宏達振動電機中英文對照說明書.doc

振動電機vibrating motor 使用說明書operation instruction歡迎使用我公司生產(chǎn)的JZO、YZO、YZD（YZS、YZU）、TZD（TZDC）YZDP系列臥式振動電機、T05系列立式振動電機Welcome to use JZO、YZO、YZD（YZS、YZU）、TZD（TZDC）YZDP horizontal vibrating motor,T05 vertical vibrating motor.一、用途與特點1.use and characteristic振動電機是由偏心機構與三相異步電動機組合而成，是動力和振動兩源合一的特種振動源。振動電機具有結構簡單、安裝方便、體積小、重量輕、運行可靠、通用性強、激振力可無極調整、可單臺使用，也可多臺組合成各種振動形式且維修量小等特點、在冶金、礦山、耐火、選煤、建材、化工、火電、糧食等行業(yè)應用極為廣泛。The vibrating motor is made up by eccentric mechanism and three phase asynchronous motor。It is special vibration source with power and vibration. The vibrating motor has some excellences: simple structure, easy fixing, small, light, steady working, commonality, nongraded exciting force adjustment, working alone or working together, and easy maintain. It is widely used in metallurgy, mine, fire-resistant, choice coal, tignum, chemical engineering, heat-engine, food supplies,and so on.二、產(chǎn)品結構2, product structure臥室振動電機主要由以下幾部分組成horizontal vibrating motor is mainly made up by:1防護罩 2 偏心塊 3軸承 4 支架 5 轉子軸 6定位繞組 7機殼 1 shield 2 eccentric block 3 bearing 4 bracket 5 rotor spindle 6 orientation winding 7 shell立式電機主要有以下部分組成vertical vibrating motor is mainly made up by:1 偏心塊 2軸承 3 支架 4 轉子軸 5定位繞組 6機殼 1 eccentric block 2bearing 3 bracket 4 rotor spindle 5 orientation winding 6 shell三、使用條件與適用范圍3.use condition and sphere of application1.振動電機適用環(huán)境溫度為1540。C。1.the environmental temperature of application is between 15 degree and 40 degree.2海拔不超過1000米。2. altitude is below 1000 metre.3定子繞組的溫升值（電阻法）不超過80C。3. stator winding temperature is below 80 degree.( resistance measure)4.軸承的允許溫度（溫度計法）不超過10589C。4.bearing temperature is below 10580degree(thermograph measure).振動電機適用于任何無防爆要求的場所，是各種振動設備的通用激振源。vibrating motor applies to the place of no explosion prevention. It is currency vibration source, which can be used in all kinds of vibrant machine.四、安裝與調整4. fixing and adjustment1. 電機在吊裝、搬運及安裝時，切勿碰撞。1. Do not collide.2. 安裝前應檢查地腳螺栓孔與底座螺栓孔是否相符。2. Before fixing ,check the applicability between tail bolt hole and the pedestal tail bolt.3. 使用要求與標牌數(shù)據(jù)是否相符。3. check the applicability between operating requirement and scutcheon data.4. 停用三個月以上及新安裝的電機，使用前應檢查其絕緣電阻（380V，不小于0.38Mn，660V時，不小于0.66Mn）若已受潮，則須進行干燥處理，干燥溫度不大于180C。4.If the motor is halt for three months or the motor is new, before use it we should check the insulating resistance(380V, more than 0.38M,660V, more than 0.66M).If the motor is in damp ,we should be dry it ,the temperature is more than 180 degree.5. 地腳螺栓采用防松裝置，以防螺栓松動，使電機損壞。Tail bolt must use locking device, to prevent the bolt becoming flexible and damaging the motor.6. 若兩臺振動電機同時使用。If two vibrating motors work together,則a。兩臺電機反向旋轉a. two motors revolve opposite direction.B與篩體中心線對稱。b. symmetry for the center line of the sieve.C電機軸線與篩體中心線平行。c. motor axis parallels the center of sieve.7.安裝完畢試運行2-4小時待一切正常后，方可投入使用。7.After fixing , the motor can be used, which works 2-4 hours ,and business as usual 8使用中若激振力不能滿足要求，可調整激振力的大小，以達到最佳使用效果8.if the vibrant force is not settle for the demand, we should adjust the force.9.振動電機激振力的調整。9. adjustment for the vibrant force.如果振動電機的激振力過大，產(chǎn)品出廠為最大激振力可將振動電機兩端的防護罩拆下，同時調整電機兩端的偏心塊的相對角度（要求兩端相位角始終保持一致），從而改變振動電機的激振力及在小范圍內改變振幅的大小，調整后將防護罩裝回。If the vibrant force is oversize, we could remove the shields in either sides of the motor, and adjust the angle of the eccentric blocks in either sides of the motor for adjusting the vibrant force.(the phase angle must keep in step).After the adjusting, fix the shield.五維護與保養(yǎng)5. maintenance 1. 定期清除外殼灰塵，以改善散熱條件，但不得用水沖洗。1. clean the dust in the shell regularly to improve the radiating conditions. But do not wash it in water.2. 當海拔與環(huán)境溫度均符合要求時，振動電機定子繞組的溫度升限值（電阻法）為80C。軸承的允許溫度（溫度計法）不應超過105C2. if the altitude and temperature accord with demand, stator winding temperature is below 80 degree( resistance measure)，bearing temperature is below 105degree(thermograph measure).3. 為延長軸承壽命，軸承應保持良好的潤滑狀態(tài)。For dilating the bearing life, bearing should keep lubricative well.A. 定期對軸承進行保養(yǎng)補充適量的潤滑脂（潤滑脂為二硫化鉬復合鈣基）；2級電機注油量為軸承容腔的1/2，4、6級電機注油量軸承容腔的2/3。a. supply right amount of grease lubricant(molybdenum disulphide grease);the oil mass for the two rank motor is half than bearings cubage, the oil mass for the four or six rank motor is two-part than bearings cubage.B. 電機運行4-6月小修一次，運行一年大修一次，小修清除機體的積塵、污垢，檢查電機繞組的絕緣電阻、接頭、地線、連接部位的緊固螺栓是否松動，及時排除隱患。大修時除進行必要的小修保養(yǎng)外，須查看軸承的磨損程度及線圈絕緣狀況，必要時及時更換維修。b. After the motor works for four-six months , it should be easy serviced. After one year, it should be heavy repaired. Easy servicing conclude cleaning dust over the shell, checking the insulating resistance in the motor winding, terminal, groundwire, the binding bolt in nterconnecting piece, to exclude hidden trouble in time.Heavy repairing must check the degree of wear of bearing, and the insulated status of winding. Change the bearing and winding in time.六常見故障及處理方法6. error and processing method序號Number 故障現(xiàn)象Symptom 造成故障的可能原因Cause for the error 處理方法Processing metheod 一 電源接通后，振動電機不能轉動After plugging in, vibrating motor dose not work. 1、 定子繞組相間短路，接地以及定子繞組斷路2、 定子繞組接線錯?BR3、 負載過重或有卡阻現(xiàn)象1. stator winding has been short, earthing or turnoff.2. stator winding has been wired error.3. overload or locking. a) 檢查找出斷路、短路接地部位，實行修復b) 檢查定子繞組接線，加以糾正c) 減輕負荷或清除卡阻物a) check the stator winding for short,earthing or turnoff.b) Check stator windings wiring.c) Light load or clean the locking. 二 電機運行時轉速低于額定值When the motor is working, rotate speed is below rating speed. 電機轉子斷裂The rotor of motor is ruptured. 更換鑄鋁轉子Change the cast aluminium rotor 三 支架腿斷裂The leg of bracket is r支架腿斷裂The leg of bracket is ruptured 1、 地腳螺栓沒有旋緊2、 與地腳平面配合1. stone bolt is flexible 2. the planes of fitting badly 1、 旋緊螺栓2、 重新加工兩平面，達到吻合良好1. wind the bolt.2. process the two planes again, for fitting well. 四 電機溫升過高或冒煙The high temperature of motor or smoking. 1、 負載過重2、 定轉子繞組斷路3、 定子繞組接線錯誤4、 定子繞組接地或相間短路5、 電機轉子斷裂6、 定轉子相擦 1. overload 2. stator winding is turned off.3. stator winding is wired error.4. stator winding is earthed or short.5. The rotor of motor is ruptured.6The stator rubs against the rotor.1、 減輕負載2、 查出斷路位，加以修復3、 檢查定子繞組接線，加以糾正4、 查出接地和短路部位加以修復5、 更換鑄鋁轉子6、 檢查電動機氣隙、配重以及軸承磨損等情況 1. light load2. check the turnoff.3. check the stator windings wiring.4. check the earthing and short.5. Change the cast aluminium rotor6. inspect the air gap of the motor,inspect the configured weight of the motor,inspect the abrasion of bearing in the motor,etc. 五 電機外殼帶電Motor shell is electriferous 1、 接地不良或接地電阻太大2、 繞組絕緣損壞3、 繞組受潮4、 接地板損壞或面內的油垢太多1. earthing badly or earthing resistance more large.2. winding insulation is broken.3. winding is damp.4. earth-plate or inside of plate has much oil dirt. 1、 找出原因，并采用相應措施2、 修補絕緣，并以浸漆處理3、 干燥處理或浸漆干燥處理4、 更換或清除接地板1. Find the cause, and adopt a measure2. mend the insulation, and dip lacquer3. drying process or dipping lacquer process.4. change or clean the earth-plate 六 軸承過熱bearing running hot 1、 軸承磨損過度或質量有問題2、 軸承油脂過多或過少，型號選用不當或質量不好3、 軸承內圈與軸配合過松或過緊4、 軸承外圈端蓋的配合過松或過緊5、 端蓋與軸承蓋的兩側面與軸承的兩側面裝配不平行1. bearing excessive wearing or bearing quality issues2. grease lubricant is overmuch or shortage 3. bearing inner race coordinate with the axis much loose or tight4. bearing outer ring coordinate with the c