標(biāo)準(zhǔn)解讀

《GB/T 25936.4-2024 橡膠塑料粉碎機(jī)械 第4部分:團(tuán)粒機(jī)安全要求》是針對橡膠和塑料加工過程中使用的團(tuán)粒機(jī)制定的安全標(biāo)準(zhǔn)。該標(biāo)準(zhǔn)主要目的是確保操作人員及環(huán)境的安全,通過規(guī)定一系列的技術(shù)要求來預(yù)防潛在的事故風(fēng)險。

在設(shè)備設(shè)計方面,標(biāo)準(zhǔn)強(qiáng)調(diào)了對結(jié)構(gòu)強(qiáng)度、穩(wěn)定性以及材料選擇的要求,以保證機(jī)器能夠承受預(yù)期的工作負(fù)荷而不發(fā)生故障或損壞。此外,對于電氣系統(tǒng)也有詳細(xì)的規(guī)定,包括但不限于絕緣性能、接地保護(hù)措施等,旨在防止電擊傷害及其他電氣安全事故的發(fā)生。

關(guān)于防護(hù)裝置的設(shè)計與安裝,《GB/T 25936.4-2024》提出了具體指導(dǎo)原則,比如設(shè)置必要的物理屏障來避免人體直接接觸運(yùn)動部件;同時要求配備緊急停止按鈕,并確保其位置明顯且易于觸及,以便于在遇到危險情況時迅速采取行動。

此外,標(biāo)準(zhǔn)還涵蓋了維護(hù)保養(yǎng)方面的內(nèi)容,如定期檢查關(guān)鍵組件的狀態(tài)、清潔過濾器等,這些措施有助于延長設(shè)備使用壽命并減少因維護(hù)不當(dāng)導(dǎo)致的安全隱患。同時,文檔中也提到了培訓(xùn)需求,指出所有使用團(tuán)粒機(jī)的工作人員都應(yīng)接受適當(dāng)?shù)陌踩逃筒僮髋嘤?xùn),了解如何正確地啟動、運(yùn)行及停機(jī),并熟悉應(yīng)急處理程序。


如需獲取更多詳盡信息,請直接參考下方經(jīng)官方授權(quán)發(fā)布的權(quán)威標(biāo)準(zhǔn)文檔。

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文檔簡介

ICS71.120;83.200

CCSG95

中華人民共和國國家標(biāo)準(zhǔn)

GB/T25936.4—2024

代替GB25936.4—2010

橡膠塑料粉碎機(jī)械

第4部分:團(tuán)粒機(jī)安全要求

Rubberandplasticssizereductionmachines—

Part4:Safetyrequirementsforagglomerators

2024?12?31發(fā)布2025?07?01實施

國家市場監(jiān)督管理總局

國家標(biāo)準(zhǔn)化管理委員會發(fā)布

GB/T25936.4—2024

目次

前言··························································································································Ⅲ

引言··························································································································Ⅴ

1范圍·······················································································································1

2規(guī)范性引用文件········································································································1

3術(shù)語和定義··············································································································2

4安全要求和/或保護(hù)/風(fēng)險減小措施················································································2

4.1通用要求···········································································································2

4.2機(jī)械危險···········································································································2

4.3熱危險··············································································································3

4.4噪聲危險···········································································································4

4.5粉塵、煙霧和氣體產(chǎn)生的危險··················································································4

4.6電氣危險···········································································································4

4.7急停、停止功能和啟動功能·····················································································5

4.8意外啟動···········································································································5

4.9高處墜落···········································································································6

5安全要求和/或保護(hù)/風(fēng)險減小措施的驗證·······································································6

6使用信息·················································································································6

6.1通用要求···········································································································6

6.2使用說明書········································································································6

6.3標(biāo)記和警告標(biāo)志··································································································7

附錄A(資料性)重大危險·····························································································8

附錄B(規(guī)范性)噪聲測試規(guī)程······················································································10

B.1通則···············································································································10

B.2聲功率級的測定································································································10

B.2.1測量標(biāo)準(zhǔn)····································································································10

B.2.2測量不確定度······························································································10

B.3操作位置發(fā)射聲壓級測定····················································································10

B.3.1測量標(biāo)準(zhǔn)····································································································10

B.3.2測量不確定度······························································································11

B.4噪聲測量時團(tuán)粒機(jī)安裝條件·················································································11

B.5噪聲測量時團(tuán)粒機(jī)運(yùn)行條件·················································································11

B.6應(yīng)記錄和報告的信息··························································································11

GB/T25936.4—2024

B.6.1通用要求····································································································11

B.6.2團(tuán)粒機(jī)的基礎(chǔ)信息························································································11

B.6.3團(tuán)粒機(jī)的參數(shù)信息························································································11

B.6.4測試標(biāo)準(zhǔn)信息······························································································12

B.6.5噪聲數(shù)據(jù)····································································································12

B.6.6規(guī)定的測試參數(shù)···························································································12

B.6.7安裝和運(yùn)行條件···························································································12

B.7噪聲發(fā)射值的聲明和驗證····················································································12

參考文獻(xiàn)····················································································································14

GB/T25936.4—2024

前言

本文件按照GB/T1.1—2020《標(biāo)準(zhǔn)化工作導(dǎo)則第1部分:標(biāo)準(zhǔn)化文件的結(jié)構(gòu)和起草規(guī)則》的規(guī)

定起草。

本文件是GB/T25936《橡膠塑料粉碎機(jī)械》的第4部分。GB/T25936已經(jīng)發(fā)布了以下部分:

——第1部分:刀片式破碎機(jī)安全要求;

——第2部分:拉條式切粒機(jī)安全要求;

——第3部分:切碎機(jī)安全要求;

——第4部分:團(tuán)粒機(jī)安全要求。

本文件代替GB25936.4—2010《橡膠塑料粉碎機(jī)械第4部分:團(tuán)粒機(jī)安全要求》,與GB25936.4—

2010相比,除結(jié)構(gòu)調(diào)整和編輯性修改外,主要技術(shù)變化如下:

a)更改了本文件的范圍(見第1章,2010年版的第1章);

b)更改了“團(tuán)粒機(jī)”等3個術(shù)語和定義(見3.1~3.3,2010年版的3.1、3.3、3.6);

c)刪除了“團(tuán)粒室上的喂料和排料開口”、“固定喂料裝置”和“喂料系統(tǒng)”的術(shù)語和定義(見2010年

版的3.2、3、4和3.5);

dPL4.2.1.14.2.1.34.2.1.64.2.1.7

)增加了控制系統(tǒng)安全相關(guān)部件所需性能等級r的要求(見、、、、

4.2.2、4.2.3.1、4.7.1、4.7.2、4.8);

e)增加了開口尺寸超過500mm×400mm時的要求(見4.2.1.4);

f)增加了不能實現(xiàn)手動旋轉(zhuǎn)團(tuán)粒刀具時的要求(見4.2.1.6);

g)增加了防止團(tuán)粒刀具堵塞的要求(見4.2.1.7);

h)更改了未預(yù)切割物料的喂料時的要求(見4.2.2,2010年版的5.2.2);

i)刪除了部件或物料從團(tuán)粒室內(nèi)彈出、團(tuán)粒室強(qiáng)度的要求(見2010年版的5.2.3、5.2.4);

j)增加了排料系統(tǒng)的運(yùn)動部件的要求(見4.2.3);

k)更改了熱危險的部分要求(見4.3.3,2010年版的5.3.1);

l)更改了噪聲測試的要求(見4.4.3,2010年版的5.4.4);

m)增加了控制回路的要求(見4.7);

n)增加了急停功能的要求(見4.7.1);

o)增加了停止功能和啟動功能的要求(見4.7.2、4.7.3);

p)更改了意外啟動的要求(見4.8,2010年版的5.7);

q)更改了安全要求和/或保護(hù)/風(fēng)險減小措施驗證(見第5章,2010年版的第6章);

r)更改了使用信息(見第6章,2010年版的第7章);

s)增加了溫度控制設(shè)置的使用信息(見6.2.11);

t)增加了警告標(biāo)志信息(見6.3.2);

u)將“重大危險列舉”更改為資料性附錄(見附錄A,2010年版的第4章);

v)更改了噪聲測試規(guī)程(見附錄B,2010年版的附錄A)。

請注意本文件的某些內(nèi)容可能涉及專利。本文件的發(fā)布機(jī)構(gòu)不承擔(dān)識別專利的責(zé)任。

本文件由中國石油和化學(xué)工業(yè)聯(lián)合會提出。

本文件由全國橡膠塑料機(jī)械標(biāo)準(zhǔn)化技術(shù)委員會(SAC/TC71)歸口。

本文件起草單位:北京橡膠工業(yè)研究設(shè)計院有限公司、江蘇貝爾機(jī)械有限公司、東莞信易電熱機(jī)械

GB/T25936.4—2024

有限公司、大連塑料機(jī)械研究所。

本文件主要起草人:王更新、何成、李樹恩、吳峻睿、白燕濤、楊紅。

本文件及其所代替文件的歷次版本發(fā)布情況為:

——2010年首次發(fā)布為GB25936.4—2010;

——本次為第一次修訂。

GB/T25936.4—2024

引言

根據(jù)GB/T15706—2012的分類,本文件屬于C類標(biāo)準(zhǔn)。

本文件尤其與下列與機(jī)械安全有關(guān)的利益相關(guān)方有關(guān):

——機(jī)器制造商;

——健康與安全機(jī)構(gòu)。

其他受到機(jī)械安全水平影響的利益相關(guān)方有:

——機(jī)器使用者;

——機(jī)器所有者;

——服務(wù)提供者;

——消費(fèi)者(機(jī)器預(yù)定由消費(fèi)者使用時)。

上述利益相關(guān)方均有可能參與本文件的起草。

涉及機(jī)器以及所涵蓋的危險、危險狀態(tài)和危險事件范圍已在本文件的范圍中給出。

當(dāng)本文件的要求與A類標(biāo)準(zhǔn)或B類標(biāo)準(zhǔn)中的要求不同時,對于已按照本文件設(shè)計和制造的機(jī)器,

本文件的要求優(yōu)先于其他標(biāo)準(zhǔn)中的要求。

橡膠塑料粉碎機(jī)械主要由刀片式破碎機(jī)、拉條式切粒機(jī)、切碎機(jī)和團(tuán)粒機(jī)組成,故GB/T25936《橡

膠塑料粉碎機(jī)械》按照設(shè)備分類,分為以下四個部分。

——第1部分:刀片式破碎機(jī)安全要求。目的在于規(guī)定將橡膠塑料物料在破碎室內(nèi)用刀片進(jìn)行破

碎,直至被破碎物料能通過合適規(guī)格的篩板孔進(jìn)入排料區(qū)的刀片式破碎機(jī)設(shè)計和制造的安全

要求并給出機(jī)器安全使用的相關(guān)說明。

——第2部分:拉條式切粒機(jī)安全要求。目的在于規(guī)定將橡膠塑料的條狀物料在切割室內(nèi)切割成

規(guī)則顆粒的拉條式切粒機(jī)設(shè)計和制造的安全要求并給出機(jī)器安全使用的相關(guān)說明。

——第3部分:切碎機(jī)安全要求。目的在于規(guī)定將橡膠塑料物料置于在一根或多根低速旋轉(zhuǎn)軸上

裝有切碎刀具的進(jìn)行切碎物料的切碎機(jī)設(shè)計和制造的安全要求并給出機(jī)器安全使用的相關(guān)

說明。

——第4部分:團(tuán)粒機(jī)安全要求。目的在于規(guī)定將廢熱塑性塑料在密閉室內(nèi)改變其形狀、尺寸和

流動性的團(tuán)粒機(jī)設(shè)計和制造的安全要求并給出機(jī)器安全使用的相關(guān)說明。

GB/T25936.4—2024

橡膠塑料粉碎機(jī)械

第4部分:團(tuán)粒機(jī)安全要求

1范圍

本文件規(guī)定了團(tuán)粒機(jī)設(shè)計和制造的安全要求,給出了機(jī)器安全使用的相關(guān)說明。

本文件適用于處理在團(tuán)粒機(jī)的整個生命周期內(nèi)(見GB/T15706—2012中的5.4),預(yù)定使用過程

中,以及由制造商可合理預(yù)見的誤用情況下,與團(tuán)粒機(jī)相關(guān)的所有重大危險、危險狀態(tài)和危險事件(見

附錄A)。

本文件適用于從喂料口的外邊緣開始到排料口的外邊緣結(jié)束的團(tuán)粒機(jī)。

本文件不涉及:

——由于加工可能危害健康的物料的排放產(chǎn)生的危險;

——被加工物料中易燃?xì)埩粑稂c燃引起的危險;

——排氣通風(fēng)系統(tǒng)的要求。

2規(guī)范性引用文件

下列文件中的內(nèi)容通過文中

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