機(jī)床氣密檢測(cè)功能改善ppt課件

1、機(jī)床氣密檢測(cè)功能改善2014-3-4 GlenWang，TEF3,Strictly confidential Chassis Brakes International 2012 - All rights reserved , also regarding any disposal, exploitation, reproduction, editing, distribution, as well as the event of applications for industrial property rights,Air sensor switch ImprovementTEF3,目錄,一、

2、什么是氣密檢測(cè),二、氣密檢測(cè)的現(xiàn)狀和問(wèn)題,三、更換氣密檢測(cè)模塊-選型,四、新產(chǎn)品介紹-FESTO氣檢模塊,五、預(yù)計(jì)改善效果,六、預(yù)計(jì)投資回報(bào),七、實(shí)驗(yàn)測(cè)試結(jié)果,八、全面改進(jìn)實(shí)施計(jì)劃,FIXTURE,Strictly confidential Chassis Brakes International 2012 - All rights reserved , also regarding any disposal, exploitation, reproduction, editing, distribution, as well as the event of applications for

3、industrial property rights,Air sensor switch TEF3,一、什么是氣密檢測(cè),氣密檢測(cè)功能：通過(guò)檢測(cè)氣流變化， 1, 確認(rèn)加工件是否在夾具上 2, 確認(rèn)加工件擺放位置,Air Sensing Function,Strictly confidential Chassis Brakes International 2012 - All rights reserved , also regarding any disposal, exploitation, reproduction, editing, distribution, as well as the

4、 event of applications for industrial property rights,Air sensor switch ImprovementTEF3,二、目前我公司機(jī)床氣密檢測(cè)的現(xiàn)狀和問(wèn)題,目前我公司氣密功能是由機(jī)床廠家出廠配置的， 是以SMC 的ISA15 氣密模塊為核心的一套組件（如右圖）。 其目前存在主要問(wèn)題： 1、能耗損失大，一臺(tái)機(jī)床全年消耗壓縮空氣 11，803CNY 2、功能相關(guān)問(wèn)題 精度差，不穩(wěn)定，需反復(fù)調(diào)整,Strictly confidential Chassis Brakes International 2012 - All rights rese

5、rved , also regarding any disposal, exploitation, reproduction, editing, distribution, as well as the event of applications for industrial property rights,Air sensor switch ImprovementTEF3,二、目前我公司機(jī)床氣密檢測(cè)的現(xiàn)狀和問(wèn)題,氣密檢測(cè)孔容易堵塞 旋鈕式調(diào)整方式，無(wú)法觀察到量的變化，調(diào)整困難 旋鈕位置很容易被人為改動(dòng)而導(dǎo)致功能失效 模塊不堅(jiān)固，容易損壞,Strictly confidential Chass

6、is Brakes International 2012 - All rights reserved , also regarding any disposal, exploitation, reproduction, editing, distribution, as well as the event of applications for industrial property rights,Air sensor switch TEF3,MAWOMATIC GmbH,三、更換氣密檢測(cè)模塊-選型,Strictly confidential Chassis Brakes Internatio

7、nal 2012 - All rights reserved , also regarding any disposal, exploitation, reproduction, editing, distribution, as well as the event of applications for industrial property rights,Air sensor switch ImprovementTEF3,四、新產(chǎn)品介紹-FESTO氣檢模塊,Strictly confidential Chassis Brakes International 2012 - All right

8、s reserved , also regarding any disposal, exploitation, reproduction, editing, distribution, as well as the event of applications for industrial property rights,Air sensor switch ImprovementTEF3,四、新產(chǎn)品介紹-FESTO氣檢模塊,Strictly confidential Chassis Brakes International 2012 - All rights reserved , also re

9、garding any disposal, exploitation, reproduction, editing, distribution, as well as the event of applications for industrial property rights,Air sensor switch ImprovementTEF3,四、新產(chǎn)品介紹-FESTO氣檢模塊,FESTO氣密模塊所需配件少，結(jié)構(gòu)緊湊,Strictly confidential Chassis Brakes International 2012 - All rights reserved , also re

10、garding any disposal, exploitation, reproduction, editing, distribution, as well as the event of applications for industrial property rights,Air sensor switch ImprovementTEF3,四、新產(chǎn)品介紹-FESTO氣檢模塊,Festo可以在更大量程下提供更好的檢測(cè)精度,Strictly confidential Chassis Brakes International 2012 - All rights reserved , also

11、 regarding any disposal, exploitation, reproduction, editing, distribution, as well as the event of applications for industrial property rights,Air sensor switch ImprovementTEF3,四、新產(chǎn)品介紹-FESTO氣檢模塊,FESTO氣檢模塊檢測(cè)方式,A：2個(gè)檢測(cè)壓力 1、SOPA 工作時(shí)有兩個(gè)壓力，一個(gè)是清潔時(shí)的高壓，一個(gè)是檢測(cè)時(shí)的低壓； 2、其他品牌始終是一個(gè)低壓力在檢測(cè)； B：由于高低壓不同，產(chǎn)生了不同的檢測(cè)效果及能耗 1

12、、SOPA清潔時(shí)的高壓可以將堵在氣檢口的鐵屑等雜質(zhì)吹凈，保證檢測(cè)點(diǎn)的潔凈； 2、其他品牌氣檢工作時(shí)始終是低壓，如果檢測(cè)口堵塞，可能輸出錯(cuò)誤信號(hào)； C：能源消耗 1、SOPA氣檢工作順序是清潔 檢測(cè) 停，故停止時(shí)節(jié)能； 2、其他品牌氣檢一直吹氣，故將消耗更多的壓縮空氣能源,Strictly confidential Chassis Brakes International 2012 - All rights reserved , also regarding any disposal, exploitation, reproduction, editing, distribution, as w

13、ell as the event of applications for industrial property rights,Air sensor switch ImprovementTEF3,五、預(yù)計(jì)改善效果,能耗降低,刀具損失較少,1、費(fèi)用降低,1/3,4/5,2,382元/臺(tái)/年,2-3萬(wàn)元/年,Strictly confidential Chassis Brakes International 2012 - All rights reserved , also regarding any disposal, exploitation, reproduction, editing, d

14、istribution, as well as the event of applications for industrial property rights,Air sensor switch ImprovementTEF3,2、功能更優(yōu),五、預(yù)計(jì)改善效果,看著是不是有高度大氣上檔次的感覺(jué),Strictly confidential Chassis Brakes International 2012 - All rights reserved , also regarding any disposal, exploitation, reproduction, editing, distri

15、bution, as well as the event of applications for industrial property rights,Air sensor switch ImprovementTEF3,六、預(yù)計(jì)投資回報(bào),Change SMC air sensor switch to Festo air sensor switch,Energy cost save: 150,000 CNY/year Broken tool cost save: 20,000-30,000 CNY/year Quality risk reduction: 180 times/year Maint

16、enance cost save:130,000 CNY/year Pay back: 1.3 year,Project,Benefit,Strictly confidential Chassis Brakes International 2012 - All rights reserved , also regarding any disposal, exploitation, reproduction, editing, distribution, as well as the event of applications for industrial property rights,Air sensor switch ImprovementTEF3,七、實(shí)驗(yàn)測(cè)試結(jié)果,在我公司實(shí)驗(yàn)機(jī)床上測(cè)試FESTO氣密檢測(cè)模塊，完全達(dá)到了預(yù)期效果。 基于該模塊的強(qiáng)大功能，我們采用了新的檢測(cè)方法，循環(huán)時(shí)間內(nèi)檢測(cè)+清掃時(shí)間縮短到1分鐘，在節(jié)能上遠(yuǎn)遠(yuǎn)超出預(yù)期，可以達(dá)到7,000/臺(tái)/年的能耗節(jié)省,Strictly confidential Chassis