CQI-17Solder釬焊系統(tǒng)評估（中文版）

第第頁APPENDIXA–PROCESSABLES附錄A－流程表ProcessTableA–PastePrinting流程表A－焊膏印刷40ProcessTableB–Inspection流程表B－檢查42ProcessTableC–SurfaceMountDeviePlacement流程表C－表面安裝設(shè)備放置46ProcessTableD–Reflow流程表D－再流48ProcessTableE–GlueDispensing流程表E－點膠50ProcessTableF–FluxApplicationforWaveSoldering流程表F－波峰釬焊的焊劑應(yīng)用52ProcessTableG–Pre-Heat流程表G－預(yù)熱55ProcessTableH–Wave流程表H－波峰釬焊57ProcessTableI–Fountain流程表I－噴泉釬焊59ProcessTableJ–Dip流程表J－浸沾釬焊61ProcessTableK–Selective63ProcessTableL–AutoatedIron65ProcessTableM–ManualIron流程表M－手動烙鐵釬焊68ProcessTableN–LaserandSoftBeam流程表N－激光－電子束釬焊71ProcessTableO–Inducton73ProcessTableP–ConormalCoatandTest75ProcessTableQ–PCBSeparation79ProcessTableR–In-CircuitTesting流程表R－電路內(nèi)測試81ProcessTableS–Rework流程表S－返工83PROCESSTABLEA-SolderPastePrinting流程表A－焊膏印刷Allrequirementsgivenbelowaresubordinatetocustomerspecificrequirements.以下列出的所有要求均要服從于客戶的特定要求。Thecustomermayhaveadditionalrequirements,e.g.,inspectiontesting,greaterfrequencies,etc.Whenperformingthejobaudit,theauditorshallverifySolderingOrganizationisconformingtocustomerrequirements.客戶可以有附加的要求，如檢驗測試、更密集的頻率等，進行工作審核時，審核員應(yīng)檢驗釬焊組織是否遵照了客戶的要求。ITEM#項目編號RelatedSSAQuestion相關(guān)SSA問題Category/ProcessSteps類別/流程步驟Control控制Monitoring監(jiān)控AuditorNotes審核員注釋1.02PrintedWiringBoardCeaning(DryWipe)印刷線路板清潔（干擦）1.11.6LintFreeCloth不起毛的抹布PerSpec按規(guī)范Continuous連續(xù)材料入庫時處理干凈1.2ReplacementFrequency更換頻率PerControlPlan按控制計劃QualityAudit質(zhì)量審計1.31.6ProperCleaningArea適當?shù)那鍧嵅课籔erProductSpec按產(chǎn)品規(guī)格QualityAudit質(zhì)量審計1.41.16ProperOperatorHandling適當?shù)牟僮魅藛T處理OperatorTraining操作人員培訓(xùn)OperatorCertification操作人員證書2.0MaterialHandling材料搬運2.12.2-2.9Paste:焊膏：SizeVolume,Container:尺寸、容量、容器：PasteSupplier:焊膏供應(yīng)商：2.1.1CorrectMaterial正確的材料BarCodeorManual條形碼或手動Continuous連續(xù)BH63J>020C-1-1(有鉛)6個月錫膏存SMT-A-0022.1.2ExpirationDate/LotConrol產(chǎn)品有效期/批次控制：BarCodeorManual條形碼或手動Continuous連續(xù)2.1.3ProperlyMixed適當混合Manual手動Continuous連續(xù)2.1.4StabilizetoOperationTemperature穩(wěn)定至工作溫度BarCodeorManual條形碼或手動Continuous連續(xù)2.1.5OpenConainerDisposition開啟容器的處置BarCode/Checklist條形碼/檢查表Continuous連續(xù)2.1.6Excesssolderpasterun-outmanagement多余焊膏流出管理Manualremix/discard手工重新混合/廢棄PerControlPlan按控制計劃2.2PrintedWiringBoard(PWB)印刷線路板（PWB）BoardSupplier:印刷線路板供應(yīng)商：2.2.1CorrectMaterial正確的材料BarCodeorManual條形碼或手動Lot(firstandlastpiece)批次（第一件和最后一件）按圖紙2.2.2ExpirationDate/LotConrol產(chǎn)品有效期/批次控制BarCodeorManual條形碼或手動Lot(firstandlastpiece)批次（第一件和最后一件）電子元器件存放期2.2.3EnvironmentalControl(exposure)環(huán)境控制（曝露）BarCodeorManual條形碼或手動Lot批次2.2.4ConaminationControl污染控制WorkInstruction工作說明EveryPiece每件2.2.5Orientation定位AutomaticorManual自動或手動EveryPiece每件SMT-A0043.02SolderPasteEquipment焊膏設(shè)備Type:類型：EquipmentSupplier:設(shè)備供應(yīng)商：8PreventiveMainenance(PM)Cleaning預(yù)防性維護（PM）清潔PMschedulePM計劃PMCompletionReportPM完成報告SMT-A-012,0133.0.2Stencilseparationspeed模板分離速度Automatic自動Continuous連續(xù)SMT-A-0153.1StencilControl模板控制Supplier:供應(yīng)商：ManufacturingMethod:制造方法：Thickness:厚度：3.1.1CorrectStencil正確的模板BarCodeorManual條形碼或手動EveryChangeOver每次轉(zhuǎn)換3.1.2nprocessBottomSideCleaning生產(chǎn)中的底側(cè)清潔TypeofCleaningMethod:清潔方法類型：Chemical(s)Used:使用的化學品：Frequency:頻率AutomaticorManual自動或手動PerControlPlan按控制計劃SMT-A-0083.3PreventiveMaintenanceCleaning預(yù)防性維護清潔Type:類型Chemical(s)Used:使用的化學品：Frequency:頻率：Conirmationmethod:確認方法：AutomaticorManual自動或手動PerControlPlan按控制計劃SMT-A-0LifeCycleDate壽命周期日期BarCodeorManual條形碼或手動Continuous連續(xù)3.1.5StencilAlignmentAccuracytoMachine模板對準機器的精確度AutomaticorManual自動或手動StartuporChangeOver啟動或轉(zhuǎn)換3.2PWBRegistrationtoStencilPWB記錄到模板3.2.1ProperAlignment適當對準Automatic自動Continuous連續(xù)3.2.2PWBSecuringPWB固定Automatic自動Continuous連續(xù)PROCESSTABLEA-SolderPastePrinting流程表A－焊膏印刷Allrequirementsgivenbelowaresubordinatetocustomerspecificrequirements.以下列出的所有要求均要服從于客戶的特定要求。Thecustomermayhaveadditionalrequirements,e.g.,inspectiontesting,greaterfrequencies,etc.Whenperformingthejobaudit,theauditorshallverifySolderingOrganizationisconformingtocustomerrequirements.客戶可以有附加的要求，如檢驗測試、更密集的頻率等，進行工作審核時，審核員應(yīng)檢驗釬焊組織是否遵照了客戶的要求。ITEM#項目編號RelatedSSAQuestion相關(guān)SSA問題Category/ProcessSteps類別/流程步驟Control控制Monitoring監(jiān)控AuditorNotes審核員注釋3.3Squeegee刮刀Type:類型：Shape:形狀：Hardness:硬度：Material:材料：SqueegeeMaterialCompatibilitywithSolderPast刮刀材料與焊膏的兼容性DesignSpec設(shè)計規(guī)范DesignReview設(shè)計審核SMT-A-0153.3.2CorrectSqueegee正確的刮刀Manual手動1/shiftorChangeOver1次/班或轉(zhuǎn)換3.3.3Inprocess(undersidewipe)cleaning生產(chǎn)中（下側(cè)擦拭）清潔ManualorAutomatic手動或自動PerControlPlan按控制計劃3.3.4PressureofSqueegee刮刀壓力ManualorAutomatic手動或自動1/shiftorChangeOver1次/班或轉(zhuǎn)換3.3.5AngleofSqueegee刮刀角度ManualorAutomatic手動或自動1/shiftorChangeOver1次/班或轉(zhuǎn)換3.3.6SqueegeeSpeed刮刀速度ManualorAutomatic手動或自動1/shiftorChangeOver1次/班或轉(zhuǎn)換3.3.7SqueegeeStroke刮刀行程ManualorAutomatic手動或自動1/shiftorChangeOver1次/班或轉(zhuǎn)換8PreventiveMaintenanceCleaning/Replace預(yù)防性維護清潔/更換PMschedulePM計劃PMCompletionReportPM完成報告3.4ProFlowCartridge流動前的焊劑盒3.4.1SolderFlowPressure焊劑流動壓力Automatic自動1/shiftorChangeOver1次/班或轉(zhuǎn)換3.4.2CorrectCartridge(PborPbFree)正確的焊劑盒（含鉛或不含鉛）BarCodeorManual手動或自動1/shiftorChangeOver1次/班或轉(zhuǎn)換3.4.3AngleofCartridge焊劑盒角度ManualorAutomatic手動或自動1/shiftorChangeOver1次/班或轉(zhuǎn)換3.4.4CartridgeSpeed焊劑盒速度ManualorAutomatic手動或自動1/shiftorChangeOver1次/班或轉(zhuǎn)換3.4.5CartridgeStroke焊劑盒行程ManualorAutomatic手動或自動1/shiftorChangeOver1次/班或轉(zhuǎn)換8PreventiveMaintenanceCleaning預(yù)防性維護清潔PMschedulePM計劃PMCompletionReportPM完成報告4.02PostPrintInspection印刷后檢查4.1Method方法ManualorAutomatic手動或自動PerControlPlan按控制計劃SMT-A-004,0054.2Frequency頻率Manual手動PerControlPlan按控制計劃4.3ReactionofDefects缺陷反應(yīng)PerProcessControls按流程控制PerControlPlan按控制計劃4.41.6Propersolderpasteheight適當?shù)暮父喔叨萈erProductSpec按產(chǎn)品規(guī)格PerControlPlan按控制計劃4.51.6Propersolderpadcoverage適當?shù)暮副P覆蓋范圍PerProductSpec按產(chǎn)品規(guī)格PerControlPlan按控制計劃5.02AbnormalConditionReaction異常情況反應(yīng)5.12.8Powerfailurereactionplan斷電反應(yīng)計劃Controlplan控制計劃Continuous連續(xù)5.22.8Emergency-stopreactionplan緊急停機反應(yīng)計劃Controlplan控制計劃Continuous連續(xù)5.32.8Partjamreactionplan零件卡滯反應(yīng)計劃Controlplan控制計劃Continuous連續(xù)5.42.8Droppartreactionplan掉落零件反應(yīng)計劃Controlplan控制計劃Continuous連續(xù)5.52.8In-ProcessDelayReactionPlan生產(chǎn)中延遲反應(yīng)計劃Controlplan控制計劃Continuous連續(xù)5.61.11Repair/reworkprocedures返修/返工程序BasedonIPC-7711,7721根據(jù)IPC-7711,7721Continuous連續(xù)PROCESSTABLEB–Inspection流程表B－檢查Allrequirementsgivenbelowaresubordinatetocustomerspecificrequirements.以下列出的所有要求均要服從于客戶的特定要求。Thecustomermayhaveaddtionalrequirements,e.g.,inspectontestng,greaterfrequencies,etc.Whenperformingthejobaudit,theauditorshallverifySolderingOrganizationisconformingocustomerrequirements.客戶可以有附加的要求，如檢驗測試、更密集的頻率等，進行工作審核時，審核員應(yīng)檢驗釬焊組織是否遵照了客戶的要求。ITEM#項目編號RelatedSSAQuestion相關(guān)SSA問題Category/ProcessSteps類別/流程步驟Control控制Monitoring監(jiān)控AuditorNotes審核員注釋2PostPrintInspection印刷后檢查11Manual手動5,1.16ProperOperatortraining適當?shù)牟僮魅藛T培訓(xùn)OperatorCertification操作人員證書AnnualCertification年度證明SMT-A-0041.1.2BoundarySampleAvailable可提供邊界樣品GoodandBad好和差CalibrationCertification校準證明1.1.3ProperMagnificationforpitchsize適當放大間距尺寸PerIPCA610按IPCA610AnnualCertification年度證明1.1.4Properilluminationatinspectionstation在檢查站的適當照明PerIES按IESSet-up設(shè)置12.13Frequencyofsampling抽樣頻率PerCustomerRequirement按客戶要求Check-sheet檢查表12Automatic自動CPKCPKPerCustomerRequirement按客戶要求Continuous連續(xù)BoundarySampleAvailable可提供邊界樣品GoodandBad好和差samplerunatchange-overandbeginningofshift在轉(zhuǎn)換和班次開始時抽樣CalibrationCertification校準證明SMT-A-0061.2.3Calibrationorveificationmethodset設(shè)好校準或驗證方法PerControlplan按控制計劃CalibrationCertification校準證明42.4Non-conformingmaterialdisposition不合格材料處置PerCustomerRequirement按客戶要求Continuous連續(xù)2PostComponentPlacement元件放置后21AutomaticVisionSystem:自動觀察系統(tǒng)：2.1.1CalibrationStandadAvailable可提供校準標準Permanufacturerecommendation按制造商推薦方案CalibrationCertification校準證明2.1.2PartPesent零件現(xiàn)狀Yes/No是/否PerControlplan按控制計劃Orientation定向PerSpecification按規(guī)格PerControlplan按控制計劃Polarity極性PerSpecification按規(guī)格PerControlplan按控制計劃SkewAngle斜交角PerSpecification按規(guī)格PerControlplan按控制計劃Off-centeed偏心PerSpecification按規(guī)格PerControlplan按控制計劃Raised凸起PerSpecification按規(guī)格PerControlplan按控制計劃22Manualnspection:手動檢查：5,1.16ProperOperatortraining適當?shù)牟僮魅藛T培訓(xùn)OperatorCertification操作人員證書AnnualCertification年度證明2.2.2BoundarySamplee.g.,orientation,polarity,skewangle,off-centered,raised,andpartpresent)邊界樣品（例如，定向、極性、斜交角、偏心、凸起和零件現(xiàn)狀）GoodandBad好和差CalibrationCertification校準證明2.2.3ProperMagnificationforpitchsize適當放大間距尺寸PerIPCA610按IPCA610AnnualCertification年度證明2.2.4Properilluminationatinspectionstation在檢查站的適當照明PerIES(IlluminationEngineeringStandard)按IES（照明工程標準）Set-up設(shè)置2.2.5Frequencyofsampling抽樣頻率PerControlplan按控制計劃Check-sheet檢查表ProperESDpotection(worksurfaceandopeator)適當?shù)腅SD保護（工作面和操作人員）PerANSIS20.20按ANSIS20.20按ANSIS20.20Continuous連續(xù)231.142.4Non-conformingmaterialdisposition不合格材料處置PerControlplan按控制計劃Continuous連續(xù)PROCESSTABLEB-Inspection流程表B－檢查Allrequrementsgivenbelowaresubordinatetocustomerspecificrequiremens.以下列出的所有要求均要服從于客戶的特定要求。Thecustomermayhaveadditionalrequirements,e.g.,inspectontesting,greaterfrequencies,etc.Whenperformngtheobaudit,theauditorshalverifySoderingOrganzationsconformingtocustomerrequiremens.客戶可以有附加的要求，如檢驗測試、更密集的頻率等，進行工作審核時，審核員應(yīng)檢驗釬焊組織是否遵照了客戶的要求。ITEM#項目編號RelatedSSAQuestion相關(guān)SSA問題Category/ProcessSteps類別/流程步驟Control控制Monitoring監(jiān)控AuditorNotes審核員注釋3.023.8PostReflowInspecion再流檢查后31AuomaticOpticalInspection(AOI)自動光學檢查（AOI）Soldervolumes錫爐容量PerSpecification按規(guī)格PerControlplan按控制計劃Solderball焊球PerSpecification按規(guī)格PerControlplan按控制計劃Solderbridge焊料橋接PerSpecification按規(guī)格PerControlplan按控制計劃Solderskip漏焊PerSpecification按規(guī)格PerControlplan按控制計劃Partpresent零件現(xiàn)狀PerSpecification按規(guī)格PerControlplan按控制計劃Componentaccuracytosolderpads元件對焊盤的精確度PerSpecification按規(guī)格PerControlplan按控制計劃Tombstoning墓碑狀PerSpecification按規(guī)格PerControlplan按控制計劃Billboading告示板狀PerSpecification按規(guī)格PerControlplan按控制計劃Liftedpart升高的零件PerSpecification按規(guī)格PerControlplan按控制計劃31.1016Good/BadSamplesUsed所使用的好/差樣品PerSpecification按規(guī)格PerControlplan按控制計劃32X-ray(RecommendedforBGA/Flipchip)X光（推薦用于BGA/倒裝片）Soldervolumes錫爐容量PerSpecification按規(guī)格PerControlplan按控制計劃Solderball焊球PerSpecification按規(guī)格PerControlplan按控制計劃Solderbridge焊料橋接PerSpecification按規(guī)格PerControlplan按控制計劃Solderskip漏焊PerSpecification按規(guī)格PerControlplan按控制計劃Partpresent零件現(xiàn)狀PerSpecification按規(guī)格PerControlplan按控制計劃Componentaccuracytosolderpads元件對焊盤的精確度PerSpecification按規(guī)格PerControlplan按控制計劃Tombstoning墓碑狀PerSpecification按規(guī)格PerControlplan按控制計劃Billboading告示板狀PerSpecification按規(guī)格PerControlplan按控制計劃Liftedpart升高的零件PerSpecification按規(guī)格PerControlplan按控制計劃32.1016Voiddeection孔洞檢測PerSpecification按規(guī)格PerControlplan按控制計劃32.1116Good/BadSamplesUsed所使用的好/差樣品PerSpecification按規(guī)格PerControlplan按控制計劃33ManualInspection手動檢查Soldervolumes錫爐容量PerSpecification按規(guī)格PerControlplan按控制計劃SMT-E-00Solderball焊球PerSpecification按規(guī)格PerControlplan按控制計劃Solderbridge焊料橋接PerSpecification按規(guī)格PerControlplan按控制計劃Solderskip漏焊PerSpecification按規(guī)格PerControlplan按控制計劃Partpresent零件現(xiàn)狀PerSpecification按規(guī)格PerControlplan按控制計劃Componentaccuracytosolderpads元件對焊盤的精確度PerSpecification按規(guī)格PerControlplan按控制計劃Tombstoning墓碑狀PerSpecification按規(guī)格PerControlplan按控制計劃Billboading告示板狀PerSpecification按規(guī)格PerControlplan按控制計劃Liftedpart升高的零件PerSpecification按規(guī)格PerControlplan按控制計劃33.1016Voiddeection孔洞檢測PerSpecification按規(guī)格PerControlplan按控制計劃33.111.15,1.16ProperOperaortraining適當?shù)牟僮魅藛T培訓(xùn)OperatorCertification操作人員證書AnnualCertification年度證明33.12BoundarySamplee.g.,orientation,polarity,skewangle,offcentered,raised,andpartpresent)邊界樣品（例如，定向、極性、斜交角、偏心、凸起和零件現(xiàn)狀）GoodandBad好和差CalibrationCertification校準證明33.13ProperMagnificationforpitchsize適當放大間距尺寸PerIPCA610按IPCA610AnnualCertification年度證明PROCESSTABLEB-Inspection流程表B－檢查Allrequirementsgvenbeowaresubordnatetocusomerspecificrequirements.以下列出的所有要求均要服從于客戶的特定要求。Thecustomermayhaveadditionalrequirements,eg.,inspectiontesting,greaerfrequencies,etc.Whenperormingthejobaudi,theaudiorshallverifySolderingOrganizationisconformingtocustomerrequrements.客戶可以有附加的要求，如檢驗測試、更密集的頻率等，進行工作審核時，審核員應(yīng)檢驗釬焊組織是否遵照了客戶的要求。ITEM#項目編號RelatedSSAQuestion相關(guān)SSA問題Category/ProcessSteps類別/流程步驟Control控制Monitoring監(jiān)控AuditorNotes審核員注釋33.14Properilluminationatinspectionstation在檢查站的適當照明PerIES(lluminationEngineeingStandard)按IES（照明工程標準）Set-up設(shè)置33.15211213Frequencyofsampling抽樣頻率PerControlplan按控制計劃Check-sheet檢查表33.163.9ProperESDprotection(worksurfaceandoperator)適當?shù)腅SD保護（工作面和操作人員）PerANSIS20.20按ANSIS20.20按ANSIS20.20Continuous連續(xù)33.171.6Blowholedetection氣孔檢測PerSpecification按規(guī)格PerControlplan按控制計劃33.181.6Confirmationofjigremoval確認夾具移除PerSpecification按規(guī)格PerControlplan按控制計劃3.41142.4Non-conformingmateialdisposition不合格材料處置PerControlplan按控制計劃Continuous連續(xù)4.01.42112123.8PostWave/SelectiveSoldernspecion波峰/選擇性焊料檢查后4.1AutomaticOpticalInspectionAOI)自動光學檢查（AOI）4.1.116Soldervolumes錫爐容量PerSpecification按規(guī)格PerControlplan按控制計劃4.1.216Solderball焊球PerSpecification按規(guī)格PerControlplan按控制計劃4.1.316Solderbridge焊料橋接PerSpecification按規(guī)格PerControlplan按控制計劃4.1.416Solderskip漏焊PerSpecification按規(guī)格PerControlplan按控制計劃4.1.516Partpesent零件現(xiàn)狀PerSpecification按規(guī)格PerControlplan按控制計劃4.1.616Componentaccuracytosolderpads元件對焊盤的精確度PerSpecification按規(guī)格PerControlplan按控制計劃4.1.716Tombsoning墓碑狀PerSpecification按規(guī)格PerControlplan按控制計劃4.1.816Billboarding告示板狀PerSpecification按規(guī)格PerControlplan按控制計劃4.1.916SMTGlueonpad墊上的SMT膠水PerSpecification按規(guī)格PerControlplan按控制計劃41.101.6Liftedpart升高的零件PerSpecification按規(guī)格PerControlplan按控制計劃41.111.6ExcessFlux/luxresidue過多的焊錫/焊錫殘留物PerSpecification按規(guī)格PerControlplan按控制計劃41.121.6Properpolarity適當?shù)臉O性PerSpecification按規(guī)格PerControlplan按控制計劃41.131.6Icicling冰柱狀PerSpecification按規(guī)格PerControlplan按控制計劃41.141.6Good/BadSamplesUsed所使用的好/差樣品PerSpecification按規(guī)格PerControlplan按控制計劃4.2X-rayX光4.2.116Soldervolumes錫爐容量PerSpecification按規(guī)格PerControlplan按控制計劃4.2.216Solderball焊球PerSpecification按規(guī)格PerControlplan按控制計劃4.2.316Solderbridge焊料橋接PerSpecification按規(guī)格PerControlplan按控制計劃4.2.416Solderskip漏焊PerSpecification按規(guī)格PerControlplan按控制計劃4.2.516Partpesent零件現(xiàn)狀PerSpecification按規(guī)格PerControlplan按控制計劃4.2.616Componentaccuracytosolderpads元件對焊盤的精確度PerSpecification按規(guī)格PerControlplan按控制計劃4.2.716Tombsoning墓碑狀PerSpecification按規(guī)格PerControlplan按控制計劃4.2.816Billboarding告示板狀PerSpecification按規(guī)格PerControlplan按控制計劃4.2.916Liftedpart升高的零件PerSpecification按規(guī)格PerControlplan按控制計劃42.101.6Voiddetecion孔洞檢測PerSpecification按規(guī)格PerControlplan按控制計劃42.111.6Icicling冰柱狀PerSpecification按規(guī)格PerControlplan按控制計劃42.121.6Good/BadSamplesUsed所使用的好/差樣品PerSpecification按規(guī)格PerControlplan按控制計劃4.3ManualInspection手動檢查PROCESSTABLEB-Inspection流程表B－檢查Allrequirementsgivenbelowaresubordinateocustomerspecficrequirements.以下列出的所有要求均要服從于客戶的特定要求。Thecustomermayhaveadditonalrequiremens,e.g.,nspeciontesting,greaterfrequencies,etc.Whenperformingthejobaudit,theaudtorshallverifySolderingOrganizationisconformingtocustomerrequirements.客戶可以有附加的要求，如檢驗測試、更密集的頻率等，進行工作審核時，審核員應(yīng)檢驗釬焊組織是否遵照了客戶的要求。ITEM#項目編號RelatedSSAQuestion相關(guān)SSA問題Category/ProcessSteps類別/流程步驟Control控制Monitoring監(jiān)控AuditorNotes審核員注釋Soldervolumes錫爐容量PerSpecification按規(guī)格PerControlplan按控制計劃Solderball焊球PerSpecification按規(guī)格PerControlplan按控制計劃Solderbridge焊料橋接PerSpecification按規(guī)格PerControlplan按控制計劃Solderskip漏焊PerSpecification按規(guī)格PerControlplan按控制計劃Patpresent零件現(xiàn)狀PerSpecification按規(guī)格PerControlplan按控制計劃Componentaccuracytosolderpads元件對焊盤的精確度PerSpecification按規(guī)格PerControlplan按控制計劃Tombstoning墓碑狀PerSpecification按規(guī)格PerControlplan按控制計劃Billboarding告示板狀PerSpecification按規(guī)格PerControlplan按控制計劃Liftedpat升高的零件PerSpecification按規(guī)格PerControlplan按控制計劃Voiddetection孔洞檢測PerSpecification按規(guī)格PerControlplan按控制計劃6PoperOpeatortaining適當?shù)牟僮魅藛T培訓(xùn)OperatorCertification操作人員證書AnnualCertification年度證明4.3.12BoundarySample(e.g.,orientation,polariy,skewangle,off-centered,aised,andpatpresent)asneeded.邊界樣品（例如，定向、極性、斜交角、偏心、突起和零件現(xiàn)狀），根據(jù)需要提供。GoodandBad好和差CalibrationCertification校準證明4.3.13PoperMagnificationforpitchsize適當放大間距尺寸PerIPCA610ororganizationsinternalrequirements按IPCA610或組織內(nèi)部要求AnnualCertification年度證明4.3.14Poperilluminationatinspectionstation在檢查站的適當照明PerIES(IlluminationEngineeringStandard)ororganizationsinernalrequirements按IES（照明工程標準）或組織內(nèi)部要求Set-up設(shè)置3Frequencyofsampling抽樣頻率PerControlplan按控制計劃Check-sheet檢查表PoperESDprotecion(worksurfaceandoperator)適當?shù)腅SD保護（工作面和操作人員）PerANSIS20.20按ANSIS20.20Continuous連續(xù)4.3.17Blowholedetection氣孔檢測Icicling冰柱狀PerSpecification按規(guī)格PerControlplan按控制計劃ExcessFluxfluxresidue過多的焊錫/焊錫殘留物PerSpecification按規(guī)格PerControlplan按控制計劃SMTGlueonpad墊上的SMT膠水PerSpecification按規(guī)格PerControlplan按控制計劃Conirmationofjigemoval確認夾具移除PerSpecification按規(guī)格PerControlplan按控制計劃Noforeignmaterial無異物PerSpecification按規(guī)格PerControlplan按控制計劃Tracedelamination微量分層PerSpecification按規(guī)格PerControlplan按控制計劃Soldermaskdegradation防焊退化PerSpecification按規(guī)格PerControlplan按控制計劃Non-conformingmaterialdeposition不合格材料處置PerControlplan按控制計劃Continuous連續(xù)PROCESSTABLEC-SurfaceMountDevicePlacement流程表C－表面安裝設(shè)備放置Allrequirementsgivenbelowaresubordinatetocustomerspecificrequiremens.以下列出的所有要求均要服從于客戶的特定要求。Thecustomermayhaveaddtonalrequirements,e.g.,inspectiontestng,greaterfrequencies,etc.Whenperormngthejobaudit,heauditorshallveriySolderingOrganizationisconormingtocusomerrequirements.客戶可以有附加的要求，如檢驗測試、更密集的頻率等，進行工作審核時，審核員應(yīng)檢驗釬焊組織是否遵照了客戶的要求。ITEM#項目編號RelatedSSAQuestion相關(guān)SSA問題Category/ProcessSteps類別/流程步驟Control控制Monitoring監(jiān)控AuditorNotes審核員注釋1.02Cassette/FeederLoading帶盒/進料器裝載1.1ManualControl手動控制5,1.16Correctloading正確裝載OperatorTraining操作人員培訓(xùn)PerTrainingPlan按培訓(xùn)計劃SMT-B-001,上料換料記錄ESDControlESD控制PerANSIS20.20按ANSIS20.20Continuous連續(xù)1.1.3CorrectPartperFeederLocation每個進料器位置的正確零件Set-upSheet設(shè)置表SupervisorAudit主管審核1.1.4Opeator/TraceabilityControl操作人員/可跟蹤性控制CheckSheet檢查表100%1.1.5Componentsupplymanagement(parthortageprevention)元件供應(yīng)管理（零件短缺預(yù)防）CheckSheet檢查表PerControlplan按控制計劃2.10Humidity(MSD)Control濕度（MSD）控制PerManufacturerSpec按制造商規(guī)格PerControlplan按控制計劃1.2AutomaticControl自動控制5,1.16Correctloading正確裝載OperatorTraining操作人員培訓(xùn)PerTrainingPlan按培訓(xùn)計劃ESDControlESD控制PerANSIS20.20按ANSIS20.20Continuous連續(xù)1.2.3CorrectPartperFeederLocation每個進料器位置的正確零件BarCodeandBOM條形碼和BOM100%1.2.4OpeatorTraceabilityConrol操作人員/可跟蹤性控制BarCodeScan條形碼掃描100%1.2.5Componentsupplymanagement(partshortagepevention)元件供應(yīng)管理（零件短缺預(yù)防）MachineProgramming(PlacementCount)機器編程（放置計數(shù)）Continuous連續(xù)2.10Humidity(MSD)Control濕度（MSD）控制PerControlplan按控制計劃Continuous連續(xù)2.02Splcing接合2.11.15,1.16CorrectSplicing正確接合OperatorTraining操作人員培訓(xùn)PerTrainingPlan按培訓(xùn)計劃2.23.9ESDControlESD控制PerANSIS20.20按ANSIS20.20Continuous連續(xù)2.31.6CorrectOrientation正確定向Permachinespec按機器規(guī)格按機器規(guī)格按機器規(guī)格100%SMT-B-0022.4TraceabiliyContol可跟蹤性控制CheckSheet/BarCode檢查表/條形碼100%0HumidityConrol濕度控制PerControlplan按控制計劃Continuous連續(xù)換料記錄2.61.6CorrectTape正確的膠帶PerSpec按規(guī)格100%2.7CorrectSplice正確接合OperatorTraining操作人員培訓(xùn)PerTrainingPlan按培訓(xùn)計劃PROCESSTABLEC-SurfaceMountDevicePlacement流程表C－表面安裝設(shè)備放置Allrequiremensgivenbelowaresubordinatetocustomerspecficrequirements.以下列出的所有要求均要服從于客戶的特定要求。Thecustomermayhaveadditionalrequirements,e.g.,inspectiontesting,greaterrequencies,ec.Whenperformingthejobaudt,theauditorshalverifySolderingOrganzationisconformingtocustomerrequirements.客戶可以有附加的要求，如檢驗測試、更密集的頻率等，進行工作審核時，審核員應(yīng)檢驗釬焊組織是否遵照了客戶的要求。ITEM#項目編號RelatedSSAQuestion相關(guān)SSA問題Category/ProcessSteps類別/流程步驟Control控制Monitoring監(jiān)控AuditorNotes審核員注釋3.02PlacementNozzles放置噴嘴3.1ManualOperation手動操作5,116Corectnozzleselection正確的噴嘴選擇OperatorTraining操作人員培訓(xùn)PerTrainingPlan按培訓(xùn)計劃3.1.2Vacuumtesting真空測試PerCheckSheet按檢查表Perchangeover每次轉(zhuǎn)換3.1.3Corectplacementstroke&force正確的放置行程及力量Persetupsheet按設(shè)置表Perchangeover每次轉(zhuǎn)換3.1.4TriggerforFirstPassYieldFPY)Maintenance啟動一次性合格率（FPY）維護PerControlplan按控制計劃100%3.2AutomaticOperation自動操作5,116Corectmagazinecarrouselloading正確的卡匣環(huán)形傳送帶裝載OperatorTraining操作人員培訓(xùn)PerTrainingPlan按培訓(xùn)計劃3.2.2Corectplacementprogram正確的放置方案PerControlplan按控制計劃Perchangeover每次轉(zhuǎn)換3.2.3Initialnozzlevacuumconfirmation初始噴嘴真空確認Perprogram按項目100%3.2.4TriggerforFPYMaintenance啟動FPY維護PerControlplan按控制計劃100%4.02VisionSystem觀察系統(tǒng)4.11.15,1.16Propersetup適當?shù)脑O(shè)置OperatorTraining操作人員培訓(xùn)PerTrainingPlan按培訓(xùn)計劃4.2Properinspectionciteria(placementaccuracy,polarity,rotation/skewing)適當?shù)臋z查標準（放置精確度、極性、旋轉(zhuǎn)/斜交）PerControlplan按控制計劃100%4.31.6Properfocusing適當?shù)木劢筆erProductSpec按產(chǎn)品規(guī)格100%4.4Properillumination適當?shù)恼彰鱌errequirement按要求100%4.5Corectopeation正確的操作Pergoldensample按標準樣品PerControlplan按控制計劃4.6Calibraion校準PerNIST按NISTPerControlplan按控制計劃5.02BotomSidePlacement底側(cè)放置5.1MustadheredtoItems10-4.6above必須遵守以上1.0-4.6項5.2Boardflex(iftopsidesoldered)板彎曲（如果頂側(cè)已釬焊）PerIPC-A-610按IPC-A-610ProcessSet-up流程設(shè)置6.02AbnormalConditionReaction異常情況反應(yīng)6.12.8Powerfailurereacionplan斷電反應(yīng)計劃Controlplan控制計劃Continuous連續(xù)6.22.8Emergency-stopreacionplan緊急停機反應(yīng)計劃Controlplan控制計劃Continuous連續(xù)6.32.8Partjamreacionplan零件卡滯反應(yīng)計劃Controlplan控制計劃Continuous連續(xù)6.42.8Droppartreactionplan掉落零件反應(yīng)計劃Controlplan控制計劃Continuous連續(xù)6.52.8InProcessDelayReactionPlan生產(chǎn)中延遲反應(yīng)計劃Controlplan控制計劃Continuous連續(xù)6.61.11Repair/rewokprocedures返修/返工程序BasedonIPC7711,7721根據(jù)IPC-7711,7721Continuous連續(xù)PROCESSTABLED-ReflowSolderingProcess流程表D－再流釬焊流程Allrequirementsgivenbelowaresubordinatetocustomerspecificrequirements.以下列出的所有要求均要服從于客戶的特定要求。Thecustomermayhaveadditionalrequrements,e.g.,inspectontesting,greaterfrequencies,etc.Whenperformingthejobaudit,theauditorshallverifySolderingOrganizationsconformingocustomerrequirements.客戶可以有附加的要求，如檢驗測試、更密集的頻率等，進行工作審核時，審核員應(yīng)檢驗釬焊組織是否遵照了客戶的要求。ITEM#項目編號RelatedSSAQuestion相關(guān)SSA問題Category/ProcessSteps類別/流程步驟Control控制Monitoring監(jiān)控AuditorNotes審核員注釋1.02Relowovens再流爐1.13.4Temperaturecontroller溫度控制器Automatic自動Continuous連續(xù)SMT-D-00LeadSolder含鉛焊料CorrectProfile正確的廓線Continuous連續(xù)LeadFreeSolder無鉛焊料CorrectProfile正確的廓線Continuous連續(xù)1.2118Heatingelement加熱元件ProperPM適當?shù)腜MPMCompletionReportPM完成報告1.3Atmospherecontrol大氣控制Automatic自動Continuous連續(xù)1.3.1Ventilation通風Automatic自動Continuous連續(xù)排氣通風1.3.2Nitrogensupplysystem(ifused)氮氣供應(yīng)系統(tǒng)（如有使用）Automatic自動Continuous連續(xù)1.3.3Oxygenmonitoingsystem(ifused)氧氣監(jiān)控系統(tǒng)（如有使用）Automatic自動Continuous連續(xù)1.4Conveyerwidthcontrol傳送帶寬度控制Perset-up每次設(shè)置PerControlplan按控制計劃SMT-D-0011.5Conveyerspeedcontrol傳送帶速度控制AutomaticperControlPlan按控制計劃自動進行Continuous連續(xù)1.6Conveyerinfeedcover傳送帶橫向進給蓋Inplace就位Continuous連續(xù)1.73.5M.O.L.E./SurveyorM.O.L.E./檢查員Thermalcoupleboardplacement熱電偶板放置Basedonboardlayout根據(jù)板布局PerControlplan按控制計劃K.I.C.sysem(ifused)K.I.C.系統(tǒng)（如有使用）Automatic自動Continuous連續(xù)測試基板3.5Profileconfirmationveification廓線確認驗證PerControlplan按控制計劃PerControlplan按控制計劃測溫儀3.5ProcessWindow(PWI)/CapabilityIndex工藝窗口（PWI）/生產(chǎn)能力指數(shù)PerControlplan按控制計劃PerControlplan按控制計劃1.83.9ESDControlESD控制PerANSIS20.20按ANSIS20.20Continuous連續(xù)接地1.9Lead/Leadfreechangeovers含鉛/無鉛轉(zhuǎn)換Properovencleaning適當?shù)脑倭鳡t清潔PerControlplanchangeover按控制計劃/轉(zhuǎn)換都是有鉛的2.02Loading裝載2.1CorectOrientation正確的定向Automatic/OperatorTraining自動/操作人員培訓(xùn)Continuous連續(xù)2.21.15,116Stifeners(ifused)correctplacement加強件（如有使用）正確放置OperatorTraining操作人員培訓(xùn)Continuous連續(xù)2.3CorectSpacing正確的間隔Automatic/OperatorTraining自動/操作人員培訓(xùn)Continuous連續(xù)2.41.15,116Properplacementinpallet(ifused)適當放置在貨盤中（如有使用）OperatorTraining操作人員培訓(xùn)Continuous連續(xù)3.02Unloading卸載3.13.9ESDControlESD控制PerANSIS20.20按ANSIS20.20Continuous連續(xù)3.21.15,116ProperHandling適當處理OperatorTraining操作人員培訓(xùn)Continuous連續(xù)3.3CoolingIonBlowers冷卻/離子鼓風機3.31Filterspresence過濾器存在PerControlplan按控制計劃PerPreventativeMaintenance按預(yù)防性維護3.32Properlocationonconveyor傳送帶上的適當位置Perspec/se-up按規(guī)格/設(shè)置DailyCheckSheet每日檢查表3.33Blower/ionizerpowe-onindicaor鼓風機/離子發(fā)生器通電指示燈PerControlplan按控制計劃DailyCheckSheet每日檢查表3.43.3Magazines/Unloadingracks卡匣/卸架PROCESSTABLED-ReflowSolderingProcess流程表D－再流釬焊流程Allrequirementsgivenbeowaresubordinateocustomerspecificrequirements.以下列出的所有要求均要服從于客戶的特定要求。Thecusomermayhaveadditionalrequiremens,e.g.,inspectionesting,greaterfrequencies,etc.Whenperformingthejobaudit,theauditorshallverifySolderingOrganizationisconormngtocustomerrequrements.客戶可以有附加的要求，如檢驗測試、更密集的頻率等，進行工作審核時，審核員應(yīng)檢驗釬焊組織是否遵照了客戶的要求。ITEM#項目編號RelatedSSAQuestion相關(guān)SSA問題Category/ProcessSteps類別/流程步驟Control控制Monitoring監(jiān)控AuditorNotes審核員注釋3.4.1CorrectTypeforproduct(Pb/Pbfree)適用于產(chǎn)品的正確類型（含鉛/無鉛）PerControlplan按控制計劃Continuous連續(xù)在線人工檢3.4.2Correctwidthandheightforproduct適用于產(chǎn)品的正確寬度和高度PerControlplan按控制計劃Continuous連續(xù)3.4.3Correctloadingsequenceforcontaminaioncontrol(topdown)污染物控制的正確裝載順序（從上到下）PerControlplan按控制計劃Continuous連續(xù)3.4.4Coveedfortransportationandstorage已蓋好以便運輸和儲藏PerControlplan按控制計劃Continuous連續(xù)3.51.14Rejected/inspectedpartreturnedtoproductionlineandinsertedattheremovalpoint.拒收的/檢查過的零件返還給生產(chǎn)線并在移除點插入。Writtenpolicy書面政策Controlplan控制計劃返工作業(yè)指導(dǎo)書4.02ComponentCompatibility元件兼容性4.11.6Componentscompaiblewithtemperaturepofile元件與溫度廓線兼容ComponentSpec元件規(guī)格DDesignReview設(shè)計審核4.21.6Componentscompaiblewithsolder元件與焊料兼容ComponentSpec元件規(guī)格DesignReview設(shè)計審核5.02BoardTwistConrol板扭曲控制5.1Maximumdiagonaltwistmeetsstandard最大斜扭符合標準PerIPC-TM-650,Section2.4.22按IPC-TM-650，2.4.22部分按IPC-TM-650,部分2.4.22Changeover/profilemodification轉(zhuǎn)換/輪廓改動6.02AbnormalConditionReacton異常情況反應(yīng)6.12.8Powerfailurereactionplan斷電反應(yīng)計劃Controlplan控制計劃Continuous連續(xù)6.22.8Emergency-stopeactionplan緊急停機反應(yīng)計劃Controlplan控制計劃Continuous連續(xù)6.32.8Partjameactionplan零件卡滯反應(yīng)計劃Controlplan控制計劃Continuous連續(xù)6.42.8Droppartreactionplan掉落零件反應(yīng)計劃Controlplan控制計劃Continuous連續(xù)6.52.8InProcessDelayReacionPlan生產(chǎn)中延遲反應(yīng)計劃Controlplan控制計劃Continuous連續(xù)6.61.11Repair/reworkprocedures返修/返工程序BasedonIPC-7711,7721根據(jù)IPC-7711,7721Continuous連續(xù)PROCESSTABLEE-GlueDispensing流程表E－點膠Allrequirementsgivenbelowaresubordnatetocustomerspecificrequrements.以下列出的所有要求均要服從于客戶的特定要求。Thecustomermayhaveadditionalrequirements,e.g.,inspectiontesting,greaterfrequencies,ec.Whenperforminghejobaudit,theaudtorshallverifySolderingOrganiz