2013-2014先進制造技術教案

1、合 肥 學 院2013-2014學年第一學期先進制造技術課程教案課程編碼： 總學時周學時： 48/4 開課時間： 2013年9月4日起第1周至第12周 授課年級、專業(yè)、班級： 10機械設計及自動化(1)(2) 使用教材： 先進制造技術（英文版） 系別/教研室： 機械工程系/機械制造教研室 授課教師： 蔣 克 榮 本課程教學目的和教學要求：本課程是在學生學習了大學英語及相關專業(yè)基礎課程的基礎上，開設的一門專業(yè)課程。通過講授學習一定量的專業(yè)英語科技文獻，使學生熟悉專業(yè)英語的語法特點和文體結構，掌握專業(yè)英語文獻的翻譯方法和技巧，掌握一定數(shù)量的機械制造及其自動化專業(yè)英語常用詞匯、專業(yè)術語，能夠基本正確

2、地閱讀和理解機械專業(yè)英語書籍和文獻資料；為今后生產(chǎn)和科研中可能的對外合作交流打下堅實的基礎。要求學生：(1)要求學生掌握一定數(shù)量的本專業(yè)技術常用英語詞匯和專業(yè)術語。(2)通過對習慣用語、固定搭配的學習，要求學生掌握專業(yè)英語科技文獻的語法特點和文體結構特點。(3)從句子、段落和篇章等不同層次闡述專業(yè)英語科技文獻的翻譯方法，使學生能較熟練閱讀、翻譯英文機械專業(yè)文獻。(4)逐步培養(yǎng)學生較強的機械專業(yè)英語閱讀及寫作能力，鞏固和擴展學生已有的專業(yè)專業(yè)知識，促使學生掌握更多的專業(yè)知識；同時進一步促進學生的外語水平提高。本課程教學方法選擇以下方面：教師講授（ ），課堂討論（），多媒體教學（），當堂測驗（ ）

3、，提問式教學（ ），啟發(fā)式教學（ ）。學生創(chuàng)新精神和實踐能力培養(yǎng)方法在課堂教學啟發(fā)學生多思考，盡量以學生為主，教師為輔，互相促進，以提高教學效率和效果。教材選用原則和特點簡便、實用性、和工程應用結合、內(nèi)容精練考核方式本課程采用課程結束考試。平時成績占50%，期末考試成績占40%，課堂筆記占10%，總成績?yōu)?00分。期末最低合格線為60分，低于該分數(shù)的下學期補考。教學參考資料1 唐一平 先進制造技術，北京：科學出版社，2012.2 張根寶.先進制造技術，重慶：重慶大學出版社，1996.3盧秉恒.機械制造技術基礎，北京：機械工業(yè)出版社，2005.對課程的分析總結該課程是機械制造及其自動化的專業(yè)英語

4、課，是在學生學習了大學英語及相關專業(yè)基礎課程的基礎上，開設的一門專業(yè)課程。本課程全面系統(tǒng)介紹了當前已形成的各種先進制造技術，通過采用英文原著，目的使工科高年級學生盡快熟悉本專業(yè)的技術詞匯，了解當前最先新的科研成果，鼓勵他們廣泛閱讀反映本專業(yè)領域最新發(fā)展狀況的外文原著和論文，能夠基本正確地閱讀和理解機械專業(yè)英語書籍和文獻資料。周 次第1 周授課時間 9.4章 節(jié)名 稱Preface Manufacturing technologyAdvanced manufacturing technology授 課方 式理論課（ ）、實 驗 課（ ）上 機（ ）、其他方式（ ）教學時數(shù)4教學目的和要求介紹計算

5、機在制造中的應用，包括計算機輔助生產(chǎn)和控制、計算機處理的控制以及管理信息系統(tǒng)。掌握文章中本專業(yè)常用詞匯和專業(yè)術語，正確理解課文內(nèi)容；能抓住要點,在讀懂段落大意的基礎上,了解有關細節(jié)，并能對文章內(nèi)容進行分析判斷和綜合概括等。教 學重 點難 點相關的常用詞匯、專業(yè)術語，長難句、特殊句式的分析理解。教 學方 法選擇以下方面：教師講授（ ），課堂討論（ ），多媒體教學（），當堂測驗（ ），提問式教學（ ），啟發(fā)式教學（ ）。討 論練 習作 業(yè)教研室主任審批意見 教學內(nèi)容要點(可附另頁) Manufacturing Manufacturing (from Latin manu factura, maki

6、ng by hand) is the use of tools and labor to make things for use or sale. The term may refer to a range of human activity, from handicraft to high tech, but is most commonly applied to industrial production, in which raw materials are transformed into finished goods on a large scale. technology Tech

7、nology is the process by which humans modify nature to meet their needs and wants. Advanced manufacturing technology AMT involves new manufacturing techniques and machines combine with the application of information technology, micro-electronics and organizational practices within the manufacturing

8、process. Advanced manufacturing technology is a modern method of production incorporating highly automated and sophisticated computerized design and operational systems. AMT aims at manufacturing high quality products at low cost within the shortest delivery time. Advanced manufacturing technology i

9、s typically reflected by the achievements in high precision and sophisticated automation manufacturing operations.教 學 后 記周 次第2周授課時間9.11章 節(jié)名 稱Preface Manufacturing technologyAdvanced manufacturing technology授 課方 式理論課（ ）、實 驗 課（ ）上 機（ ）、其他方式（ ）教學時數(shù)4教學目的和要求介紹計算機在制造中的應用，掌握文章中本專業(yè)常用詞匯和專業(yè)術語，正確理解課文內(nèi)容；能抓住要點,在

10、讀懂段落大意的基礎上,了解有關細節(jié)，并能對文章內(nèi)容進行分析判斷和綜合概括等。教 學重 點難 點相關的常用詞匯、專業(yè)術語，長難句、特殊句式的分析理解。 教 學方 法選擇以下方面：教師講授（ ），課堂討論（），多媒體教學（），當堂測驗（ ），提問式教學（ ），啟發(fā)式教學（ ）。討 論練 習作 業(yè)教研室主任審批意見教學內(nèi)容要點(可附另頁)Computer-integrated manufacturing (CIM) is applied in machine shops for tool building, the production of engines and body assemblies

11、for passenger cars, the manufacture of airplane landing gear and the production of hypodermic needles for the medical devices sector.Manufacturing has been influenced by trade liberalization, global competition, market fragmentation, technological innovation and the demands of more sophisticated con

12、sumers, in response to these pressures, manufacturers are incorporating more flexibility and technology in their production practices. These features have become a trade-mark of world-class corporations. AMTs are a key enabler for firms attempting to meet world-class performance targets教 學 后 記周 次第 3

13、周授課時間9.18章 節(jié)名 稱第一章Computers in Manufacturing1.Computer-aided Production and Control Systems1.1 Automation Concepts1.2 Computer Process Control授 課方 式理論課（ ）、實 驗 課（ ）上 機（ ）、其他方式（ ）教學時數(shù)4教學目的和要求介紹網(wǎng)絡在制造中的應用，掌握文章中本專業(yè)常用詞匯和專業(yè)術語，正確理解課文內(nèi)容；能抓住要點,在讀懂段落大意的基礎上,了解有關細節(jié)，并能對文章內(nèi)容進行分析判斷和綜合概括等。教 學重 點難 點相關的常用詞匯、專業(yè)術語，長難句、特

14、殊句式的分析理解。教 學方 法選擇以下方面：教師講授（ ），課堂討論（），多媒體教學（ ），當堂測驗（ ），提問式教學（ ），啟發(fā)式教學（ ）。討 論練 習作 業(yè)教研室主任審批意見教學內(nèi)容要點(可附另頁)Many interrelated manufacturing activities are grouped together to form a special application system that may be referred to as a production and control system (PACS). Computers are by far the most

15、powerful single approach used in integrating and manipulating the series of interrelated manufacturing PACS and activities. The advances in technical production have brought about a computer technology and manufacturing technology that has enhanced manufacturing technology development. This marriage

16、 is the basis for computer-aided production and control systems (CAPACS), which are computer-driven CAPACS. Thus, CAPACS have increased the roles of smart machines in production and control functions. The ways in which production operations are conceptualized, formulized, discharged, and performed a

17、re being changed by CAPACS.1.1.1 Automation Concepts Automation may be defined as a system that is relatively self-operating. Automation or industrial automation or numerical control is the use of control systems such as computers to control industrial machinery and processes, reducing the need for

18、human intervention. Such a system includes complex mechanical and electronic devices and computer-based system that take the place of observation, effort, and decision by a human operator. It is a system that exhibits properties of human beings by following predetermined operations or responding to

19、encoded instructions.1.1.2 Computer Process Control Process control involves the control of variables in a manufacturing process, where one or many combination of materials and equipment produces or modifies a product to make it more useful and hence more valuable. In process control systems, the co

20、mputer serves as the control mechanism that automatically controls continuous operations. Two kinds of control systems are the open loop and the closed loop.Feedback is the action of measuring the difference between the actual result and the desired result and using that difference to drive the actu

21、al result toward the desired result. The term feedback comes from a measured sample of the output of the process (production) function that becomes the input of the control function. 教 學 后 記周 次第4 周授課時間 章 節(jié)名 稱1.3 Management Information Systems1.4 Engineering授 課方 式理論課（ ）、實 驗 課（ ）上 機（ ）、其他方式（ ）教學時數(shù)4教學目

22、的和要求介紹計算機在制造中的應用，包括計算機輔助生產(chǎn)和控制、計算機處理的控制以及管理信息系統(tǒng)。掌握文章中本專業(yè)常用詞匯和專業(yè)術語，正確理解課文內(nèi)容；能抓住要點,在讀懂段落大意的基礎上,了解有關細節(jié)，并能對文章內(nèi)容進行分析判斷和綜合概括等。教 學重 點難 點相關的常用詞匯、專業(yè)術語，長難句、特殊句式的分析理解。教 學方 法選擇以下方面：教師講授（ ），課堂討論（ ），多媒體教學（），當堂測驗（ ），提問式教學（ ），啟發(fā)式教學（ ）。討 論練 習作 業(yè)教研室主任審批意見 教學內(nèi)容要點(可附另頁)1.1.3 Management Information Systems (MIS) Manageme

23、nt information systems are designed to aid in the performance of management functions. When required, information systems are used to aid management in the decision-making functions of the enterprise, its goal being to get the correct information to the appropriate manager at the right time.1.1.4 En

24、gineeringEngineering is the discipline and profession of applying technical knowledge and utilizing natural laws and physical resources in order to design and implement materials, structures, machines, devices, systems, and processes that realize a desired objective and meet specified criteria.Using

25、 CAPACS in engineering increases the productivity of engineers and improves the quality of designs. For example, the application of computers to an engineering design process is performed by a CAD system. Engineers can design and thoroughly test concepts quickly and simply from one workstation.教 學 后

26、 記周 次第5周授課時間章 節(jié)名 稱1.5 Business1.6 Computer Control of Manufacturing Systems授 課方 式理論課（ ）、實 驗 課（ ）上 機（ ）、其他方式（ ）教學時數(shù)4教學目的和要求介紹計算機在制造中的應用，掌握文章中本專業(yè)常用詞匯和專業(yè)術語，正確理解課文內(nèi)容；能抓住要點,在讀懂段落大意的基礎上,了解有關細節(jié)，并能對文章內(nèi)容進行分析判斷和綜合概括等。教 學重 點難 點相關的常用詞匯、專業(yè)術語，長難句、特殊句式的分析理解。 教 學方 法選擇以下方面：教師講授（ ），課堂討論（），多媒體教學（），當堂測驗（ ），提問式教學（ ），啟發(fā)式

27、教學（ ）。討 論練 習作 業(yè)教研室主任審批意見教學內(nèi)容要點(可附另頁)1.1.5 BusinessIn todays manufacturing environment, computers are playing important roles in supporting various business functions. Typical of such key business functions in a manufacturing enterprise are production planning and control, finance and accounting, dis

28、tribution management, maintenance scheduling and control, management information systems, data processing, and product planning. Computers aid in planning for the accomplishment of objectives through effective management. They assist in planning and establishing exactly where, how, and when various

29、activities that are part of a long-term program are carried out. They help planners produce optimized schedules, improve production line efficiency, and use manufacturing resource planning (MRP II), which is a formal system for planning and managing a production functions resources.Central to the wh

30、ole process is the engineering design. All functions relate to it for their actions. The ability of the designer to communicate concepts is of paramount importance. Interpretive issues are kept at an absolute minimum.1.1.6ComputerControlofManufacturingSystems Computer-controlled manufacturing system

31、s use computers as an integral part of their control. As a result, computer controls are used in modern manufacturing automation from product inception through product design, all operations between, and including product shipment and support. Automated Storage and Retrieval Systems (often referred

32、to as ASRS or AS/RS) refers to a variety of computer-controlled methods for automatically depositing and retrieving loads from defined storage locations. The Automated Guided Vehicle or Automatic Guided Vehicle(AGV) is a mobile robot used in industrial applications to move materials around a manufac

33、turing facility or a warehouse.The factory of the future is built on the concept of an integrated control system (ICS), a new thrust in manufacturing is beginning to mean a significant change in the every concepts of control.A control system is a device or set of devices to manage, command, direct o

34、r regulate the behavior of other devices or systems.Simulators to predict upsets and bottlenecks or to aid engineers in improving operations begin to appear. Usually, Level 2 controls take longer to respond to an action than at Level 3. In some cases, the control action is human-oriented.Distributed

35、 Control The primary requirement of distributed control is the transfer of information from one station level controller to another or from one computer to another on the same level. Thus, interlocked information is passed among peer computers or controllers to coordinate machinery and process funct

36、ions as the product moves from one step of the production process to the next.教 學 后 記 周 次第 6周授課時間章 節(jié)名 稱第二章AUTOMATED MANUFACTURING2.1 CAD/CAM2.2 Numerical Control授 課方 式理論課（ ）、實 驗 課（ ）上 機（ ）、其他方式（ ）教學時數(shù)4教學目的和要求介紹網(wǎng)絡在制造中的應用，掌握文章中本專業(yè)常用詞匯和專業(yè)術語，正確理解課文內(nèi)容；能抓住要點,在讀懂段落大意的基礎上,了解有關細節(jié)，并能對文章內(nèi)容進行分析判斷和綜合概括等。教 學重 點難

37、點相關的常用詞匯、專業(yè)術語，長難句、特殊句式的分析理解。教 學方 法選擇以下方面：教師講授（ ），課堂討論（），多媒體教學（ ），當堂測驗（ ），提問式教學（ ），啟發(fā)式教學（ ）。討 論練 習作 業(yè)教研室主任審批意見教學內(nèi)容要點(可附另頁)2.1 CAD/CAMCAD: The use of computer systems to assist in the creation, modification, analysis, or optimization of a design.CAM: The use of computer systems to plan, manage, and co

38、ntrol the operations of a manufacturing plant.CAD/CAM means using computers in the design and manufacturing processes. Since the advent of CAD/CAM, other terms have developed.A key goal of CAD/CAM is to produce data that can be used in manufacturing a product while developing the database for the de

39、sign of that product. When successfully implemented, CAD/CAM involves the sharing of a common database between the design and manufacturing components of a company.2.2 Numerical Control One of the most fundamental concepts in the area of advanced manufacturing technologies is numerical control (NC).

40、 The variety demanded in view of the varying tastes of the consumer calls for very small batch sizes. Small batch sizes are not able to take advantage of mass production techniques such as special purpose machines or transfer lines.NC has been defined by the Electronic Industries Association (EIA) a

41、s a system in which actions are controlled by the direct insertion of numerical data at some point. The system must automatically interpret at least some portion of this data. ” The numerical data required to produce a part is known as a part program.Numerical control machines are more accurate than

42、 manually operated machines, they can produce parts more uniformly, they are faster, and the long-run tooling costs are lower. The development of NC led to the development of several other innovations in manufacturing technology: Numerical control or control by numbers, is a concept which has revolu

43、tionized the manufacturing scene. This is partially due to the rapid advancement in microelectronics that has taken place since late 1960s. The key factor responsible for the popularity of Numerical Control is the flexibility it offers in manufacturing. Basically a NC machine runs on a program fed t

44、o it. The program consists of precise instructions about the manufacturing methodology as well as the movements. Since the program is the controlling point for product manufacture, the machine becomes versatile and can be used for any part. All the functions of an NC machine tool are therefore contr

45、olled electronically, hydraulically or pneumatically.Machining center have been defined as multifunction CNC machines with automatic tool-changing capabilities and rotating cutting tools. At present, the CNC machining centre appears to be the most capable and versatile automatic machine tool that ca

46、n perform drilling, milling, boring, reaming and tapping operations. The general objective behind the development of NC machine tools continues to remain the reduction of cost of production by reducing the production time. This in turn is directed towards the avoidance of non-productive time which i

47、s mainly due to the number of setups, setup time, workpiece handling time, tool change time and lead time. By todays definition, a machining center must include an automatic tool changer. Tool-storage and tool-change mechanisms vary among the diversified machine tool suppliers, as some are front, si

48、de, or top mounted. The advantages of having tools stored away from the working spindle include less contamination from flying chips and better protection for an operator changing tools during machining. 教 學 后 記 周 次第7 周授課時間 章 節(jié)名 稱2.3 Flexible Manufacturing授 課方 式理論課（ ）、實 驗 課（ ）上 機（ ）、其他方式（ ）教學時數(shù)4教學目的

49、和要求介紹計算機在制造中的應用，包括計算機輔助生產(chǎn)和控制、計算機處理的控制以及管理信息系統(tǒng)。掌握文章中本專業(yè)常用詞匯和專業(yè)術語，正確理解課文內(nèi)容；能抓住要點,在讀懂段落大意的基礎上,了解有關細節(jié)，并能對文章內(nèi)容進行分析判斷和綜合概括等。教 學重 點難 點相關的常用詞匯、專業(yè)術語，長難句、特殊句式的分析理解。教 學方 法選擇以下方面：教師講授（ ），課堂討論（ ），多媒體教學（），當堂測驗（ ），提問式教學（ ），啟發(fā)式教學（ ）。討 論練 習作 業(yè)教研室主任審批意見 教學內(nèi)容要點(可附另頁)2.3 Flexible ManufacturingA manufacturing system can

50、 be defined as a series of value-adding manufacturing processes converting the raw materials into more useful forms and eventually finished products.A flexible manufacturing system is versatile in that it can produce a variety of parts. It is adaptable because it can be quickly modified to produce a

51、 completely different line of parts. On-line real time controlled flexible manufacturing systems take the CNC machining centre concept one stage further towards the development of a completely automated factory. A number of conventional Computer Numerical Control systems are linked by an automated m

52、aterials handling system, all of which operate under the control of a supervisory computer. It is possible to produce a wide range of components with different shapes by using such a flexible manufacturing system. Humans and computers play major roles in an FMS. The amount of human labor is much les

53、s than with a manually operated manufacturing system, of course. Flexible manufacturing was born in the mid-1960s when the British firm Molins, Ltd. developed its System 24. Flexible manufacturing remained an academic concept through the remainder of the 1960s and 1970s. However, with the emergence

54、of sophisticated computer control technology in the late 1970s and early 1980s, flexible manufacturing became a viable concept. The first major users of flexible manufacturing in the United States were manufacturers of automobiles, trucks, and tractors教 學 后 記周 次第8周授課時間章 節(jié)名 稱2.4 Computer Integrated M

55、anufacturing (CIM)授 課方 式理論課（ ）、實 驗 課（ ）上 機（ ）、其他方式（ ）教學時數(shù)4教學目的和要求介紹計算機在制造中的應用，掌握文章中本專業(yè)常用詞匯和專業(yè)術語，正確理解課文內(nèi)容；能抓住要點,在讀懂段落大意的基礎上,了解有關細節(jié)，并能對文章內(nèi)容進行分析判斷和綜合概括等。教 學重 點難 點相關的常用詞匯、專業(yè)術語，長難句、特殊句式的分析理解。 教 學方 法選擇以下方面：教師講授（ ），課堂討論（），多媒體教學（），當堂測驗（ ），提問式教學（ ），啟發(fā)式教學（ ）。討 論練 習作 業(yè)教研室主任審批意見教學內(nèi)容要點(可附另頁)2.4 Computer Integrated Manufacturing (CIM)The term computer int