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INDUSTRIAL
CAPITALEXPENDITURESURVEY2017
INVESTINGANDBUILDINGINCHANGINGMANUFACTURINGMARKETS
CONTENTS
Foreword
Executivesummary
Researchoverview
Introductiontotheresearch
Industryoutlook
Sevenkeythemesandtrends
Betterreturnsandimprovedspeedtomarket
Flexibilityandagility
Sustainabilityincapitalprograms
Supplierintegrationandcommunication
Internalstakeholderengagement
Centralization
Thewarfortalent
ArcadisSevenStepModel
-theroutetosuccess
Conclusion
Methodology
Furtherreading
Contactus
FOREWORD
ItismypleasuretointroducetheArcadisIndustrialCapitalExpenditureSurvey2017-Investingandbuildinginchangingmanufacturingmarkets.
WithIndustry4.0advancingasacatalystforchangefortoday’smanufacturingindustry,changesinthisalreadydynamicandfastmovingenvironmentareexpectedtobemoreextensiveandrapidthaneverbefore.
Thiscomesatatimewhenglobalmanufacturersarealreadyworkinghardtokeeppacewithfastchangingconsumerdemands,duetoglobalsocioeconomicfactors,suchasglobalization,populationgrowthandemergingmarketdynamics,tonamebutafew.
Whetheritbechangesinthelaborforce,newtechnologyandsystems,digitization,orrobotics,theneedtoincreaseefficiencyandreducecosts,whileimprovingspeedofgettingproductstomarket,isofparamountimportance.
Despitelimitedcapital,manufacturersmustinvestinbuildingandupgradingbuiltassetsandfacilitiestomeetchangingdemands.Andwiththenewspeedofbusinessanalyticsandinsightintorespondingto
market,thesefacilitiesareexpectedtobebuiltquicker,withmoreflexibility,andatlesscost.
Atthesametime,Industry4.0continuesatpace,inwhichend-to-endmanufacturingvaluechainsarebecomingseamlesslyconnected,underpinnedbyfurtherdigitization,technicaladvancesinbigdataanddataanalytics,theInternetofThings,robotics,artificialintelligenceanddrivenbytheexponentialgrowthofcomputationalpowerandavailableinformation.Wearewitnessingtheworldmovingtowardsmoreon-demandprocesses,enabledbytechnologiessuchasadditivemanufacturingandrealtimebigdataprocessing.
Thisallrequires‘SmartAssets’,thatnotonlysupportanddrive,butalsoeffectivelyimprovebusinessperformance.
Flexibilityandresilienceinbuiltassetportfoliosandoverallvaluechainsarekey,asistheneedtoensureresponsibleuseofnaturalresourcesandsafeandsustainableoperationofassets,inlinewithcorporatebrandvalues.
Thishasafundamentalimpactonthewaymanufacturersdesign,create,operateandeventuallyre-purposetheirbuiltassetportfolios,whetheritbethemanufacturingplant,theResearchandDevelopmentcentre,ortheinfrastructurethatsupportsit.
Reachingouttoover70leadingindustryexpertsinmanufacturingacrosstheworld,ourreportprovidesinsightintothelatesttrendsinbuiltassetcapitalprojectandprogramdeliveryacrosstheindustrialmanufacturingsectors.Itassessescompaniesand
sectorstoseehowreadytheyperceivethemselvestobetorespondtotoday’schallengesbroughtbyIndustry
4.0.Italsoprovidesaseven-steproutetosuccessformanufacturerstoimprovetheircapitaldeliveryandgainacompetitiveadvantage.
Ourfindingspresentanoverallpictureofpragmaticoptimism,withmanufacturersconfidentinthevaluetheircapitalinvestmentsinbuiltassetsbringtotheirwiderbusiness.However,withconstraintsonavailablefundsrankingasthetopchallengetocapitalprojects,itiscrucialthatcompanieslearnfrompeersandtakebestpracticefromothersectors,tomeettheaffordabilitychallengeandmaximizethevalueofbuiltassetsdelivered,inthemidstofatransformingsupplychain.
Ihopeyoufindthereportasinformativeandengagingasourexperiencewasinproducingit.Amidstthecurrent,rapidchangesinthemanufacturingindustries,itisgreattoseehowweallcanlearnfromourviewsonthechallengesathand,notingsimilaritiesanddifferencesfromvariousperspectives.Iwouldliketothanktheindustryleaderswhosharedtheirinsightsandcontributedtothisresearch,andIpsosMORIfortheirinsightfulresearchprogram.
TjerkvanderMeer
GlobalSectorLeader
Industrials,Conglomerates&ConsumerGoods
“IpsoswasdelightedtoworkwithArcadistoconductapioneeringexplorationofthetrendsincapitalplanninganddeliveryinindustrialmanufacturingmarkets.Aspartofacross-sector,globalexplorationoftheseimportantissues,wespokewithsenior
executivesfromworld-leadingmanufacturersfacingtheimperativeofspendingsignificantcapitalbudgetsinaworldofshortening
timehorizonsandongoingtechnologydisruption.ThisapproachhasenabledArcadistoprovideadetailedpictureofthebehaviorsandattitudesofadiversemixofcompanies,identifyingcommonthemes,trendsandbenchmarks,asmanufacturersseektomeetthecommercialandoperationalpressuresinarapidlychangingmarket.”
EXECUTIVESUMMARY
Inarevolutionizingindustriallandscape,itisevidentthatmanymanufacturersarelookingtoembedtheirbuiltassetcapitalprogramsintotheircorevaluechainofdeliveringproducttomarket.
Workingwithworldleadingcompaniesacrossawiderangeofindustrialsectors,Arcadisisina
uniquepositiontoshareourrecordofbestpracticemethodologies.
Inthisreport,wepoolthatknowledgetoprovideinsightintohowtheindustrialsectors,asawhole,areplanninganddeliveringbuiltassetsaroundthischanginglandscape-andhowindividualcompaniesareperforminginthecontextoftheirpeers.
PartneringwithIpsosMORI,thisnewresearchshareshowbuiltassetcapitalprogramsarebeingplanned,deliveredandmanagedacrosstheindustrialmanufacturingsectors.
Ourfindingsdepictapositiveoutlookacrosstheindustrialsectors,inwhichcapitalprogramsareclearlyviewedassignificantdriversofvalueforbusinesses
asawhole.
Highlightingwhichsectorsareadoptingbestpractice,thereportrevealssevenkeythemesandtrends,whichbest-in-classmanufacturersmustnavigatetobebetterabletodelivertofuturemarketdemand:
Asummaryofthesevenkeythemesandtrends:1Betterreturnsandimprovedspeedtomarket:
Ahealthy88%ofcompaniesareconfidentthat
theycandemonstratethevaluethattheircapitalinvestmentprojectsbringtothewiderbusiness.However,onlyoneinfourcompaniesadoptbestpracticeandbenchmarkagainstpeersandonlyoneinfivebenchmarkcross-sector.Thisraisesthequestionofwhetherthereisopportunityto
improveconfidenceincompetitiveperformancebyconductingbenchmarkingbothwithintheirindustryandinothersectors.
Flexibilityandagility:Withincreasedflexiblemanufacturingrequiringagilefacilities,amere52%ofcompaniesbelievethattheirportfoliooffacilitiesisflexibleenoughtomeetthechallengesfacingtheirbusiness.Thisisdespite60%ofcompanieshavingamulti-yearinvestmentplaninplace,whichwaspositivelylinkedtohigherconfidenceintheflexibilityofassets.Thislackofflexibilitysuggestsafundamentalriskfortheindustryinbothremainingcompetitiveandgettingproducttomarketontime.
Sustainabilityincapitalprograms:Sixintenglobalcompaniesratedreducingenvironmentalfootprintassignificantinhowtheyapproachmajorcapitalinvestmentprojects.Meanwhile,allcompaniesinthechemicalssectorratedthisassignificant,likelyduetoamixofregulatoryandsocietalpressures.Weexpect
toseethisdemandincreaseasglobalenvironmentalstandardsareapplied.
Supplierintegrationandcommunication:Themajorityofcompaniestakeorarelookingtotakeanintegrated,enterprise-wideapproachtomanagingsupplierrelationships.However,manycompaniesdonotfullycommunicateandengagewiththeirsuppliers;only57%reportedthattheysharedtheir
projectgoalswithsuppliersandlessthanhalfsharedtheirwiderbusinessgoals.Thismaylinktooneinthreecompaniesreportingasignificantdispute
withasupplierinthelasttwoyears.Enhancedcommunicationandobjectivesharingwillhelpavoiddisputesandprojectfailures,andensureabetterintegratedvaluechainthatisorientedtowardstheendcustomer.
Internalstakeholderengagement:Onlyaroundhalfofcompaniesbelievethattheyaregoodatengagingtheirinternalstakeholdersoncapitalinvestmentprograms.Bettercollaborationandcommunicationwasidentifiedasthemostsignificantfactortoimprovestakeholderengagementandthesuccessfuloutcomeofprojects
Centralization:62%ofindustrialmanufacturingcompaniesmakedecisionsaboutcapitalinvestmentprojectscentrally,and89%ofcompanieshaveacentral,enterprise-wideinvestmentboard.Theheavyindustrialssectorleadsthewayinthistrend,withallrespondentsfromthissectorreportingthatthesedecisionsaremadecentrally.
Thewarfortalent:Overhalfofcompaniessayrecruitingandretainingtherightpeopletoplananddelivercapitalinvestmentprogramsisdifficultand42%ofcompaniesreportthishasbecomemoredifficultoverthelasttwoyears.Whileworkingcloselywithuniversitieswillimprovethis,itisonlyasmallpartofthesolutionandcompaniesarelookingtodifferentavenuestoattractandup-skilltalent.
Inthisreportweexaminethesetrendsandwhattheymeanformanufacturers’end-goalsofgettingtheirproductstomarketandinnovatingcutting-edgeproductlines.Wegoontodiscusssevenpracticalstepsthatcompaniescantaketopro-activelyrespondtothesetrends,usinginsightfromourexpertswhoregularlypartnerwithhighperformingorganizationsandtakeslearningsfromacrosssectors.
7
THEWAR
1
BETTERRETURNSAND
FORTALENT
6
IMPROVEDSPEEDTOMARKET
2
CENTRALIZATION
SEVENKEYTHEMES
FLEXIBILITYANDAGILITY
3
5
INTERNALSTAKEHOLDERENGAGEMENT
SUPPLIERINTEGRATIONANDCOMMUNICATION
4
SUSTAINABILITYINCAPITALPROGRAMS
RESEARCHOVERVIEW
INTRODUCTIONTOTHERESEARCH
Weinterviewed73executivesatindustrialmanufacturingcompaniesfromacrosstheglobe,allwitharesponsibilityformanagingtheircompany’scapitaldeliveryprograms.Together,therespondentsrepresentleadingmanufacturingcompaniesgeneratingoverUS$300billioninrevenueseachyear,spanning
theautomotive,pharmaceutical,chemical,buildingandmetal,heavyindustrial,fastmovingconsumergoods(FMCG-includingfoodandbeverage)electrical,engineeringandgeneralmanufacturingsectors.
TheinterviewswereconductedbyIpsosMORIin2016,andfocusedonkeyaspectsincapitaldeliverytoidentifyhowcompaniesmanageandoptimizetheircapitalexpenditure(CapEx)programsandthechallengestheyarefacinginrespondingtomarketandbusinessdisruptors.
AccordingtoUNIDO,globalmanufacturingoutputwasexpectedtoincreaseby2.8%in2016.Manufacturingproductionwaslikelytoriseby1.3%inindustrializedcountriesandby4.7%indevelopingeconomies.
Atthesametime,globalCapExhasbeenstrugglingtomakeheadwayoverthepastcoupleofyears.Globalnon-financialCapExspendingtotaled$2,702billionin2015andisforecasttodropto$2,541billionin2017.
Withmanufacturingincreasingbutinvestmentfalling,agapisbeingcreatedthat,ifnotaddressed,willresultinmanufacturersnotbeingabletomeetdemand.Thisgapwillonlywidenifthistrendcontinuesresultinginhugemissedopportunities.
ThisalreadychallengingCapExenvironmentsitsagainstabackdropofkeyindustrydriversthatareinfluencinghowindustrialmanufacturingcompaniesplanandconstructtheirfacilities:digitalization,automationandtechnologyadvancement,formingIndustry4.0,globalization,consolidationandawarfortalent.
Itisevidentthatmanycompaniesarealreadyrespondingtothesechallenges.Yettherearefewsourcesofinsightintohowtheindustrialsectors,asawhole,arerespondingandhowindividualcompaniesareperformingincontextoftheirpeers.Ourresearchaddressedthisbyprovidinguniqueinsightintohowtheeachindustrialsectorisresponding,andmakesoverarchingcomparisonsbetweensectors,indicatingwherecompaniescanlearnfromboththeirpeersandothersectors.
Figure1:Globalnon-financialCapEx(2003–2017F)
4,000
3,500
3,000
2,500
2,000
1,500
1,000
500
+25.0
+20.0
+15.0
+10.0
+5.0
0.0
-5.0
-10.0
0
2003
2004
200520062007200820092010
2011201220132014
2015
20162017
-15.0
CapitalExpenditure(US$BN) CapitalExpenditureGrowth(YOY%)
Source:S&PGlobalMarketIntelligence,S&PGlobalRatings.
Note:Figuresareroundedtothenearestwholenumber
1
/news/press/global-manufacturing.html
INDUSTRYOUTLOOK
Inthemidstofarevolution,industrialmanufacturingexecutivesarepositiveabouttheoverallfutureoftheirindustry:morethanone-third(36%)believethattheirsectorwillimproveoverthenextyear,andoverhalf(51%)saythattheirsectorwillremainthesame(seeFigure2).Theseareencouragingsignsfollowingthelow-growthyearsinthewakeoftheglobalfinancialcrisisandarecentdownturninCapExspending,ledinalargepartbynormalizationafterthecommoditiesboom.
Despitethisgeneraloptimism,executivesretainadegreeofcautionwhenitcomestomanagingtheircapitalinvestmentprojects.Thelargestchallenge,accordingtomorethanone-quarteroftheinterviewedexecutivesisthelackofavailableinvestmentorfinance.Andoneinfivealsoreportedthattalentrecruitmentisakeychallenge(seeTable1).
OntopofjugglingthesedaytodaychallengesofCapEx,companiesarestartingtothinkaboutthefutureandtheimpactnewtechnologyandsocio-economicfactorswillhaveontheircapitalinvestmentstoremaincompetitive.
Table1:Thetopfivechallengesinmanagingcapitalinvestmentprojects
CHALLENGE
%OFRESPONDENTS
1
Availabilityoffinance
27%
2
Lackofavailabletalent
21%
3
Increasingproductioncosts
15%
4
Demonstratingreturnoninvestment
12%
5
Qualityofservice/product
10%
"Thekeychallengesforusaretograsptheindustrytrendintime,theemergenceanduseof
ofhigh-endtechnologyandthelackofhigh-endtalent."
Automotive,China
Figure2:Overall,doyouthinktheoutlookforyoursectorwillimprove,staythesameorgetworseoverthenext12months?
"Thebiggestchallengeistogeneratecashtoinvest
%ofrespondents
persector
Automotive:80
Building&Metals:59
Chemical:56
Engineering:33
FMCG:60
HeavyIndustrials:67
Manufacturing:40
Pharmaceutical:43
51%
10%
OverallrespondentsImprove
Staythesame
GetworseDon’tknow
3%
36%
%ofrespondentspersector
Automotive:0Building&Metals:41Chemical:22
Engineering:50
FMCG:20
HeavyIndustrials:0
Manufacturing:50
Pharmaceutical:29
becausethemarketissluggish."
Building&Metals,France
Note:Figuresareroundedtothenearestwholenumber
SEVENKEYTHEMESANDTRENDS
BETTERRETURNSANDIMPROVEDSPEEDTOMARKET
Unsurprisingly,80%ofrespondentssaythatreturnoninvestment(ROI)isasignificantfactorinhowthey
approachcapitalprojectsand‘profitability’isthemostcommonlyusedperformancemetric,accordingto62%ofexecutives.
Aresounding88%ofparticipantssaytheyareconfidentthattheycandemonstratethevaluethatcapitalinvestmentprojectsbringtotheirwiderbusiness.ThisconfidenceextendstotheperformanceoftheirassetportfolioinROI,which66%rateas‘good’or‘verygood’(seeFigure3),ledbythechemicalssector,inwhichacompelling89%ofcompaniesreportedtheROIoftheirbuiltassetportfolioas‘good’or‘verygood’.
However,nocompaniesintheheavyindustrialssectorratedtheirROIperformanceas‘good’,andanoteworthy33%ofrespondentsinthissectorwereunsureoftheROIperformanceoftheirbuiltassetportfolios.Thismaybeattributedtohighcapitalintensity,combinedwiththemajorinfluenceofcommodityprices.Therefore,balancingtheirROIwiththeirorderprocessingshouldbekey.Theuncertainty
revealedinourresearchcouldhighlightaneedfortheiroperatingteamstobetterreportorcommunicateperformancebacktothecapitalprogramteamsin
thissector.
Whenitcomestospeedtomarket,companiesaremarginallylessconfident,with62%ratingtheirassetportfolioperformanceas‘good’.Performancewasparticularlylowinthepharmaceuticalsector,whereamere29%ofcompaniesratedtheirspeedtomarketas‘good’andnearlyhalfwereunsureoftheirperformanceinthis.Thisfindingisexpectedgiventhelaser-sharpfocusofpharmaceuticalcompaniesonspeedtomarketfollowingpatentapproval,anditispossiblethatthesuccesscriteriaforperformanceisevenhigherthaninotherindustrysectors.Whatthisdoespointto,isthatanenhancedabilitytobenchmarkperformanceinthisareawouldbebeneficialinthismarket,andhereinparticular,assetperformance,flexibilityandagility
iskey.
Similarly,beingfirsttomarketiskeyfortheFMCGsector,inwhichcompaniesusemarketresearchdatatoidentifyconsumerdemandandreachidentifiedmarketsaheadofcompetition.Oppositetothepharmaceuticalsector,companiesintheFMCGsectorareperforming
Figure3:Thinkingaboutyourportfolioofproduction,distributionandotherfacilities,howwouldyourateyourcurrentperformanceoneachofthefollowing?
OVERALL-Returnoninvestment:
5% 4% 25%
AUTOMOTIVE BUILDING&METALS CHEMICALS ENGINEERING
OVERALL-Speedtomarket:
7% 10%
22%
AUTOMOTIVE BUILDING&METALS CHEMICALS ENGINEERING
wellatthis,with80%ofcompaniesratingtheirspeedtomarketas‘good’or‘verygood’.
Withthevaryingconfidenceinperformanceacrosssectors,howcompaniesandsectorsmonitortheirassetandcapitalprogramperformanceisvital.Nearlythree-quarters(70%)ofmanufacturingcompaniessaytheyhaverobustmeansofmeasuringthefinancialbenefitsoftheirspendingoncapitalinvestmentprojects.
Successinthisareaincludesbothhavinganeffectivemeansofcapturingperformance,andapragmaticwayofmonetizingthebenefitsthatthoseprogramsdeliver.
Yet,whileahealthy61%ofcompaniessaytheyidentifylessonslearnedfromcompletedprojects,just54%sharethoselessonsacrossthebusiness.Thisfailuretosharelessonslimitstheopportunitytofind
improvementsforfuturecapitalprojects.Consequently,businessesmayloseoutoncostsavingsorimprovedsuccessoffuturecapitalprojects,deteriorating
thebusinesscaseforfutureinvestment.Utilizingbenchmarkingdatafromcapitalinvestmentprojects,acrossbothownandsectorprograms,cangreatlyimprovebothcostsavingsandspeedof
build.TheobviousresultisafasterandbetterROIasproductscanbeproducedanddeliveredtomarketquicker.
Furthermore,whiletwointhreecompaniesheldcentraland/orbusinessunit-levelbenchmarksontheircapitalinvestmentregisters,onlyone-quarterofrespondents’
registersbenchmarkagainstothercompaniesintheirsectorandonlyoneinfivebenchmarkagainstcompaniesinothersectors.Withoutbenchmarkingagainstindustrystandards,companiesmaynotbecertainthattheirperformanceisascompetitiveasitshoulditbeandareunawareofwhatbestpracticelookslikeinthehighestperformingsectors.
ThelocationassetsarebuiltinisalsoakeyfactorforROI.Understandingwherefacilitiesarelocatedgloballycanhelpinformcompaniesintheirdecisions;isitbettertomanufactureoutsideofthechosenmarketandship,orisitbettertolocateproductionlocally?
Howthesedecisionsaremadeobviouslydifferspersector,theautomotive,heavyindustrialandaerospacesectors,forexample,donotnecessarilyneedtobewithintheirconsumermarketandthus
canmanufacturewhereinputresourcesarelocated,orinlower-costterritories,andship.WhereasforpharmaceuticalorFMCGcompaniesitisessentialtohavetheend-productonthegroundandwith
consumersfast,tolowerlogisticscostsandenhancespeedtomarket.
Thisisparticularlyessentialforthefoodandbeveragesector,duetotheperishablenatureoftheirproducts.Withthedynamicandfundamentalchangesinmanufacturingasawhole,continualreviewandimprovementsintheseeffortscannotbeunderestimated.
"Theaccomplishmentofourpurposeis[themost
significantrisktocapitalprograms];thereturnoninvestmentmustbesuccessful.”
Automotive,Germany
Don'tknow
Neithergoodnorpoor
Fairlypoor
Fairlygood
Verygood
“Themostimportantchallengestocapitalprogramsaretoreduce
49% 16%
securityrisks,reducecostsandincreasespeedofproject
implementation.”
Chemicals,Belgium
FMCG HEAVYINDUSTRIALS MANUFACTURING PHARMACEUTICAL
42% 19%
FMCG HEAVYINDUSTRIALS MANUFACTURING PHARMACEUTICAL
Note:Figuresareroundedtothenearestwholenumber
FLEXIBILITYANDAGILITY
Chemicalssectoraheadinflexibility
Theriseofflexiblemanufacturinghasputpressureonbuiltassetstobeagiletoaccommodateproductionofvariousproducts,orsmall-batchproducts,suchasinthebiopharmaandspecialtychemicalssectors.
Ourfindingsshowthatcompaniesinthechemicalssectorperceivethemselvestobemorereadytoadapttochangethancompaniesinothersectors.78%ofrespondentsinthechemicalssectorsaythattheircurrentportfolioofproduction,distributionandotherfacilitiesisflexibleenoughtomeetthechallengesfacingtheirbusiness,comparedwith52%
acrossallsectors(seeFigure4).Thismaybebecause,thoughchemicalcompaniesoftentakecentraloveralldecisions,itisnotuncommoninthissectorforindividualsitestocompeteforinvestmentfromthecenter.Therefore,thereisaneedforflexibilitytobeabletoswitchproductlinestosecureboardapprovalforfundingandshowlowercostsingettingproducttomarket.Thisisunlikesectorssuchasautomotive,wherecompaniesaremorelikelytohaveaglobalmanufacturingstrategy,whichallowsthemtoshiftproductlinesaroundtheworld.
Thisflexibilityanddifferenceinapproachcan,however,impactcapacity.Somesectorshaveatendencytooperateforovercapacity,whilstotherssufferfrom
notbeingabletoproducesufficientproductsquicklyenough.Havingafacilitythatcanadapttochangesinproductlinesorhousemorethanoneproductresultsincostsavingsandmoresustainablereturns.Whenpartnering,particularlywithautomotivecompanies,weseehowflexibletheyhavemadetheirfacilitiestohelpthemtacklemarketdemandshiftsandthereismuchthatcanbelearntfromthissectorbyothers.
Given60%ofrespondentssaythattheyhaveamulti-yearinvestmentplaninplace,itisconcerningthat52%arelackingconfidencethattheirbuiltassetportfoliosareflexibleenoughtomeetthechallengesfacingtheirbusiness.Thisraisesthequestionofwhethertheir
long-terminvestmentplansproperlytranslate-orareboughtinto-byrealestateandproductionteams.Onereasoncouldbethatorganizationsfacecomplexchoicesastowhethertoinvestinlegacyassets,bringinginmoderntechnologytoachieveflexibilityorbuildanewassetthatisimmediatelyfitforpurpose,
whichcangeneratedifferentandsometimesopposingviews.Whatisclear,isthatgreaterconnectivitybetweentherealestateandplantandproductionteamsandstrategyandcorporatefunctionsisessential,andweareseeingthatsuccessfulorganizationstreatbuiltassetsasastrategicdriverforgrowth,ratherthanjustanessentialoverhead.
Lowerlevelsofconfidenceintheflexibilityofbuiltassetsisalsolinkedtothecurrentpaceofchangeanddisruption.Changeisseenonthehorizonandrecognizedbycompanies,however,investmenttorespondtochangeisoftennotavailableyet.Forexample,thepharmaceuticalsectorisanticipatingashiftfromtraditionaltobiopharmadrugs.Whiletheyknowthischangeiscomingandthereforerecognizethatanynewfacilitiesneedtobeflexibleenoughto
Figure4:Doyouagreeordisagreethatyourcurrentportfolioofproduction,distributionandotherfacilitiesisflexibleenoughtomeetthechallengesfacingyourbusiness?
%ofrespondents
persector
%ofrespondentspersector
Automotive:60
Building&Metals:59
Chemical:78
Engineering:33
FMCG:60
HeavyIndustrials:33
Manufacturing:55
Pharmaceutical:0
Overallrespondents
AgreeDisagree
52%
nordisagree
Don’tknow
Neitheragree
30%
Automotive:20Building&Metals:18Chemical:22
Engineering:33
FMCG:40
HeavyIndustrials:33
Manufacturing:35
Pharmaceutical:57
16%
1%
Note:Figuresareroundedtothenearestwholenumber
accommodatefuturechange,thefundingmaynotyetbeavailabletodeliverthis.Thiscouldlinktowhynopharmaceuticalcompaniesagreedthattheirportfolioisflexibleenough.
Additionally,intechmanufacturing,theriseofadditivemanufacturingisnotonlychangingproductionmethodsbutalsoplaysamajorroleintherequirementforflexibilityandagility.
TheapproachtoprioritizationoftheavailableCapExiskeyandwehaveseenthatwhenthisisconsistentlyappliedthelocalCapExteamsimprovebothplanningandbusinesscaseperformance.
While80%ofcompaniessaythattheirassetlongevityperformanceis‘fairlygood’or‘verygood’,lessthanaquarter(22%)ofcompaniesdeploya‘lifetimeusage’oftheassetasaperformancemetricforcapitalinvestmentprojects.Consequently,nearlyoneinfivecompanieshaveexperiencedanearlyredundancyofanasset.Thisfiguremorethandoubledto40%fortheautomotivesector,likelyduetothestringentandchangingdesignstandardsinthissector.Meanwhile,only7%ofcompaniesinbuildingsandmetalssectorhadanearlyredundancyofasset,likelyduetogreaterconsistencyandcertaintyinend-product,andlessshort-termvolatilityindemand.
Companies-particularlyintheautomotivesector-couldbenefitfromfactoringflexibilityofdesignandlongevitymetricsintotheircapitalprojectsandbuiltassetplanning,andavoidcostlyredundanciesorrepurposingofassets.
SUSTAINABILITYINCAPITALPROGRAMS
Reducingenvironmentalimpactissignificantindetermininghowindustrialmanufacturingcompaniesapproachmajorcapitalinvestmentprojects,accordingtosixintenofourrespondents(seeFigure5).
Unsurprisingly,thiswassignificantforallcompaniesinthechemicalssector,likelyduetoconsumer-facingsectorsbeingmoreexposedtoregulatoryandsocietalpressures.Bycontrast,lessthanhalfof
intervieweesfromthebuildingsandmetalsandgeneralmanufacturingsectorsratedthisassignificant.
Yetforall
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