2022天和光能TS4連接器安裝手冊

TS4TS4ConnectorInstallationManualTS4TS4ConnectorInstallationManualPAGE10PAGE10文件編號FileNo：TS/IM-TS4版本Version：01日期Dae2017.09.05目錄警告Warning 4技術(shù)參數(shù)ProductSpecifications 5產(chǎn)品選型表ProductSelectionForm 6連接器外觀尺寸圖ConnectorAppearanceSizeDrawing 6正極連接器PositiveConnector 6負極連接器NegativeConnector 7機器組裝AssembledbyMachine 8剝線Stripping 8鉚接Crimping 8線束組裝CableAssembly 10螺帽組裝NutAssembly 10人工安裝ManualInstallation 11工具要求RequirementsofTools 11剝線鉗StripClamp 11鉚接鉗RivetClamp 12塑料板手PlasticSpanner 12工具箱ToolBox 13組裝步驟AssemblySteps 13連接器對插及解鎖ConnectingandDisconnecting 16連接器對插Connecting 16連接器解鎖Disconnecting 17線纜狀態(tài)CableStatus 17線纜接線ConnectionofCable 17接合狀態(tài)TheStateafterConnection 17包裝方式Packing 18散件包裝SparePartsPacking 18配件袋包裝AccessoryBagPacking 18附件Annex 19耐化學(xué)品附表ChemicalResistanceForm 19對產(chǎn)品有影響的見化學(xué)品清單CommonChemicalswhichLeadtoProductFailureEasily 原材料測試化學(xué)品Testwithrawmaterial 19臨界應(yīng)變值說明Criticalstressdescription： 21連接器責(zé)任免除條款TheConnectorLiabilityExemptionClause 22產(chǎn)品運輸和倉儲ProductTransportationandStorage 22產(chǎn)品安裝和使用ProductInstallingandOperating 23Forprotectingagainstelectricshock,pleasecutoffthepowerwhenassemblinganddisassemblingthePVconnector.終端產(chǎn)品必須提供防電擊功能。Thefinalproductssuppliedwiththefunctionelectricshockproof.PVDC/AC直流-交流變頻器或打開DCPVDoNotDisconnectunderLoad:PVconnectionsnotdisconnectedwhileunderload.TheycanplacedaloadstatebyswitchingofftheDC/ACconverterorbreakingtheACcircuit.該連接器僅適用于類和（見NFANEC70第910建議使用光伏專用線纜，鍍錫銅芯，雙層絕緣，絕緣材料為XLPE。不建議使用無鍍錫電纜，不建議使用PVC電纜。ThisconnectorsuitableforuseonlywithClassBandCstrandedcopperconductors(SeeNFPANEC70Chapter9,Table10).TheuseofPVcableisrecommended,Tinnedcopperwire,Doubleinsulation,Insulatingmaterial:XLPE.Tinfreecableisnotrecommended.PVCcableisnotrecommended.不能插合。Sealingcapusedfordisconnectedconnector,avoidingdustandwater.Themaleandfemalepartsnotpluggedtogetherwhensoiled.插合部件防水等級IP68在屋頂表面。WaterproofdegreeforinsertedpartsIP68.Theycan’tputunderwaterfortime.Don’tputtheconnectorontheroofofsurface.連接器不能承受持續(xù)的機械拉伸，電纜應(yīng)該由電纜扎帶固定。Theplugconnectionmustnotsubjectedtocontinuousmechanicaltension.Thecableshouldfixedwithcablebinders.（見耐化學(xué)品附表Donotuseunderhydrocarbon,phenol,Ammineandplasticcorrosiveenvironment.Duringinstallationprocess,donotaddanygreaseandlubricantintheconnector.（Seechemicalresistanceform）該產(chǎn)品應(yīng)由有相應(yīng)資質(zhì)或經(jīng)過專家培訓(xùn)的、具備相關(guān)安全應(yīng)用規(guī)范的專業(yè)人員安裝。只有在按照安裝手冊指定的方式組裝時，連接器才被認為符合UL6703TS4證。TheconnectorconsideredtocompliancewithUL6703onlywhenassembledthemannerspecifiedbyassemblyinstructions.willexemptedfromanywarrantyifTS4connectorwasassembledordisassembledwithoutfollowingtheUserManual.Specifications連接器系統(tǒng)ConnectorsystemΦ4mm額定電壓RatedvoltageIEC1500V&UL1500V額定電流Ratedcurrent@IEC（85℃）41A（4.0mm2/46A（6.0mm2/55A（10.0mm2/額定脈沖電壓Ratedimpulsevoltage16KV環(huán)境溫度范圍Ambienttemperaturerange-40℃~+85℃接觸電阻Contactresistance≤0.5mΩ應(yīng)用等級ApplicationdegreeClassA防護類別ProtectionclassClassⅡ污染等級Pollutiondegree2防護等級DegreeofProtection68（1，1，已插合adIP2X，未插合unmated阻燃等級FlameclassUL94-V0絕緣材料Insulationmaterialm-PPE/PA金屬材料Contactmaterial銅，鍍錫Copper,Tin-plated接線方式Typeoftermination壓接Crimping鎖緊系統(tǒng)Lockingsystem(UL)嵌入式LockingtypeTUV,IEC62852R50369705/R50385924UL,UL6703E486009SelectionForm型號料號P/N電纜外徑CableOD導(dǎo)體截面積ConductorSection工具料號ToolP/N剝線工具料號StripClampP/N壓接工具料號CrimpClampP/N扳手料號SpannerP/Nmmmm2AWGTS4-F1709300424.7-6.04.0/6.012/10709300467093004770900354TS4-M170930041TS4-F2709300855.6-6.8TS4-M270930084TS4-F3709003516.0-6.6TS4-M370900350TS4-F4709300446.0-7.2TS4-M470930043TS4-F5709300487.2-8.770930051TS4-M570930045TS4-F67093005210.0870930049TS4-M670930050ConnectorAppearanceSizeDrawingPositiveConnectorTS4-F1、TS4-F2、TS4-F3、TS4-F4：TS4-F5、TS4-F6：NegativeConnectorTS4-M1、TS4-M2、TS4-M3、TS4-M4:TS4-M5、TS4-M6:AssembledbyMachineStripping剝線尺寸Strippingsize：6±0.5mmCrimping4mm2/12AWG上刀尺寸ToolSize(Up)4mm2/12AWG下刀尺寸ToolSize(Down)電纜規(guī)格CableSpec鉚接高度Crimping(H)鉚接寬度Crimping(W)壓縮比Compressionratio卡爪高低差Clawheightgap4mm22.1±0.1mm4.1±0.1mm加錫Withtin：75%≤X≤85%不加錫Withouttin：70%≤X≤90%≤0.2mmCableAssembly將鉚接好的線束插入正極負極絕緣本體，直至金屬件與本體嚙合，輕輕拉動導(dǎo)線，檢查金屬件是否嚙合牢固。Pushtherivetedpinintotheinsulatoruntiltheyengage.Pulllightlyontheleadtocheckthatthemetalparthasengaged.NutAssembly在鎖緊連接器螺帽時，定位治具須有導(dǎo)正結(jié)構(gòu)(治具見下圖)，方可使用。Whenlockingthenutoftheconnector,thepositioningfixtureshallbeprovidedwithaguidestructure,seebelowfigures.線纜外徑CableOD管控間隙Controlgap參考扭力Referencetorque備注Remark6.0≤OD≤6.6mm0＜X≤1.0mm3±0.5N*m操作前請校準設(shè)備的扭力，以更好滿足間隙管控要求Pleasecalibrationequipmentbeforeproduction,inordertomeetthegapbetweencontrolrequirements裝配好后需要檢查負極pinAftercheckthecoaxialityofthenegativepinandthenegativeRequirementsofthecenterdistance≤1mm.ManualInstallationRequirementsofClamp70930046 7093004970930046 70930049料號P/N鉗口Jaw剝線范圍CrimpingRange70930046中間Middle4.0mm212AWG右邊Rightside6.0mm210AWG70930049右邊Rightside10.0mm28AWGRivetClamp70930047料號P/N鉗口Jaw鉚接范圍RivetingRange圖片Picture70930047中間Middle4.0mm212AWG右邊Rightside6.0mm210AWG70930051可調(diào)Adjustable4.0/6.0/10.0mm28AWGPlasticSpanner1套set=2片pc，料號P/N：70900354Box料號P/N7093004670930049709300477093005170900354圖片Picture709300821pcNone1pcNone2pcs70930083None1pcNone1pcAssemblySteps剝線Stripping剝離電纜絕緣層。Striptheinsulatinglayerofcable.L=6±0.5mm.注意不要切斷絕緣層下的線芯。Beattentionandnottocutoffthewirecore.鉚接插針插套Crimpingpinandsocketplacedtherivettoolhole,therivetholefacesoutward,andthelimitingmechanismofthebackisadjustedsothattheoutermost線纜規(guī)格Cablespecifications線纜規(guī)格Cablespecifications拔出力Cablepull-outforce4.0mm2/12AWG≥312N6.0mm2/10AWG≥356N10.0mm2/8AWG≥401Npliers(70930051)accordingtodifferentspecificationsofthecable,youneedtotothecorresponding70930047檔位Gear線纜規(guī)格Cablespec連接器規(guī)格Connectortype44.0mm2/12AWGTS4-F5/TS4-M566.0mm2/10AWG810.0mm2/8AWGTS4-F6/TS4-M6插入PushingpinPushtherivetedpinintotheinsulatoruntiltheyengage.Pulllightlyontheleadtocheckthatthemetalparthasengaged.Makesurethenegativepinandthenegativebodyarecoaxial.型號電纜外徑范圍CableODrange管控間隙Controlgap參考扭力型號電纜外徑范圍CableODrange管控間隙Controlgap參考扭力ReferencetorqueTS4-F1/M14.7-6.0mm0＜X≤1.0mm3±0.5N*mTS4-F2/M25.6-6.8mmTS4-F3/M36.0-6.6mmTS4-F4/M46.0-7.2mmTS4-F5/M57.2-8.7mm1.0＜X≤1.8mmTS4-F6/M6Firstscrewbyhands,thenlocktightlybyplastictheconcentricityofcableandcableglandwhenscrewcablegland.pinsurethenegativepinandthenegativebodyarecoaxialandthenlockthenut.ConnectingandDisconnectingConnecting將連接器正負極對插，直到嚙合。輕輕拉動，以檢查是否嚙合牢固。插入力≤80N。Plugthecouplingtogetheruntiltheyengage.Andpulllightlytocheckcorrectengagement.Insertionforce≤80N.Disconnecting此插頭連接，只能使用塑料板手工具解鎖。Thisconnectioncanonlybeunlockedwithplasticspanner.CableStatusConnectionofCable20mmInordertothecablebendforcetoavisibledeformationinthesealingportionoftheinsulation,thecableneedkeep20mmstraightlength.refertothedetailedinstructionofthebendradiusgivenbycablemanufacturer.afterConnectionPackingSparePartsPacking一般每紙箱（590*390*170mm）中藍色自封袋裝400個正極連接器，透明自400400400eachbox,blueselfsealingbaghas400positiveconnectors.Thetransparentselfsealingbaghas400negativeconnectors.The400pinsandthe400Socketsareeachfittedwithasmallplasticbag.AccessoryBagPacking21OnespannerandtwosetsofTS4connectorsareputasmallpackingbag.AnnexChemicalResistanceForm化學(xué)品名ChemicalName測試結(jié)果TestResult潤滑油Lubricatingoil不兼容Incompatible防銹油Rust-proofoil不兼容Incompatible沖壓油Stampingoil不兼容Incompatible黃油化學(xué)品名ChemicalName測試結(jié)果TestResult潤滑油Lubricatingoil不兼容Incompatible防銹油Rust-proofoil不兼容Incompatible沖壓油Stampingoil不兼容Incompatible黃油Grease不兼容Incompatible機油Engineoil不兼容Incompatible柴油Diesel不兼容Incompatible食用油Cookingoil不兼容IncompatibleWD40不兼容Incompatible香蕉水Bananaoil不兼容Incompatible油性封孔Oilsealingagent不兼容Incompatible乙酸乙酯Ethylacetate不兼容Incompatiblewithrawmaterial化學(xué)品名MaterialName制造商Manufacturer臨界應(yīng)變值(%)Criticalstress@23℃等級Grade黏合劑BinderKE45WShin-EtsuChemical>1.5AKE4828WShin-EtsuChemical>1.5ATSE382WMomentive>1.5ATSE392WMomentive>1.5APV804DowCorning>1.5APV8101DowCorning>1.5AAPF125WackerChemical0.6BVHBTAPE49413M>1.5A填充劑FillerKE-200CX-200Shin-EtsuChemical>1.5AKE-210FShin-EtsuChemical>1.5APV7010DowCorning1.5A脂類GreasesZ260HASCO1.2AA7002HASCO1.2油類OilsSiliconeOilKF96Shin-EtsuChemical>1.5ASiliconeOilSH200DowCorning>1.5AMachineOilKV46NipponOil0.7BDiaCutOelheld0.6B脫模劑MoldreleaseagentsPelicoatBChukyo-Kasei>1.5APelicoatS-6Chukyo-Kasei0.39C黏合劑BinderChemlokLORD0.25C表面活性劑SurfactantCharmyVquickKao1.0A醇類Alcohols甲醇Methylalcohol/1.2A乙醇Ethylalcohol/1.2A異丙醇Isopropylalcohol/0.9B酸堿鹽類Acids，Alkalis，salts鹽酸(50%sol.)hydrochloricacid/>1.5A硫酸(50%sol.)Sulfuricacid/>1.5A硝酸(50%sol.)Nitricacid/>1.5A磷酸(60%sol.)Phosphoricacid/>1.5A醋酸(50%sol.)Aceticacid/>1.5A氨水(25%sol.)Ammonia/>1.5A氫氧化鈉(10%sol.)Sodiumhydroxide/>1.5A氯化鈉(saturatedsol.)Sodiumchloride/>1.5A磷酸銨(saturatedsol.)Ammoniumphosphate/>1.5A脂肪族碳氫化合物Aliphatichydrocarbons正庚烷n-Heptane/0.2C正己烷n-Hexane/0.15D環(huán)己烷Cyclohexane/0.1D液體石蠟Liquidparaffin/0.39C鹵族碳氫化合物Halidehydrocarbons佛利昂Freon/<0.10D四氯化碳Carbontetrachloride/<0.10D氯仿Chloroform/<0.10D酮類Ketones丙酮Acetone/<0.10D甲基乙基酮Methylethylketone/<0.10D芳香族碳氫化合物Aromatichydrocarbons甲苯Toluene/<0.10D二甲苯Xylene/<0.10D甲酚Cresol/0.8B其他有機物Otherorganics磷酸三丁酯Trybuthylphosphate/0.11D汽油Gasoline/<0.10D煤油Kerosene/0.2CCriticalstressdescription：臨界應(yīng)變值(%)Criticalstress說明Description等級Grade＞1.0開裂的次要因素Secondaryfactorofcracking.A1.0-0.5基本上在應(yīng)力集中區(qū)域，會有一些開裂。需要特別注意化學(xué)品的使用BBasically,therewillbesomecrackinginthestressconcentrationarea.Needtopayspecialattentiontotheuseofchemicals.0.5-0.2不管有靜態(tài)或動態(tài)的應(yīng)力，都存在開裂的風(fēng)險。特別注意不要與化學(xué)品接觸Regardlessofthestaticordynamicstress,thereisariskofcracking.Specialattentionshouldnotbeincontactwithchemicals.C＜0.2與化學(xué)品接觸，會有很高的開裂風(fēng)險Exposuretochemicalswillhaveahighriskofcracking.D備注：對于上表未列明的化學(xué)品，需經(jīng)確認無影響后再使用。Note:Chemicalswhichisnotcontainedinthetableshouldonlybeusedafterconfirmithasnoinfluencetotheproduct.TheConnectorLiabilityExemptionClause有違反下列情況之一者，并導(dǎo)致產(chǎn)品出問題，造成任何損失，我公司將不承擔(dān)任何責(zé)任。Thereexistfollowingcase,andleadtoproductgoeswrong,anylosscaused,productmanufacturerswillnottakeanyresponsibility,Transportationand產(chǎn)品在運輸、倉庫過程中，不可與耐化學(xué)品附表中有關(guān)化學(xué)品存放在一Podutsnteprosoftrpotto,warehouse,cannotstorewith"attachment2"thetableofchemicalstogetherthattheproductpollutionwiththesechemicals;產(chǎn)品在運輸、倉庫過程中，不可對產(chǎn)品進行過分承壓、撞擊等破壞產(chǎn)品theprocessoftransportation,warehouse,cannotpressuretoomuchonproductsandsuchasdamagebehavior;防護，以免降低產(chǎn)品相關(guān)性能，電站現(xiàn)場應(yīng)特別注意；Productstheprocessoftransportation,warehouse,shouldroomtemperaturestorage,avoidlight,shouldwaterproof,dustproof,andshouldbepaidattentiontoprotection,soasnottoreduceproductperformance,payspecialattentiontoproductwheninpowerstation;1ProductrecommendationfinishedinstallationinoneInstallingandOperating產(chǎn)品正常工作環(huán)境溫度-40~+85℃；Theproducthealthworkingenvironmenttemperature-40~+85℃;2.2ProductinstallingshouldinaccordancewiththeSolarproductinstallationinstructions;帶防塵塞；Productsthecoastal,desertdustdustmoreregionaluse,beforetheproductsleavethetheymusttakethedustcap;Productsusedroofpowerstation,theconnectorshallnotdirectlyonthesurfaceoftheroof.產(chǎn)品與化學(xué)品兼容性見耐化學(xué)品附表。ProductsandcompatibilityseeChemicalresistanceIPTheconnectorundertheconditionofdisconnecttheproductwillnotabletoanyIPprotectiongrade,can'tnormaluse.產(chǎn)品插合后滿足IP68作。ProductsmeetIP68degreeofprotectionrequirementafterconnects,whilecan'tworkunderwaterforatime,andcan’tputonthesurfaceofrooftothestrongsunlight.屬件腐蝕，并使連接器性能降低。Connectorthecaseofdisconnect,shouldnotplacetheoutdoorfortime,somaythecauseofthecorrosionoftheandlowertheconn