生管知識(shí)講座.ppt

1、生管知識(shí)講座,內(nèi)生管系統(tǒng)及生管工作執(zhí)掌,制一組裝企劃部生管課,生管系統(tǒng),-內(nèi)生管系統(tǒng)及生管工作執(zhí)掌,Production Control operation system,-Inbound Logistics system and production controllers duty.,Prepared By:Production Control section. Assembly plant,DT-1,PCE,一.制一處主要產(chǎn)品,1-1. Level1Level 5 電腦機(jī)箱,1-1. Main Production of DT-1:,Personal Computer Enclosure

2、:LevelLevel5,1-2.Level1:組件制造,未烤漆沖壓組件+成型組件.,Level2:Parts assembly+Cover painted,Level1: Parts manufacturing,Non-painted stamped parts +Molding Parts.,Level2:組件組裝+烤漆上蓋,Level3:Computer case,Level3:機(jī)箱,Level5:Level4+FDD,散熱片和/或風(fēng)扇.,Level4:Computer case+SPS and/or Flat cable and/or Backplanel,Level5:Level5+

3、FDD kitted with Heat sink and/or fan.,Level4:機(jī)箱+SPS和/或排線和/或背面底板.,1-3,客戶(hù),產(chǎn)品系列,主要機(jī)種,Customer,Series,Main productions,COMPAQ,COMMERCIAL,KDT,OSLO ARLO ZURICH DMT EP2000 WILMA ELECTRO,PADT,PADT,PLDT,PLDT,DDT,DYLAN-DT,SKMT,SKMT SPMT,CONSUMER,2C00,TONKA LONG BOARD SHORT BOARD,3C00,LONG BOARD SHORT BOARD,IB

4、M,IBM,WILDCAT BOBCAT,二.經(jīng)營(yíng)策略,Strategy of management,TIME TO MAREKET,TEME TO VOLVEME,TIEM TO MONEY,並行開(kāi)發(fā),同步制造,全球發(fā)貨,三.同步制造的生管系統(tǒng),3-1.客戶(hù)要貨有貨,客戶(hù)不要貨時(shí)零庫(kù)存,Meet customers requirement. There is no stock once there is no requirement.,3-2.好的計(jì)劃+零缺點(diǎn)=同步制造,Well planning+zero defect=just in time,Production control ope

5、ration system just in time,四.生管系統(tǒng),生管系統(tǒng),外生管系統(tǒng),內(nèi)生管系統(tǒng),1.運(yùn)行規(guī)劃 2.客戶(hù)成交條件 3.交貨管制,1.產(chǎn)能規(guī)劃作業(yè)系統(tǒng) 2.產(chǎn)量控制作業(yè)系統(tǒng) 3.采購(gòu)控制作業(yè)系統(tǒng) 4.庫(kù)存控制作業(yè)系統(tǒng),Production Control Operation System,Outbound Logistics system,In bound Logistics system,1.Operations Management 2.Customer Terms and conditions 3.Delivery control operation system,1.

6、Production capacity planning operation system. 2.production volume control operation system. 3.Procurement control operation system. 4.Inventory control operation system,4-1. 產(chǎn)能規(guī)劃基本項(xiàng)目,Basic items for production capacity planning,材料,設(shè)備治具,場(chǎng)地,人力,Tooling (models),Materials,Equipments(machines)/Jigs,spac

7、e,Manpower,模具,4-2.產(chǎn)量控制作業(yè)系統(tǒng),產(chǎn)量=按需求制造的數(shù)量.,交管24周需求/組裝周生產(chǎn)排配/日生產(chǎn)排配/工令,Production volume control operation system.,Production volume=Manufacturing Oty according to customers requirement.,24Week Shipping Planning/ Assembly Weekly Production Schedule(Making Flow)/Assembly Daily Production Schedule/ Work ord

8、er,4-3.采購(gòu)控制作業(yè)系統(tǒng),BOM-物料需求計(jì)劃,BOM的項(xiàng)次:日期,版次,項(xiàng)目,組立項(xiàng)次,客戶(hù)料號(hào),鴻海料號(hào), 數(shù)量,單位,中英文名稱(chēng),BOM物料四大類(lèi)-沖件,塑件,外購(gòu)件,包材.,Procurement control Operation system,BOM-MRP,Items of BOM:Date,Edition, Project,Assemble circle, Customer part number, Hong hai part number Chinese and English name.,BOM:Bill of materials.,MRP:Material Requ

9、irement planning,Four kinds of BOM:Stamped parts, plastic parts,purchased parts, Packing Materials.,4-4.庫(kù)存管制作業(yè)系統(tǒng),現(xiàn)有庫(kù)存,待驗(yàn)庫(kù)存,已發(fā)庫(kù)存,生管控制項(xiàng)目:料號(hào),數(shù)量,地點(diǎn),時(shí)間,規(guī)格.,Inventory control operation system,Current stock,Stock to be inspected,Stock issued,Production controlling items:Part number,Quantity,Locality, Time,

10、 Specification,五.生管的工作執(zhí)掌,Production controllers Duty,5-1.生管的定義: 生管就是生產(chǎn)管制,它包括物料的高度跟催,庫(kù)存掌控, 生產(chǎn)進(jìn)度的掌空控.生產(chǎn)異常的協(xié)調(diào)處理,從而確保生 產(chǎn)的正常生產(chǎn)和交期,Definition of production controller P.C means production control through dispatching and following materials. Controlling the stock and schedule, dealing with the unusual case

11、 in order to ensure production regularly and deliver on time,5-2.生管人員必備條件,了解所生產(chǎn)的產(chǎn)品,熟悉生產(chǎn)制程,生管專(zhuān)業(yè)能力,溝通.協(xié)調(diào)能力,實(shí)事求是能力,The essential requirement of production management,Have an intimate knowledge of production,Be familiar with production process,Communication and coordination skills,Honesty,Be Special ski

12、lls,5-3.生管管制項(xiàng)目:,料號(hào),數(shù)量,地點(diǎn),時(shí)間,規(guī)格,The managing items of production controller,Part number,Quantity,Locality,Time,Specifications,5-4.生管工作目標(biāo),掌握生產(chǎn)訊息,快速靈活應(yīng)變.,及時(shí)掌握生產(chǎn)異常,加以調(diào)對(duì)策並跟催處理,呈報(bào)相關(guān)人員.,Know well the production messages,Know well unusual case timely following and dealing with the unusual case immediately.

13、Reporting the same time case to the concerned persons at the same time,Product controllers aim,5-5. “三即” “三現(xiàn)”,3T,立即趕到現(xiàn)場(chǎng).,立即看到現(xiàn)場(chǎng).,立即掌握現(xiàn)況.,Time be present,Time be see,Time to control,5-6.我的層次在哪里,我不知,我知道,我做到,我做到,近求完美,I dontt know,I know,I am competent,I can do,I have done my best,My levels,5-7.名詞解釋,工令:

14、就是生產(chǎn)派工指令,工令結(jié)案:指根據(jù)每批產(chǎn)派工指令完成情況,進(jìn)行核算及小結(jié),三量:需求量/排配量/庫(kù)存量,Explanation,WO I.e.work order:The order of assigning workers for production.,WO wind up:Accounting and winding up a word order according to the production plan,Three Quantity:Requirement quantity planning stock quantity,Four kinds of BOM:Metal parts/Plastic parts/Incoming materials/Packing materials,BOM四大類(lèi):沖件/塑件/外購(gòu)件/包材,物料調(diào)度:物控人員根據(jù)生產(chǎn)計(jì)劃對(duì)物料數(shù)量和時(shí)間進(jìn)行掌控.,Traveler:A table used for