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ICS67.080.10
CCSX24
43
湖南省地方標(biāo)準(zhǔn)
DB43/T2407—2022
柑橘汁胞加工技術(shù)規(guī)程
Codeofpracticeforcitrussacsprocessing
2022-07-08發(fā)布2022-10-08實(shí)施
湖南省市場(chǎng)監(jiān)督管理局發(fā)布
DB43/T2407—2022
目次
前言························································································································Ⅲ
1范圍·····················································································································1
2規(guī)范性引用文件······································································································1
3術(shù)語(yǔ)和定義············································································································1
4原輔料要求············································································································1
5食品添加劑要求······································································································2
6生產(chǎn)過(guò)程衛(wèi)生要求···································································································2
7加工工藝···············································································································2
8標(biāo)簽、標(biāo)志、包裝、貯存、運(yùn)輸·················································································3
9生產(chǎn)記錄···············································································································3
I
DB43/T2407—2022
前言
本文件按照GB/T1.1—2020《標(biāo)準(zhǔn)化工作導(dǎo)則第1部分:標(biāo)準(zhǔn)化文件的結(jié)構(gòu)和起草規(guī)則》的規(guī)
定起草。
請(qǐng)注意本文件的某些內(nèi)容可能涉及專(zhuān)利。本文件的發(fā)布機(jī)構(gòu)不承擔(dān)識(shí)別專(zhuān)利的責(zé)任。
本文件由湖南省農(nóng)業(yè)農(nóng)村廳提出。
本文件由湖南省食品標(biāo)準(zhǔn)化技術(shù)委員會(huì)歸口。
本文件起草單位:湖南省農(nóng)產(chǎn)品加工研究所、辣妹子食品股份有限公司。
本文件主要起草人:劉偉、張菊華、李高陽(yáng)、付復(fù)華、楊麗、蘇東林、張群、朱向榮、廖明系、丁
勝華、李綺麗、梁曾恩妮。
III
DB43/T2407—2022
柑橘汁胞加工技術(shù)規(guī)程
1范圍
本文件規(guī)定了柑橘汁胞加工的原輔料、食品添加劑、生產(chǎn)過(guò)程衛(wèi)生、加工工藝、標(biāo)簽、標(biāo)志、包裝、
貯存、運(yùn)輸?shù)纫蟆?/p>
本文件適用于柑橘汁胞的加工。
2規(guī)范性引用文件
下列文件中的內(nèi)容通過(guò)文中的規(guī)范性引用而構(gòu)成本文件必不可少的條款。其中,注日期的引用文件,
僅該日期對(duì)應(yīng)的版本適用于本文件;不注日期的引用文件,其最新版本(包括所有的修改單)適用于本
文件。
GB/T191包裝儲(chǔ)運(yùn)圖示標(biāo)志
GB/T317白砂糖
GB2760食品安全國(guó)家標(biāo)準(zhǔn)食品添加劑使用標(biāo)準(zhǔn)
GB2762食品安全國(guó)家標(biāo)準(zhǔn)食品中污染物限量
GB2763食品安全國(guó)家標(biāo)準(zhǔn)食品中農(nóng)藥最大殘留限量
GB5749生活飲用水衛(wèi)生標(biāo)準(zhǔn)
GB7718食品安全國(guó)家標(biāo)準(zhǔn)預(yù)包裝食品標(biāo)簽通則
GB/T12947鮮柑橘
GB14881食品安全國(guó)家標(biāo)準(zhǔn)食品生產(chǎn)通用衛(wèi)生規(guī)范
GB28050食品安全國(guó)家標(biāo)準(zhǔn)預(yù)包裝食品營(yíng)養(yǎng)標(biāo)簽通則
GB31621食品安全國(guó)家標(biāo)準(zhǔn)食品經(jīng)營(yíng)過(guò)程衛(wèi)生規(guī)范
3術(shù)語(yǔ)和定義
下列術(shù)語(yǔ)和定義適用于本文件。
3.1
汁胞juicesacs
柑橘囊瓣去囊衣后,果肉被分散成單個(gè)含果汁的果粒。又稱(chēng)囊胞。
4原輔料要求
4.1柑橘
柑橘應(yīng)新鮮、成熟適度、風(fēng)味正常、無(wú)病蟲(chóng)害、無(wú)霉變,符合GB2762、GB2763、GB/T12947的規(guī)定。
4.2白砂糖
應(yīng)符合GB/T317的規(guī)定。
1
DB43/T2407—2022
4.3生產(chǎn)加工用水要求
應(yīng)符合GB5749的規(guī)定。
4.4其他原輔料
應(yīng)符合相關(guān)食品標(biāo)準(zhǔn)規(guī)定。
5食品添加劑要求
食品添加劑的質(zhì)量應(yīng)符合食品安全國(guó)家標(biāo)準(zhǔn)及相關(guān)規(guī)定;食品添加劑的品種和使用量應(yīng)符合
GB2760的規(guī)定。
6生產(chǎn)過(guò)程衛(wèi)生要求
應(yīng)符合GB14881的規(guī)定。
7加工工藝
7.1工藝流程
柑橘原料選果→清洗→漂燙→剝皮分瓣→酸堿或酶處理→漂洗→分離→硬化(或不硬化)→調(diào)配→
灌裝殺菌。
7.2加工技術(shù)要求
7.2.1原料選果
剔除腐爛果、病蟲(chóng)果、生果、畸形果及剔除外來(lái)雜物等。
7.2.2清洗
宜采用自動(dòng)化清洗機(jī)進(jìn)行清洗。
7.2.3漂燙
鮮果原料用熱水漂燙,漂燙溫度60℃~95℃,時(shí)間不超過(guò)2min,以附著于橘球上的橘絡(luò)能除凈為度。
7.2.4剝皮、分瓣
采用人工或機(jī)械剝皮,注意不傷及橘球。人工剝皮時(shí)從蒂部開(kāi)始,剝好的橘球蒂部孔朝上擺放,有
利分瓣;分瓣時(shí)用力不宜過(guò)大,避免橘片損傷。
7.2.5酸堿或酶處理
7.2.5.1酸堿脫囊衣
分瓣后的橘片先在流槽中用濃度0.3%~1.5%鹽酸溶液處理,室溫下時(shí)間不超過(guò)50min,以橘片
表面囊衣松軟皺褶,手工可輕松去除為宜,鹽酸濃度和處理時(shí)間可根據(jù)不同成熟期、不同產(chǎn)地、不同品
種等因素適當(dāng)調(diào)整;橘片瀝除酸液后用流水漂洗兩次,每次時(shí)間至少5min;再用濃度0.2%~0.5%氫
2
DB43/T2407—2022
氧化鈉溶液處理,時(shí)間為15min~20min;處理后橘片用清水漂洗,至囊衣去除干凈,手摸無(wú)滑感,
pH6~7。
7.2.5.2酶法脫囊衣
分瓣后的橘片先用濃度0.3%~1.5%鹽酸溶液在25℃~30℃處理40min~50min,具體參數(shù)根
據(jù)不同成熟期、不同產(chǎn)地、不同品種等因素進(jìn)行調(diào)整;橘片瀝除酸液后用清水漂洗兩次,每次時(shí)間至少
5min;漂洗后的橘片進(jìn)行復(fù)合酶處理,pH4~4.5,溫度45℃~50℃,處理時(shí)間40min~50min;
酶法處理后用清水進(jìn)行漂洗,至少兩次,至囊衣去除干凈。
7.2.6分離
將脫囊衣的橘片用流速200mL/s~300mL/s的水沖洗分離;或采用汁胞分散機(jī)處理,調(diào)節(jié)水與橘
片質(zhì)量比為1.5~2:1,轉(zhuǎn)速為30r/min~50r/min,分散時(shí)間3min~10min,進(jìn)行汁胞分離。用去
雜機(jī)和振動(dòng)篩去掉大部分囊衣和種子等雜質(zhì),通過(guò)傳動(dòng)帶揀選臺(tái)和燈選槽去掉殘存雜質(zhì)。
7.2.7硬化
將分離后的汁胞浸沒(méi)在0.3%~0.4%的氯化鈣溶液中,室溫下硬化30min~50min,用清水漂洗
后瀝水。
7.2.8調(diào)配
往瀝水后的汁胞中加入柑橘原汁或糖水,在調(diào)配罐中混合均勻,汁胞占總重量的50%~80%。
7.2.9灌裝、殺菌
采用先灌裝后巴氏殺菌或先殺菌后無(wú)菌灌裝。
8標(biāo)簽、標(biāo)志、包裝、貯存、運(yùn)輸
8.1標(biāo)簽、標(biāo)志
產(chǎn)品標(biāo)簽應(yīng)符合GB7718、GB28050的規(guī)定,標(biāo)志應(yīng)符合GB/T191的規(guī)定。
8.2包裝
外包裝采用鋼桶或塑料箱或紙箱,包裝應(yīng)牢固、防潮、整潔。包裝材料應(yīng)符合食品安全國(guó)家標(biāo)準(zhǔn)的
有關(guān)規(guī)定。
8.3貯存與運(yùn)輸
應(yīng)符合GB31621的規(guī)定。
9生產(chǎn)記錄
對(duì)柑橘汁胞原料加工技術(shù)參數(shù)、加工時(shí)間、加工環(huán)境、貯藏溫度、入庫(kù)、出廠檢驗(yàn)等進(jìn)行記錄,應(yīng)
符合GB14881的規(guī)定。
3
DB43/T2407—2022
目次
前言························································································································Ⅲ
1范圍·····················································································································1
2規(guī)范性引用文件······································································································1
3術(shù)語(yǔ)和定義············································································································1
4原輔料要求············································································································1
5食品添加劑要求······································································································2
6生產(chǎn)過(guò)程衛(wèi)生要求···································································································2
7加工工藝···············································································································2
8標(biāo)簽、標(biāo)志、包裝、貯存、運(yùn)輸·················································································
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