind,above,orbelowthem.Somepanelshaveemergencyfunctions.Otherpanelshavecargohandlingfunctionsonly.

Thesearethecomponentsofthecargocompartmentfurnishings:

Ceilingliners

Endwallliners

Verticalsidewalllinersandaccesspanels

Slopingsidewallliners

Cheekpanels

Supplementalcoolingunit(SCU)enclosurepanels

Dividernet

Barriernet

Doornet

Floorpanels.

Thereareanumberofcargohandlingdevicesonthefloorofthecargocompartmentthatarepartofthecargoloadingsystem.

ThesedevicesareusedtogiveClassCfireprotectionandgiveaclosedareafortemperaturecontrol:

Ceilingliners

Endwallliners

Sidewallliners

Cheekpanels.

TherearesealingdevicesforthelinersandpanelsinthecargocompartmentsfortheClassCfireprotection.Insomelocations,accesstosystemsbehindthelinersisbyremovalofsnapconnectionsthatholdthelinerstotheairplanestructure.Inotherlocations,accessisbyremovalofscrewsthatholdanaccesspanelinplace.Therearedecompressionpanelsthatopenwhenthepressuredifferencebetweenthecargocompartmentandthepassengercompartmentistoolarge.Thebarriernetsanddividernetsintheaftandbulkcargocompartmentskeepthecargoinplace.Thereisadoornettokeepthecargocompartmentdoorfromblockagebycargoitems.

Theforwardandaftcargocompartmentshavewalkwaysthatusethefloorpanels.Thewalkwaysletthecargohandlersmoveinthecargocompartments.Thebulkcargocompartmenthavefloorliners.

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GeneralDescription-SystemDescription-ForwardCargoCompartment

General

Theforwardcompartmentholds:

Cargocontainers

Pallets

Oversizeditems.

Cargodooraccessisontheforward,rightsideofthefuselage.Compartmentfeaturesinclude:

Liningpanels

Decompressionpanels

Floorpanels

Forwardequipmentcenterbulkheadpanel.

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ComponentsDescription-Lining

General

Thecargocompartmentliningisolatesheatorsmokeandextinguishingagentsfromotherareasoftheairplane.

Theliningismadeoffiberglasswithinsulationontheback.Liningpanelsinclude:

Verticalsidewall

Slopingsidewall

Endwall

Cargodoor

Ceilingpanels.

Supplementalpartsinclude:

Fasteners

Tape.

fire

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ComponentsDescription-DecompressionPanels

General

Thecargocomparmentdecompressionpanelsprovidedifferentialpressurereliefifthereisasuddenpressurechangebetweenthecabinandcargocompartments.

Thisprotectstheairplanestructure.

Thereare2decompressionpanelsintheforwardcompartmentand2intheaftcompartment.

Thepanelsarepartoftheisolationsystem.

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ComponentsDescription-ForwardEEPanel

General

TheforwardequipmentcenterbulkheadpanelgivesanaccessfromtheforwardcargocompartmenttotheFWDEEbay.

Thebulkheadhasadoorforequipmentcenteraccess.Thedoorisattachedwitharestraintand5latches.

Thereare3hingesthatletthedoorswingfromthebulkheadpanel.

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ComponentsDescription-FloorPanel

General

Cargocompartmentfloormaterialisahoneycombcompositecorewithtopandbottomfacesheets.

Thepanelshaveanon-skidsurfacetoslippage.

Thepanelsarebetweentherollertrays.Theyareattachedwithscrews.

decrease

the

possibility

of

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GeneralDescription-SystemDescription-AFTCargoCompartment

General

Theaftcargocompartmentholds:

Cargocontainers

Pallets

Oversizeditems.

Cargodoorisontheaft,rightsideoffuselage.CompartmentFurnishings:

(Sameasforwardcompartment).

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GeneralDescription-SystemDescription-BulkCargoCompartment

General

Thebulkcargocompartmentisusedtocarrylooseotherindividualarticlesofcargo.

Cargodoorisontheaft,leftsideoffuselage.Compartmentfurnishings:

Liners-sameasfwdandaftcargocompartments

Doorprotector

Floorpanel

Barriernet.

baggage

and

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ComponentDescription-BulkCargoCompartmentFloorPanel

General

Thebulkcargocompartmentfloorpanelsletgroundpersonnelmovearoundthebulkcargocompartmentandloadloosecargo.ThefloorpanelshaveafunctionwiththecargocompartmentliningstosupplyClassCfireprotectioninthecargocompartment.

Thefloorpanelsmakeupthefloorofthebulkcargocompartment.Thefloorpanelsarebetweentheslopingsidewallsontherightsideandthesupplementalcoolingunitenclosurepanelsandbulkcargodoorontheleftside.Thepanelsextendfromthedividernettothe

bulkcargocompartmentendwall.Withthe

cargocompartment

liningsandotherpanels,thebulkcompartmentisolationsystem.

cargo

floor

is

partofthecargo

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ComponentDescription-BarrierNet

General

Thebarriernetkeepsloosecargointhebulkcargocompartmentfrommovementintotheaftcargocompartment.

Thebarriernetextendsfromtherightsidetotheleftsideoftheforwardendofthebulkcargocompartment.Thebarriernetattachesverticallytothefloorandtheceiling.Thereisattachmentonbothsidesinthecargocompartment.Thebarriernetletsairmovefromonecargocompartmenttotheother.

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ComponentDescription-BarrierNet

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ATA50-10CargoCompartments(II)

ComponentDescription-BulkCargoCompartmentAftEndWall

General

Thebulkcargocompartmentaftendwallclosestheaftlimitofthebulkcargocompartment.TheendwallsuppliesClassCfireprotectionwiththeaftandbulkcargocompartmentsliningsandotherpanels.

Therearedifferentequipmentbehindthesomeoftheendwallinstallation.Withthecargocompartmentliningsandotherpanels,theendwallispartofthecargocompartmentsisolationsystem.

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GeneralDescription-BulkCargoCompartmentAftEndWall

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ATA50-10CargoCompartments(II)

ComponentDescription-CargoCompartmentDecompressionPanel

General

Thecargocompartmentdecompressionpanelsprovidedifferentialpressurerelieftoprotectfromstructuralfailureinconditionsofsuddenhighpressuredifferencebetweenthecabinandcargocompartments.

Thereare2decompressionpanelsintheforwardcompartmentand2decompressionpanelsintheaftcargocompartment.Thepanelsarepartofthecargocompartmentisolationsystemofliningsandotherpanels.Pressurereliefoccurswhenthedifferentialpressurepushesthedecompressionpanelfromitsinstalledposition.Thisletsalargequantityofairmovequicklyfromonecompartmenttotheother.Thispreventsstructuraldamageduetolargepressuredifferencesbetweenthecompartments.

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GeneralDescription-CargoCompartmentDecompressionPanel

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ATA50-10CargoCompartments(II)

ComponentDescription-EquipmentCenterBulkheadPanel

General

Theequipmentcenterbulkheadpanelclosesthelimitofthecargocompartment.TheequipmentcenterbulkheadpanelsuppliesClassCfireprotectionwiththecargocompartmentliningsandotherpanels.

Withthecargocompartmentliningsandotherpanels,thebulkheadpanelispartofthecargocompartmentisolationsystem.

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GeneralDescription-EquipmentCenterBulkheadPanel

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ATA50-10CargoCompartments(II)

ComponentDescription-ForwardCargoCompartmentAftEndWall

General

Theforwardcargocompartmentaftendwallclosestheaftlimitoftheforwardcargocompartment.ThestationendwallsuppliesClassCfireprotectionwiththecargocompartmentliningsandotherpanels.

Theductsandmanifoldoftheairconditioningdistributionsystemarebehindtheendwall.Maintenancepersonnelcanopentheendwallforaccesstothesystemsbehindit.Withthecargocompartmentliningsandotherpanels,theendwallispartofthecargocompartmentisolationsystem.

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GeneralDescription-ForwardCargoCompartmentAftEndWall

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ATA50-21CargoHandingSystem(I)

GeneralDescription–Introduction-CargoHandingSystem

General

Thecargohandlingsystem(CHS)useselectrically-powereddevicesandmanualdevicesformovementofcargoinunitloadingdevices(ULD)intoandoutoftheforwardandaftcargocompartments.ThesedevicesalsomoveULDsinthecargocompartmentsforward

andaft.OtherdeviceshelpaligntheULDspreventunwantedmovementoftheULDs.

during

movement

or

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ATA50-21CargoHandingSystem(I)

GeneralDescription–SystemDescription-CargoHandingSystem

General

Theforwardandaftcargocompartmentshavecargohandlingsystems(CHS).TheCHSuseselectrically-powereddevicestomovetheunitloaddevices(ULD).TheCHSusesmanually-operatedmechanicaldevicestoholdtheULDsinplace.Thereisacontrolpanelatthecargodoorofeachcargocompartmenttooperatethesystem.

TheCHSsoftheforwardandaftcargocompartmentsarethesame.Thecomponentsofthe2CHSsarethesame.ThesearethecomponentsofeachCHS:

Ballpanels

PDUs

Endlocks

Partialloadstops

Lateralguides

Sideguiderails

Rollertrays

Guiderollers

Rolloutstop/locks

Retractableguideroller/lock

Centerguides

Controlpanelwithjoystick

Secondaryjoystick

Cargomaintenanceanddisplayunit(CMDU).

TheCHShasaninterfacewiththeCCSfordisplayandcontrol.ULDsmoveintooroutofthecargocompartmentthroughtheopencargodoorandacrossguiderollersofthedoorcutoutandontheballpanels.Thelaterally-installedPDUsmovetheULDsinoroutofthecargocompartment.TheballpanelsletcargoloadingpersonnelaligneachULD.Thelongitudinally-installedPDUsmovetheULDsforwardoraftinthecargocompartmentonrollertraysintooroutofposition.

ThereareguidestokeeptheULDinthecorrectalignmentasitmoves.Duringtheloadoperation,whentheULDisinposition,theverticalandlateralrestraintdevicesholditinposition.TheendlocksarethelimitforthemovementateachendofthecargocompartmentduringloadoperationofthefirstULDs.ThesideguiderailsarethelaterallimitsofULDs.

ThecontrolpanelgivescontrolforoperationsofthelateralorlongitudinalPDUs.DuringlongitudinalmovementofULDs,itgivescontrolfortheleftorrightlongitudinalPDUsorthetwosides,

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together.ThecontrolpanelcancontrolPDUsinpairsoringroups.ThecontrolpanelgetsdatafromtheCMDUthatletstheCHSoperateonlywhenthecargodoorisfullyopen.

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GeneralDescription–SystemDescription-CargoHandingSystem

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ComponentsDescription–DoorwayEntranceGuide

General

The2doorwayentranceguidesaligncargomovementfromloaderintothecargocompartment.

Thisalignstheunitloadingdevices(ULD)withtheballpanels.

TheguideshavearollerthatletstheULDmovepastthem.

Theyareontheforwardandaftsidesofeachcargodoorsill.

the

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ATA50-21CargoHandingSystem(II)

ComponentDescription–SillRoller

General

Thesillrollerisaninterfacedevicetomakesurethattheunitloaddevice(ULD)caneasilymovethroughthecargodooropeningtoorfromthecargoloaderduringgroundoperations.

Thereare5sillrollersineachcargocompartmentdooropening.Eachhaveanchorfittings.Theheightofthesillrollerissameheightastheballsoftheballpanel.WhentheULDmovesfromtheloaderacrossthecargodoorsill,thesillrollermakessureitisatthecorrectheightsoitcangoontheballpanel.

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ComponentDescription–SillRoller

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ATA50-21CargoHandingSystem(II)

ComponentDescription–VariableLead-InGuide

General

Thevariablelead-inguidealignscontainersastheymoveoverthedooredgeintooroutofthecargocompartment.

Theinstallationofthevariablelead-inguideisontheedgeofthecargodooropening.Theguidecanbeintheuppositionorthedownposition.

Itmustbeincompartment.

the

down

position

to

move

pallets

into

the

cargo

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ComponentDescription–VariableLead-InGuide

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ATA50-21CargoHandingSystem(II)

ComponentDescription–RolloutStop/Lock

General

Therolloutstop/lockpreventslateralmovementofthelastloadedunitloaddevice(ULD).

Thereare3rolloutstop/locksinthecargodoorareaofthecargocompartment.Theinstallationofthestop/locksisontheouteredgeofthedooropening.Eachstop/lockhasalateralrestraintandaverticalrestraint.Therestraintsaresetupordown,manually.Thestop/locksmustbesetdowntomoveULDsinoroutofthecargocompartment.

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ComponentDescription–RolloutStop/Lock

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ATA50-21CargoHandingSystem(II)

ComponentDescription–BallTransferUnit

General

-Theballtransferunit(BTU)isthepartoftheballpanelwhichletscargomoveeasilyinalldirections.

Itsupportsloadsfromcargoduringhandlingandflight.BTUsarelinereplaceableunits(LRU).

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ComponentDescription–BallTransferUnit

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ATA50-21CargoHandingSystem(II)

ComponentDescription–BrakingCaster

General

Brakingcastersstopremainingmovementofaunitloaddevice(ULD)intheballpanelareaofthecargocompartmentwhentheliftpowerdriveunits(PDUs)nolongermovetheULD.

Thebrakingcastersareonlyintheballpanelarea.TheyarenecessarybecausetheliftPDUsareinthatareaanddonothaveabrakesystem.WhentheliftPDUstopsitsmovementofaULD,thePDUgoesdownandcannotstoptheULD.ThebrakingcasterstopstheremainingmovementoftheULD.Thereisnoexternalcontrolofthebrakingcaster.

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ComponentDescription–BrakingCaster

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ComponentDescription–CenterStopAssembly

General

Thecenterstopassemblyholdspalletsinplacewhenloadedinthecargocompartment.

Theinstallationofthecenterstopassemblyisoncenterlineofthecargocompartment.Thecenterassemblyhasalongitudinalstopfor

containers.restraints.

The

center

stop

assembly

has

vertical

and

longitudinal

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ComponentDescription–CenterStopAssembly

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ComponentDescription–RollerTray

General

Therollertrayssupplyeasymovementofunitloaddevices(ULDs)longitudinallyinthecargocompartment.

Therearemanylongitudinalinstallationsofrollertraysinthecargocompartments.Eachrollertrayhasmanyrollersalongitslength.The

powerdriveunits(PDU)usetherollertraysThePDUsmovetheULDsontherollers.

for

their

installation.

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ComponentDescription–RollerTray

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ATA50-21CargoHandingSystem

2011/10/25

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ATA50-21CargoHandingSystem(II)

ComponentDescription–CenterGuide

General

Thecenterguidesalignthesmallunitloaddevice(ULD)duringlongitudinalmovementinthecargocompartmentandkeepsthesmallULDsapartlaterallyfromothersmallULDs.

Theinstallationofthecenterguidesisstructuralinallareas,includingintheballpanelareas.Theirlocationisonthecenterlineofthecargocompartmentfloor.AslargerULDsmoveoverthem,thecenterguidesmovedownagainstaspring.Thecenterguideshaverollersandverticalrestraintsontheiroutboardsides.Theguideslockdown,ifnecessary.Iflockeddown,apushonareleaselevercausesthecenterguidetomoveup.

Version00

ATA50-21CargoHandingSystem

2011/10/25

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MaintenanceTrainingCenter

B787ME&AVTypeITrainingManual

ComponentDescription–CenterGuide

Version00

ATA50-21CargoHandingSystem

2011/10/25

Page59

MaintenanceTrainingCenter

B787ME&AVTypeITrainingManual

ATA50-21CargoHandingSystem(II)

ComponentDescription–SideGuideRail

General

Thesideguiderailsaligntheunitloaddevice(ULD)asitmovesforwardoraftinthecargocompartment.

Theinstallationofthesideguiderailsisalongthesidesofthecargocompartmentatthelevelofthefloor.Theguiderailsareoutboardoftheleftandright,outboardrollertrays.Theguiderailshaverollersfor

theULDstomoveanchorfittings.

against.

They

also

have

vertical

restraints

and

Version00

ATA50-21Car

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