供應(yīng)商質(zhì)量月報(bào)

供應(yīng)商質(zhì)量,,,,,,,,,,,,,,,,

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,一、供應(yīng)商月度批次合格率趨勢(shì),,,,,,,,,,,,,,,

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,供應(yīng)商月度批次合格率趨勢(shì)圖,,,,,,,,,,,,,,,

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,數(shù)據(jù)統(tǒng)計(jì)表，源數(shù)據(jù)：‘供應(yīng)商月度KPI'、品管部進(jìn)料檢驗(yàn)統(tǒng)計(jì)表,,,,,,,,,,,,,,,

,,,1月,2月,3月,4月,5月,6月,7月,8月,9月,10月,11月,12月,total,

,,2012年目標(biāo),99.50%,99.50%,99.50%,99.50%,99.50%,99.50%,99.50%,99.50%,99.50%,99.50%,99.50%,99.50%,,

,,2011年實(shí)際,99.07%,99.50%,99.50%,99.61%,99.16%,99.59%,99.60%,99.70%,99.50%,99.67%,99.70%,99.70%,,

,,2012年ALL實(shí)際,99.54%,99.77%,99.83%,99.87%,99.94%,,,,,,,,,

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,二、月度TOP10供應(yīng)商質(zhì)量業(yè)績(jī)?cè)u(píng)價(jià),,,,,,,,,,,,,,,

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,5月度TOP10供應(yīng)商質(zhì)量業(yè)績(jī)?cè)u(píng)價(jià)、環(huán)比,,,,,,,,,,,,,,,

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,數(shù)據(jù)統(tǒng)計(jì)表，源數(shù)據(jù)：參照‘供應(yīng)商月度KPI',,,,,,,,,,,,,,紅色填涂表示本月較上月質(zhì)量業(yè)績(jī)下降,

,,,1月,2月,3月,4月,5月,6月,7月,8月,9月,10月,11月,12月,環(huán)比,質(zhì)量總分

,TOP1,貿(mào)鑫,48,47,45,48,38,,,,,,,,-20.83%,50

,TOP2,善創(chuàng),44,38,44,44,39,,,,,,,,-11.36%,50

,TOP3,昊飛,46,49,49,40,39,,,,,,,,-2.50%,50

,TOP4,辛野,45,34,19,39,40,,,,,,,,2.56%,50

,TOP5,謙品,40,46,35,34,40,,,,,,,,17.65%,50

,TOP6,鋼田,45,49,42,34,41,,,,,,,,20.59%,50

,TOP7,欣宇,47,49,44,42,41,,,,,,,,-2.38%,50

,TOP8,溢滔,45,46,40,38,41,,,,,,,,7.89%,50

,TOP9,東慈,49,46,45,43,42,,,,,,,,-2.33%,50

,TOP10,匯光,49,49,49,49,42,,,,,,,,-14.29%,50

,,艾尼克斯,49,48,48,33,47,,,,,,,,,

,,鼎暉,44,46,40,44,45,,,,,,,,,

,,東海,36,32,44,47,47,,,,,,,,,

,,桂寶,49,49,35,48,48,,,,,,,,,

,,件宏,47,37,35,43,44,,,,,,,,,

,,靜達(dá),49,48,37,48,45,,,,,,,,,

,,君偉,46,48,48,40,48,,,,,,,,,

,,磊志,49,41,49,49,43,,,,,,,,,

,,利用,35,44,45,48,48,,,,,,,,,

,,菱澎,49,47,36,38,47,,,,,,,,,

,,隆陽(yáng),46,49,44,36,45,,,,,,,,,

,,千洲,43,48,48,48,48,,,,,,,,,

,,欽佳,49,38,40,43,48,,,,,,,,,

,,銳畢利,49,48,47,37,48,,,,,,,,,

,,申飛,36,38,34,46,47,,,,,,,,,

,,通盛,49,43,47,47,48,,,,,,,,,

,,旺興達(dá),49,45,49,49,48,,,,,,,,,

,,希佳,49,40,31,45,47,,,,,,,,,

,,新波,42,41,30,47,43,,,,,,,,,

,,鑫立,49,46,42,33,42,,,,,,,,,

,,伊達(dá),47,46,44,40,44,,,,,,,,,

,,怡通,49,41,39,44,48,,,,,,,,,

,,余姚世博,39,47,47,48,45,,,,,,,,,

,,佐和,42,48,37,44,43,,,,,,,,,

,,,5月度,排名,TOP1,TOP2,TOP3,TOP4,TOP5,TOP6,TOP7,TOP8,TOP9,TOP10,,

,,,,供應(yīng)商,貿(mào)鑫,善創(chuàng),昊飛,辛野,謙品,鋼田,欣宇,溢滔,東慈,匯光,,

,,,,進(jìn)貨批次合格率,100.00%,90.00%,100.00%,99.69%,100.00%,97.85%,99.90%,100.00%,100.00%,100.00%,,

,,,,進(jìn)貨合格率’10分,10,4,10,9,10,4,9,10,10,10,,

,,,,下線率’15分,12,15,6,9,12,15,9,9,9,9,,

,,,,配合度’10分,6,5,8,7,8,7,8,7,8,8,,

,,,,市場(chǎng)投訴’15分,10,15,15,15,10,15,15,15,15,15,,

,,,,∑評(píng)價(jià)總計(jì),38,39,39,40,40,41,41,41,42,42,,

,,,,質(zhì)量總分,50,50,50,50,50,50,50,50,50,50,,

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,針對(duì)上述供應(yīng)商質(zhì)量業(yè)績(jī)?cè)u(píng)價(jià)，對(duì)主要廠商績(jī)效差異分析如下：,,,,,,,,,,,,,,,

,序號(hào),差異數(shù)據(jù),,,原因分析,,,,,,改善措施,,,,,

,1,市場(chǎng)投訴10、制程投訴12，質(zhì)量得分：38分,,,塑殼空氣開(kāi)關(guān)有異響功能失效、船型開(kāi)關(guān)通斷異常,,,,,,由SQE與該供應(yīng)商送不良樣品，并由貿(mào)鑫跟蹤人民電器改善塑殼式空開(kāi),,,,,

,2,進(jìn)貨檢驗(yàn)4分，配合度5分，質(zhì)量得分：39分,,,外框863010H05裝飾面有色斑、字片座874623H01邊角發(fā)白及邊角不平整分布4工作令,,,,,,材料由PC更改成ABS，并完成模具的修正,,,,,

,3,昊飛下線率6分，質(zhì)量得分：39分,,,印制板尺寸偏小，組裝后脫落、PCB過(guò)孔不通及焊盤缺損,,,,,,完成拼板沖模備模、電鍍?nèi)》虐鍎?dòng)作標(biāo)準(zhǔn)化及電鍍二銅振動(dòng)器改善,,,,,

,4,謙品下線率12分，市場(chǎng)投訴10分，質(zhì)量得分：40分,,,"顯示窗F0706265L訂單備注印刷圖號(hào)為A4H31212,實(shí)際來(lái)料印刷與圖紙不符、SODIMAS顯示窗不符合圖紙要求3+/-0.2MM",,,,,,新老圖紙更換改善,,,,,

,5,欣宇進(jìn)貨9分，下線率9分，質(zhì)量得分：41分,,,KA303按鈕外框、BAS170系列按鈕組件異常,,,,,,已按重要項(xiàng)目進(jìn)度跟蹤表完成KA303、BAS170的修模，現(xiàn)均已結(jié)案,,,,,

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,三、供應(yīng)商后制程反饋（含早期失效客訴）,,,,,,,,,,,,,,,

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,1、后制程異常關(guān)閉率狀況,,,,,,,,,,,,,,,

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,數(shù)據(jù)統(tǒng)計(jì)表，源數(shù)據(jù)：參照‘異常處理',,,,,,,,,,,,,,,

,,,1月,2月,3月,4月,5月,6月,7月,8月,9月,10月,11月,12月,TOTAL,

,進(jìn)貨,,6,7,3,0,2,,,,,,,,18,

,制程,,12,21,19,23,25,,,,,,,,100,

,客訴,,3,4,3,2,0,,,,,,,,12,

,SCAR總數(shù),,21,32,25,25,27,,,,,,,,130,

,SCAR關(guān)閉數(shù),,19,30,25,23,27,,,,,,,,124,

,SCAR關(guān)閉率,,90.48%,93.75%,100.00%,92.00%,100.00%,,,,,,,,95.25%,

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,2、后制程不良廠商、不良類型分布,,,,,,,,,,,,,,,

,數(shù)據(jù)統(tǒng)計(jì)表，源數(shù)據(jù)：參照‘異常處理',,,,,,,,,,,,,,,

,,,尺寸超差,PCB短路,PCB焊盤不上錫,PCB過(guò)孔不通,助焊劑殘留,印刷錯(cuò)誤,錯(cuò)料,與圖紙不符,卡座不良,外觀不良,毛刺,TOTAL,備注,

,1,鑫立,,2,,,,,,,,,1,3,,

,2,謙品,,,,,,3,,,,,,3,,

,3,昊飛,1,,1,1,,,,,,,,3,,

,4,溢滔,,,,1,,,1,,,,,2,,

,5,鳴拓,,,,,,,,2,,,,2,,

,6,新西,,,,,,,,1,,,,1,,

,7,新波,,,,,,1,,,,,,1,,

,8,偉之力,,,,,,,1,,,,,1,,

,9,僑晨,,,,,1,,,,,,,1,,

,10,貿(mào)鑫,,,,,,,,,1,,,1,,

,11,隆陽(yáng),1,,,,,,,,,,,1,,

,12,靜達(dá),,,,,,,1,,,,,1,,

,13,廣天,1,,,,,,,,,,,1,,

,14,東慈,,,,,,,,,,,1,1,,

,,不良類型匯總,3,2,1,2,1,4,3,3,1,0,2,22,,

,四、供應(yīng)商質(zhì)量索賠,,,,,,,,,,,,,,,

,1、供應(yīng)商月度質(zhì)量索賠與關(guān)閉率,,,,,,,,,,,,,,,

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,數(shù)據(jù)統(tǒng)計(jì)表，源數(shù)據(jù)：參照‘質(zhì)量索賠',,,,,,,,,,,,,,,

,,,1月,2月,3月,4月,5月,6月,7月,8月,9月,10月,11月,12月,TOTAL,

,,后制程案例數(shù),11,32,25,25,25,,,,,,,,118,

,,引發(fā)損失案例數(shù),2,3,3,4,1,,,,,,,,13,

,,完成索賠案例數(shù),8,3,3,4,1,,,,,,,,19,

,,完成率,400%,100%,100%,100%,100%,,,,,,,,8,

,,應(yīng)索賠金額(元),"￥6,016","￥2,141","￥21,960","￥1,259","￥2,093",,,,,,,,"33,469",

,,實(shí)索賠金額(元),"￥11,487","￥2,141","￥21,960","￥1,259","￥2,093",,,,,,,,"38,940",

,2、5月度質(zhì)量索賠供應(yīng)商一覽,,,,,,,,,,,,,,,

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,數(shù)據(jù)統(tǒng)計(jì)表，源數(shù)據(jù)：參照‘質(zhì)量索賠',,,,,,,,,,,,,,,

,,,瑞電士,,,,,,,,,,,備注信息,,

,,實(shí)索賠額,"2,093",,,,,,,,,,,,,

,,累計(jì)索賠額,"2,093",,,,,,,,,,,,,

,,累計(jì)索賠比率,100.00%,#DIV/0!,#DIV/0!,,,,,,,,,,,

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,五、供應(yīng)商不合格品率（PPM）,,,,,,,,,,,,,,,

,數(shù)據(jù)統(tǒng)計(jì)表，源數(shù)據(jù)：參照‘供應(yīng)商月度KPI',,,,,,,,,,,,,,,

,,,1月,2月,3月,4月,5月,6月,7月,8月,9月,10月,11月,12月,AVE.,target

,,按鈕組件,1233,764,217,4370,9918,,,,,,,,3300,5000PPM

,,鈑金加工,8049,873,223,207,919,,,,,,,,2054,5300PPM

,,發(fā)光器件,150,5865,0,0,0,,,,,,,,1203,3400PPM

,,表面處理,128,72,110,0,863,,,,,,,,235,4500PPM

,,Ave.,2390,1894,138,1144,594,#DIV/0!,#DIV/0!,#DIV/0!,#DIV/0!,#DIV/0!,#DIV/0!,#DIV/0!,,

,,2012年目標(biāo),3800,3800,3800,3800,3800,3800,3800,3800,3800,3800,3800,3800,,

,,2011年實(shí)際均值,-,-,-,-,-,-,-,-,-,-,-,-,,

,,2012年實(shí)際,,,,,,,,,,,,,,

,,同比,,,,,,,,,,,,,,

,,環(huán)比,-,,,,,,,,,,,,,

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,六、原材料批次合格率,,,,,,,,,,,,,,,

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,1、按產(chǎn)品區(qū)分原材料批次合格率,,,,,,,,,,,,,,,

,數(shù)據(jù)統(tǒng)計(jì)表，源數(shù)據(jù)：參照‘供應(yīng)商月度KPI',,,,,,,,,,,,,,,

,,,1月,2月,3月,4月,5月,6月,7月,8月,9月,10月,11月,12月,total,

,,按鈕組件,99.17%,99.43%,99.50%,99.84%,99.80%,,,,,,,,99.55%,

,,鈑金加工,97.00%,99.14%,99.89%,99.97%,99.94%,,,,,,,,99.19%,

,,發(fā)光器件,99.87%,98.81%,100.00%,100.00%,100.00%,,,,,,,,99.74%,

,,表面處理,99.95%,99.98%,99.91%,100.00%,99.99%,,,,,,,,99.97%,

,,印刷電路板,100.00%,99.84%,99.90%,100.00%,99.83%,,,,,,,,99.91%,

,,有機(jī)玻璃,99.63%,99.42%,98.23%,98.55%,99.79%,,,,,,,,99.12%,

,,線材,100.00%,100.00%,100.00%,100.00%,100.00%,,,,,,,,100.00%,

,,鈑金原材,93.39%,100.00%,99.26%,98.94%,95.49%,,,,,,,,97.42%,

,,電氣零部件,99.16%,100.00%,100.00%,100.00%,100.00%,,,,,,,,99.83%,

,,電子元器件,100.00%,100.00%,100.00%,100.00%,100.00%,,,,,,,,100.00%,

,,塑膠組件,100.00%,100.00%,100.00%,100.00%,100.00%,,,,,,,,100.00%,

,,集成電路,100.00%,100.00%,100.00%,100.00%,100.00%,,,,,,,,100.00%,

,,輔料,99.47%,100.00%,99.85%,100.00%,100.00%,,,,,,,,99.86%,

,,其它,100.00%,100.00%,100.00%,100.00%,100.00%,,,,,,,,100.00%,

,,Ave.,99.12%,99.76%,99.75%,99.81%,99.63%,#DIV/0!,#DIV/0!,#DIV/0!,#DIV/0!,#DIV/0!,#DIV/0!,#DIV/0!,,

,,2012年目標(biāo),99.50%,99.50%,99.50%,99.50%,99.50%,99.50%,99.50%,99.50%,99.50%,99.50%,99.50%,99.50%,,

,,2011年實(shí)際,99.07%,99.50%,99.50%,99.61%,99.16%,99.59%,99.60%,99.70%,99.50%,99.67%,99.70%,99.70%,,

,,2012年ALL實(shí)際,99.54%,99.77%,99.83%,99.90%,99.94%,,,,,,,,,

,,同比,,,,,,,,,,,,,,

,,環(huán)比,-,,,,,,,,,,,,,

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,七、2012年度重點(diǎn)關(guān)注供應(yīng)商批次合格率狀況,,,,,,,,,,,,,,,

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,1、按鈕組件供應(yīng)商質(zhì)量狀況,,,,,,,,,,,,,,,

,數(shù)據(jù)統(tǒng)計(jì)表，源數(shù)據(jù)：參照‘供應(yīng)商月度KPI',,,,,,,,,,,,,,,

,,,1月,2月,3月,4月,5月,6月,7月,8月,9月,10月,11月,12月,total,

,,欣宇,99.91%,99.94%,99.95%,99.65%,99.90%,,,,,,,,99.87%,

,,件宏,99.56%,97.98%,99.45%,99.88%,99.83%,,,,,,,,99.34%,

,,欽佳,100.00%,100.00%,100.00%,100.00%,100.00%,,,,,,,,100.00%,

,,伊達(dá),99.26%,99.16%,99.87%,99.55%,99.67%,,,,,,,,99.50%,

,,辛野,100.00%,98.39%,97.25%,99.28%,99.69%,,,,,,,,98.92%,

,,達(dá)亮,99.38%,100.00%,100.00%,100.00%,100.00%,,,,,,,,99.88%,

,,東慈,100.00%,99.84%,100.00%,100.00%,100.00%,,,,,,,,99.97%,

,,善創(chuàng),94.44%,98.97%,100.00%,100.00%,90.00%,,,,,,,,96.68%,

,,順坤,－,－,100.00%,100.00%,100.00%,,,,,,,,100.00%,

,,博信,100.00%,100.00%,100.00%,100.00%,100.00%,,,,,,,,100.00%,

,,立博,－,－,－,100.00%,－,,,,,,,,100.00%,

,,福大,－,－,100.00%,－,100.00%,,,,,,,,100.00%,

,,鋼田,－,100.00%,97.50%,99.11%,97.85%,,,,,,,,98.62%,

,,Ave.,99.17%,99.37%,99.46%,99.80%,98.82%,#DIV/0!,#DIV/0!,#DIV/0!,#DIV/0!,#DIV/0!,#DIV/0!,#DIV/0!,,

,,2012年目標(biāo),99.25%,99.25%,99.25%,99.25%,99.25%,99.25%,99.25%,99.25%,99.25%,99.25%,99.25%,99.25%,,

,,2011年實(shí)際均值,98.84%,98.84%,98.84%,98.84%,98.84%,98.84%,98.84%,98.84%,98.84%,98.84%,98.84%,98.84%,,

,,2012年實(shí)際,99.17%,99.37%,99.46%,99.80%,98.82%,,,,,,,,,

,,同比,0.33%,0.54%,0.63%,0.97%,-0.02%,,,,,,,,,

,,環(huán)比,-,,,,,,,,,,,,,

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,2、鈑金加工供應(yīng)商質(zhì)量狀況,,,,,,,,,,,,,,,

,數(shù)據(jù)統(tǒng)計(jì)表，源數(shù)據(jù)：參照‘供應(yīng)商月度KPI',,,,,,,,,,,,,,,

,,,1月,2月,3月,4月,5月,6月,7月,8月,9月,10月,11月,12月,total,

,,東海,98.84%,99.68%,99.79%,99.95%,99.59%,,,,,,,,99.57%,

,,隆陽(yáng),99.90%,99.99%,99.99%,99.90%,100.00%,,,,,,,,99.96%,

,,怡通,99.17%,99.79%,100.00%,100.00%,100.00%,,,,,,,,99.79%,

,,豪成,99.66%,99.51%,99.39%,99.79%,97.27%,,,,,,,,99.12%,

,,佐和,99.88%,99.97%,99.88%,100.00%,99.96%,,,,,,,,99.94%,

,,利用,62.00%,91.60%,100.00%,100.00%,100.00%,,,,,,,,90.72%,

,,鳴拓,99.90%,100.00%,100.00%,100.00%,100.00%,,,,,,,,99.98%,

,,華美,－,－,100.00%,100.00%,100.00%,,,,,,,,100.00%,

,,攬金,－,100.00%,100.00%,100.00%,100.00%,,,,,,,,100.00%,

,,余姚,95.61%,99.65%,99.23%,99.78%,100.00%,,,,,,,,98.85%,

,,偉之力,100.00%,100.00%,100.00%,100.00%,99.87%,,,,,,,,99.97%,

,,通盛,100.00%,97.78%,100.00%,100.00%,100.00%,,,,,,,,99.56%,

,,昌盛,100.00%,100.00%,99.63%,100.00%,100.00%,,,,,,,,99.93%,

,,銳畢利,－,－,－,-,-,,,,,,,,#DIV/0!,

,,希佳,－,－,100.00%,100.00%,-,,,,,,,,100.00%,

,,連潤(rùn),100.00%,100.00%,100.00%,100.00%,100.00%,,,,,,,,100.00%,

,,新聚,100.00%,－,100.00%,100.00%,100.00%,,,,,,,,100.00%,

,,新申,100.00%,－,100.00%,100.00%,-,,,,,,,,100.00%,

,,諾崎,100.00%,100.00%,100.00%,99.97%,100.00%,,,,,,,,99.99%,

,,Ave.,97.00%,99.10%,99.89%,99.97%,99.81%,#DIV/0!,#DIV/0!,#DIV/0!,#DIV/0!,#DIV/0!,#DIV/0!,#DIV/0!,,

,,2012年目標(biāo),99.17%,99.17%,99.17%,99.17%,99.17%,99.17%,99.17%,99.17%,99.17%,99.17%,99.17%,99.17%,,

,,2011年實(shí)際均值,98.87%,98.87%,98.87%,98.87%,98.87%,98.87%,98.87%,98.87%,98.87%,98.87%,98.87%,98.87%,,

,,2012年實(shí)際,97.00%,99.14%,99.88%,99.97%,99.79%,,,,,,,,,

,,同比,-1.89%,0.27%,1.02%,1.11%,0.93%,,,,,,,,,

,,環(huán)比,-,,,,,,,,,,,,,

,,,,,,,,,,,,,,,,,

,3、發(fā)光器件供應(yīng)商質(zhì)量狀況,,,,,,,,,,,,,,,

,數(shù)據(jù)統(tǒng)計(jì)表，源數(shù)據(jù)：參照‘供應(yīng)商月度KPI',,,,,,,,,,,,,,,

,,,1月,2月,3月,4月,5月,6月,7月,8月,9月,10月,11月,12月,total,

,,鼎暉,98.31%,100.00%,100.00%,100.00%,100.00%,,,,,,,,99.66%,

,,廣天,100.00%,100.00%,100.00%,100.00%,100.00%,,,,,,,,100.00%,

,,華鼎,100.00%,100.00%,100.00%,100.00%,100.00%,,,,,,,,100.00%,

,,磊志,100.00%,85.71%,100.00%,100.00%,100.00%,,,,,,,,97.14%,

,,一訊,100.00%,100.00%,100.00%,100.00%,100.00%,,,,,,,,100.00%,

,,弘起,100.00%,100.00%,100.00%,100.00%,100.00%,,,,,,,,100.00%,

,,光華,100.00%,100.00%,100.00%,100.00%,100.00%,,,,,,,,100.00%,

,,光納,100.00%,100.00%,100.00%,100.00%,100.00%,,,,,,,,100.00%,

,,三高,100.00%,100.00%,100.00%,100.00%,100.00%,,,,,,,,100.00%,

,,能浩,100.00%,100.00%,100.00%,100.00%,100.00%,,,,,,,,100.00%,

,,欣瑞達(dá),100.00%,100.00%,100.00%,100.00%,100.00%,,,,,,,,100.00%,

,,麥思奇,100.00%,100.00%,100.00%,100.00%,100.00%,,,,,,,,100.00%,

,,秋田微,100.00%,－,100.00%,100.00%,100.00%,,,,,,,,100.00%,

,,振晨,－,－,－,－,100.00%,,,,,,,,100.00%,

,,Ave.,99.87%,98.70%,100.00%,100.00%,100.00%,#DIV/0!,#DIV/0!,#DIV/0!,#DIV/0!,#DIV/0!,#DIV/0!,#DIV/0!,,

,,2012年目標(biāo),99.46%,99.46%,99.46%,99.46%,99.46%,99.46%,99.