全優(yōu)潤(rùn)滑管理

1、潤(rùn)滑管理的基本內(nèi)容潤(rùn)滑管理的基本內(nèi)容 潤(rùn)滑管理的發(fā)展歷程潤(rùn)滑管理的發(fā)展歷程 潤(rùn)滑管理的發(fā)展歷程潤(rùn)滑管理的發(fā)展歷程 合理潤(rùn)滑技術(shù)通則合理潤(rùn)滑技術(shù)通則 五定三過濾五定三過濾 五定三過濾五定三過濾 全優(yōu)潤(rùn)滑管理全優(yōu)潤(rùn)滑管理 。 全優(yōu)潤(rùn)滑管理的核心內(nèi)容全優(yōu)潤(rùn)滑管理的核心內(nèi)容 正確選油油品檢測(cè) 油品凈化油品回收污染控制 全優(yōu)潤(rùn)滑管理全優(yōu)潤(rùn)滑管理 全優(yōu)潤(rùn)滑管理全優(yōu)潤(rùn)滑管理 全優(yōu)潤(rùn)滑管理全優(yōu)潤(rùn)滑管理 間隙間隙 always Water can enter the oil via the compressor cylinders; always check that inter-cooler drains a

2、re operated effectively. check that inter-cooler drains are operated effectively. Refrigeration oils cannot tolerate water at all.Refrigeration oils cannot tolerate water at all. Exceeds limitExceeds limit 0.10% 0.10% Insolubles Insolubles (%)(%) Exceeds limitExceeds limit 0.10% 0.10% Formed by carb

3、on from oxidised oil, high insolubles will Formed by carbon from oxidised oil, high insolubles will rapidly foul air delivery valves and particles contaminants & rapidly foul air delivery valves and particles contaminants & wear metals.wear metals. TAN (mg.KOH)TAN (mg.KOH)Exceeds limitExceeds limit+

4、/- 1.0 +/- 1.0 TAN should always be monitored by trend as the TAN of some TAN should always be monitored by trend as the TAN of some oils can fall from new then rise again as the oil ages.oils can fall from new then rise again as the oil ages. Abrasive wear due to insolubles 檢測(cè)數(shù)據(jù)分析檢測(cè)數(shù)據(jù)分析 Viscosity V

5、iscosity (cSt at (cSt at 4040C)C) OKOK +/- 15% +/-20% +/-20% Water (%)Water (%)OKOK 0.05% - 0.05% - 0.15%0.15% Upper limit should be checked against Upper limit should be checked against manufacturersmanufacturers data. Some oils data. Some oils cannot tolerate water - BEWARE. Steam cannot tolerate

6、water - BEWARE. Steam turbine gearbox oils are often more turbine gearbox oils are often more tolerant of water than most. tolerant of water than most. Synthetic oils can be less tolerant Synthetic oils can be less tolerant than most.than most. ExceedExceed 0.20% 0.20% TANTANOKOK Refer to Refer to m

7、anufacturermanufacturer s limits. s limits. TAN should always be monitored by TAN should always be monitored by trend as the TAN of some oils can trend as the TAN of some oils can fall from new then rise again as the fall from new then rise again as the oil ages.oil ages. FerrousFerrousOKOK Refer to

8、 Refer to manufacturermanufacturer s limits. s limits. Iron (ppm) should always be monitored Iron (ppm) should always be monitored by trend as compared to normal, as by trend as compared to normal, as wearing rate is dependent on wearing rate is dependent on operational conditions.operational condit

9、ions. 在線監(jiān)測(cè)的內(nèi)容在線監(jiān)測(cè)的內(nèi)容 在線監(jiān)測(cè)的優(yōu)點(diǎn)在線監(jiān)測(cè)的優(yōu)點(diǎn) 在線監(jiān)測(cè)在線監(jiān)測(cè) 在線監(jiān)測(cè)在線監(jiān)測(cè) 實(shí)驗(yàn)室檢測(cè)實(shí)驗(yàn)室檢測(cè) 小型油品檢測(cè)實(shí)驗(yàn)室小型油品檢測(cè)實(shí)驗(yàn)室中型油品檢測(cè)實(shí)驗(yàn)室中型油品檢測(cè)實(shí)驗(yàn)室大型油品檢測(cè)實(shí)驗(yàn)室大型油品檢測(cè)實(shí)驗(yàn)室 檢檢 測(cè)測(cè) 項(xiàng)項(xiàng) 目目 水分水分水分水分水分水分 粘度粘度粘度粘度粘度粘度 總酸值總酸值總酸值總酸值總酸值總酸值 總堿值總堿值總堿值總堿值總堿值總堿值 不溶物不溶物不溶物不溶物不溶物不溶物 滴點(diǎn)滴點(diǎn)滴點(diǎn)滴點(diǎn)滴點(diǎn)滴點(diǎn) 錐入度錐入度錐入度錐入度錐入度錐入度 抗乳化性抗乳化性抗乳化性抗乳化性 抗泡特性抗泡特性抗泡特性抗泡特性 抗磨性能抗磨性能抗磨性能抗磨性能 防腐

10、性能防腐性能防腐性能防腐性能 抗氧化性抗氧化性抗氧化性抗氧化性 傾點(diǎn)傾點(diǎn)傾點(diǎn)傾點(diǎn) 閃點(diǎn)閃點(diǎn)閃點(diǎn)閃點(diǎn) 污染度污染度污染度污染度 光譜元素分析光譜元素分析 鐵譜磨損分析鐵譜磨損分析 紅外光譜分析紅外光譜分析 實(shí)驗(yàn)室檢測(cè)實(shí)驗(yàn)室檢測(cè) 小型油品檢測(cè)實(shí)驗(yàn)室小型油品檢測(cè)實(shí)驗(yàn)室中型油品檢測(cè)實(shí)驗(yàn)室中型油品檢測(cè)實(shí)驗(yàn)室大型油品檢測(cè)實(shí)驗(yàn)室大型油品檢測(cè)實(shí)驗(yàn)室 檢測(cè)精度檢測(cè)精度中等中等優(yōu)良優(yōu)良精確精確 儀器要求儀器要求便攜、快捷便攜、快捷實(shí)驗(yàn)室級(jí)實(shí)驗(yàn)室級(jí)專業(yè)級(jí)專業(yè)級(jí) 場(chǎng)地要求場(chǎng)地要求無特殊要求無特殊要求一般一般專業(yè)實(shí)驗(yàn)室級(jí)別專業(yè)實(shí)驗(yàn)室級(jí)別 人員要求人員要求無需培訓(xùn)無需培訓(xùn)需經(jīng)過一定的培訓(xùn)需經(jīng)過一定的培訓(xùn)需經(jīng)過專業(yè)培訓(xùn)需經(jīng)

11、過專業(yè)培訓(xùn) 監(jiān)測(cè)目的監(jiān)測(cè)目的油品性能監(jiān)測(cè)油品性能監(jiān)測(cè)油品性能及污染監(jiān)測(cè)油品性能及污染監(jiān)測(cè)油品性能、污染及設(shè)備磨損監(jiān)油品性能、污染及設(shè)備磨損監(jiān) 應(yīng)用推薦應(yīng)用推薦小型車間的關(guān)鍵設(shè)備的監(jiān)測(cè)小型車間的關(guān)鍵設(shè)備的監(jiān)測(cè)大型車間或二級(jí)廠的主要設(shè)備的監(jiān)測(cè)大型車間或二級(jí)廠的主要設(shè)備的監(jiān)測(cè) 大型企業(yè)的大多數(shù)設(shè)備的監(jiān)測(cè)大型企業(yè)的大多數(shù)設(shè)備的監(jiān)測(cè) 實(shí)驗(yàn)室檢測(cè)與現(xiàn)場(chǎng)監(jiān)測(cè)實(shí)驗(yàn)室檢測(cè)與現(xiàn)場(chǎng)監(jiān)測(cè)某礦山某礦山 檢測(cè)儀器名稱檢測(cè)儀器名稱檢測(cè)項(xiàng)目檢測(cè)項(xiàng)目執(zhí)行標(biāo)準(zhǔn)執(zhí)行標(biāo)準(zhǔn) 中中 心心 實(shí)實(shí) 驗(yàn)驗(yàn) 室室 油料光譜分析儀油料光譜分析儀光譜元素分析光譜元素分析ASTM D6595ASTM D6595 分析式鐵譜儀分析式鐵譜儀磨損分析磨損分

12、析 油品污染度檢測(cè)系統(tǒng)油品污染度檢測(cè)系統(tǒng)污染度污染度ISO11171ISO11171 油中水分檢測(cè)儀油中水分檢測(cè)儀水分水分ASTM D1533ASTM D1533 運(yùn)動(dòng)粘度測(cè)定儀（運(yùn)動(dòng)粘度測(cè)定儀（4040）4040運(yùn)動(dòng)粘度運(yùn)動(dòng)粘度GB/T265GB/T265 運(yùn)動(dòng)粘度測(cè)定儀（運(yùn)動(dòng)粘度測(cè)定儀（100100）100100運(yùn)動(dòng)粘度運(yùn)動(dòng)粘度GB/T265GB/T265 自動(dòng)電位滴定儀自動(dòng)電位滴定儀總堿值、總酸值總堿值、總酸值A(chǔ)STM D664ASTM D664、ASTM D2896ASTM D2896 自動(dòng)閃點(diǎn)測(cè)試儀自動(dòng)閃點(diǎn)測(cè)試儀閉口閃點(diǎn)閉口閃點(diǎn)ASTM D1655ASTM D1655 開口閃點(diǎn)測(cè)試儀

13、開口閃點(diǎn)測(cè)試儀開口閃點(diǎn)開口閃點(diǎn)GB/T 3536-2008GB/T 3536-2008 凝點(diǎn)傾點(diǎn)測(cè)定儀凝點(diǎn)傾點(diǎn)測(cè)定儀凝點(diǎn)凝點(diǎn)GB/T510-83GB/T510-83 潤(rùn)滑油抗乳化性能測(cè)定儀潤(rùn)滑油抗乳化性能測(cè)定儀抗乳化性抗乳化性SH/T0191-92SH/T0191-92 潤(rùn)滑油泡沫特性測(cè)定儀潤(rùn)滑油泡沫特性測(cè)定儀抗泡特性抗泡特性GB/T12579-2002GB/T12579-2002 現(xiàn)現(xiàn) 場(chǎng)場(chǎng) 檢檢 測(cè)測(cè) 分分 中中 心心 油品現(xiàn)場(chǎng)檢測(cè)系統(tǒng)油品現(xiàn)場(chǎng)檢測(cè)系統(tǒng) 水分水分IP386/ASTM D4928IP386/ASTM D4928 4040、100100運(yùn)動(dòng)粘度運(yùn)動(dòng)粘度IP71/ASTM D44

14、5IP71/ASTM D445 總酸值（總酸值（TANTAN）IP177/ASTM D664IP177/ASTM D664 總堿值（總堿值（TBNTBN）IP400IP400 不溶物不溶物IP316IP316 全優(yōu)潤(rùn)滑管理實(shí)施流程全優(yōu)潤(rùn)滑管理實(shí)施流程 全優(yōu)潤(rùn)滑管理實(shí)施流程全優(yōu)潤(rùn)滑管理實(shí)施流程 全優(yōu)潤(rùn)滑管理實(shí)施流程全優(yōu)潤(rùn)滑管理實(shí)施流程 全優(yōu)潤(rùn)滑管理實(shí)施流程全優(yōu)潤(rùn)滑管理實(shí)施流程 潤(rùn)滑管理的發(fā)展歷程潤(rùn)滑管理的發(fā)展歷程 全優(yōu)潤(rùn)滑管理全優(yōu)潤(rùn)滑管理 油品凈化油品凈化 油品凈化油品凈化 EgradERF 12 12 1 3 2 4 RF6 EgradE R 12 12 1 2 23 2 顆粒物在電場(chǎng)中的受力

15、顆粒物在電場(chǎng)中的受力 顆粒物在運(yùn)動(dòng)時(shí)受的阻力顆粒物在運(yùn)動(dòng)時(shí)受的阻力 顆粒物的運(yùn)行速度顆粒物的運(yùn)行速度 R R：顆粒直徑：顆粒直徑 1 1：油液介電常數(shù)：油液介電常數(shù) 22： 顆粒介電常數(shù)顆粒介電常數(shù) ：油液粘度：油液粘度 E E： 電場(chǎng)強(qiáng)度電場(chǎng)強(qiáng)度 grad E: grad E: 電場(chǎng)梯度電場(chǎng)梯度 油品凈化油品凈化 粘度粘度 檢測(cè)數(shù)據(jù)分析檢測(cè)數(shù)據(jù)分析 Viscosity Viscosity (cSt at (cSt at 4040C)C) Exceeds Exceeds limitlimit +/- 10% nom +/- 10% nom Viscosity increase is more

16、common than decrease. It should be Viscosity increase is more common than decrease. It should be noted and checked at more frequent intervals. Check that the noted and checked at more frequent intervals. Check that the correct grade of oil is used for top-up. correct grade of oil is used for top-up.

17、 Water (%)Water (%) SatisfactorSatisfactor y y 0.05% - 0.15%0.05% - 0.15% Upper limit should be checked against manufacturersUpper limit should be checked against manufacturers data. data. Some oils, especially synthetic oils, cannot tolerate water - Some oils, especially synthetic oils, cannot tolerate water - BEWARE. Water contamination may lead to hydrolysis of synthetic BEWARE. Water contamination may lead to hydrolysis of synthetic oils and rapid TAN increase.oils and rapid TAN increase. ExceedExceed0.20%0.20% TANTANExceedExceed Change +/- Change +/- 0.4 from 0.4 from no