instruction-pg-system-sppc-release--02-08-zjf資料講解.doc

1、PG System Instruction 001系統(tǒng)產(chǎn)品類規(guī)范001Management of SPPCSPPC 管理MODIFICATIONS 變更記錄IndexDateDesignation102/2011release23FOR DISTRIBUTIONPG System R&D NetworkPG System SQAPG System QualityPG R&D networkPG Purchasing project networkPG Project DirectorFOR APPROVALWritten byVerified byApproved byNAMEO RoyP C

2、outeretA MigneFUNCTIONRaise ManagerPG System QualityPG System R&D directorDirectorSIGNATUREComputerizedComputerizedComputerizedSUMMARY1-PURPOSE OF THE PROCEDURE3程序目的2-APPLICABILITY3應(yīng)用范圍3-REFERENCE DOCUMENTS3參考文件4-DEFINITIONS3定義5-SPPC IDENTIFICATION & FMEA MANAGEMENT特殊特性標(biāo)識(shí)和 FMEA 管理36-SEVERITY RANKING

3、 GRID5嚴(yán)重度等級(jí)7-Mandatory GENERIC SPPC LISTS PER PRODUCT FAMILY產(chǎn)品系列通用的 SPPC 強(qiáng)制項(xiàng)清單68-RECORDING FILING / DESTRUCTION記錄 /保存期68-APPENDICES6附錄9-1 FB1 generic SPPC list (under building)一代平刮片通用的SPPC 清單9-2 FB2 generic SPPC list (under building)二代平刮片通用的SPPC 清單9-3 Pin Blade generic SPPC list (under building)銷釘式刮

4、片通用特殊特性清單9-4 arm generic SPPC list (under building)刮桿類通用特殊特性清單9-5 Linkage generic SPPC list (under building)傳動(dòng)桿類通用特殊特性清單1-PURPOSE OF THE INSTRUCTION程序目的 :Main objectives of the instruction is to define rules specific to Visibility PG system that are in addition to the Group SPPC procedure GSI-RD-H01

5、-035-A09作為集團(tuán)公司SPPC 程序（GSI-RD-H01-035-A09）附加部分定義的補(bǔ)充(VS 的特殊特性規(guī)則)。- Severity ranking grid per product family- 系列零件的嚴(yán)重度等級(jí)。- Functional characteristics identification (white diamond)- 功能特性標(biāo)識(shí)（白色 菱形）Nota this instruction cancel and replace VWS BP121 and BP123 注：本規(guī)范取代 VWS BP121 和 BP123 。2-APPLICABILITY應(yīng)用范圍

6、:This procedure applies to the complete Visibility PG system organization 本程序適用于可視系統(tǒng)產(chǎn)品- P2, P1, P0 項(xiàng)目- PG, sites 產(chǎn)品類，工廠All projects under development (phase 0, 1, 2) at Instruction release date must apply this PG instruction Retroactive application to be decided case per case by the manufacturing /

7、development sites自本程序發(fā)布日，工廠和開發(fā)組織在所有項(xiàng)目開發(fā)(階段 0, 1, 2) 中必須按本程序執(zhí)行。生產(chǎn)和開發(fā)工廠可以決定追溯性的應(yīng)用3-REFERENCE DOCUMENTS參考文件 :This Document takes into account the following requirements (including but not limited to):本程序參照了下面文件的要求（要求但不限于）：International specifications國(guó)際標(biāo)準(zhǔn) :CIP不斷技術(shù)革新手冊(cè)PM Handbook項(xiàng)目管理手冊(cè)V5000 CIV5000 技術(shù)革新V

8、aleo Group instruction法雷奧集團(tuán)程序Valeo SPPC tracking sheet法雷奧 SPPC跟蹤表ISO TS 16 949Current Edition當(dāng)前版本Current Edition當(dāng)前版本FMEA mandatory itemFMEA 強(qiáng)制項(xiàng)GSI-RD-H01-035-A09GST-RD-H01-0000-151-A034-DEFINITIONS:see Valeo Group instruction見法雷奧集團(tuán)程序GSI-RD-H01-035-A095-SPPC identification and FMEA management特殊特性標(biāo)識(shí)和

9、FMEA 管理SPPC for severity 10 to 8 are identified and managed according to Group procedure GSI-RD-H01-035-A09特殊特性嚴(yán)重度為10-8 的標(biāo)識(shí)和管理參見集團(tuán)程序GSI-RD-H01-035-A09。nota : So far, System PG is only concerned by Regulation SPPC (no safety regulation)注：目前為止，系統(tǒng)產(chǎn)品類只關(guān)注法規(guī)特殊特性（無安全法規(guī)特性）In addition some functional charact

10、eristics can be identified / managed specifically for System PG Visibility according to rules below另外，系統(tǒng)產(chǎn)品類一些功能特性的標(biāo)識(shí)和管理按下面原則：SSPPC symbol符號(hào)7 Functional characteristic功能特性FComments on SPPCsymbol備注Specific to VisibilityPG system 系統(tǒng)產(chǎn)品類專用Nota :Rare SPPCs tracked by Valeo Group regarding deployment,Fwher

11、easdeployment is managed by System PG注：按集團(tuán)要求跟蹤，F(xiàn)產(chǎn)品集團(tuán)系統(tǒng)負(fù)責(zé)開展。R6- Severity Ranking Grid嚴(yán)重度等級(jí):System PGGroup procedureRANK 系統(tǒng)集團(tuán)程序產(chǎn)品類等級(jí)10 very high severity ranking when a potential failure mode affect safe vehicle operation and /or involves non compliance with government regulationwithout explicit warni

12、ng潛在失效模式影響了汽車的安全運(yùn)行，或者包含不符合政府法規(guī)的情形，失效發(fā)生時(shí)無預(yù)警。Severity forSeverity forDFMEA 嚴(yán)重度PFMEA 嚴(yán)重度None compliancyNoneto regulationcompliancy to不符合法規(guī)要求regulation不符合法規(guī)要求Arm & Blade & Linkage Front application rules 刮桿、刮片、傳動(dòng)桿總成前窗應(yīng)用原則* None respect of wiped areas不符合刮刷區(qū)域要求。* Cutting angles* None respect of BRS list不符

13、合 BRS 清單。* non respect of speed separationArm & Blade & Linkage Rear application rules 刮桿、刮片、傳動(dòng)桿總成后窗應(yīng)用原則* Cutting angles* None respect of BRS list不符合 BRS 清單。9-8Very high severity ranking when aRecall riskRecall risk* Blade loss* Blade loss對(duì)用戶、操作工有輕微影響。Warranty issue or customer return 三包問題或客戶退貨poten

14、tial failure mode affects safe vehicle operation and/or involves non compliance with government regulation with explicit warning (explicit warning means that such warning mechanism is specifically designed into product). Able to stop the vehicle without accidents 潛在失效模式影響了汽車的安全運(yùn)行，或者包含不符合政府法規(guī)的情形，失效發(fā)生

15、時(shí)警有（預(yù)警是指產(chǎn)品設(shè)計(jì)了報(bào)警機(jī)構(gòu)）。能停止車輛不發(fā)生事故。Vehicle/item inoperable (loss ofprimary function during operation)車輛無法運(yùn)行，基本功能喪失Reduced level of performance or loss of primary function without affecting safe operation of the vehicle. Exists 功能下降或基本功能喪失，但不影響車輛安全運(yùn)行。召回風(fēng)險(xiǎn) 召回風(fēng)險(xiǎn)刮片脫落刮片脫落* linkage pop off* Arm & blade breakag

16、e傳動(dòng)桿脫落刮桿 & 刮片破裂* Arm loss* Arm loss刮桿脫落刮桿脫落* Arm & blade breakage刮桿 &刮片破裂7 Vehicle/item operable but at reduced level of performance.Degradation of the performances resulting in the interruption of the function.車輛可以運(yùn)行，但功能下降或功能中斷。A product may have to be sorted and aportion (less than 100%) scrapped,

17、 orvehicle/item repaired in repairdepartment with a repair time betweena half-hour and an hour.產(chǎn)品挑選和部分報(bào)廢，或半小時(shí)至1 小時(shí)返修。Warranty issue or customer return or high level of scrap三包問題或客戶退貨或大批量報(bào)廢* none compliant wiping* none compliant wipingquality (none wiped areas,quality (none wipedsteaks, rubber shrink

18、age )areas, steaks, rubber不符合刮凈度要求（漏刮，shrinkage ) )不符合刮凈度要求水線，膠條收縮* noise (reversal &刮，水線，膠條收縮 )transient)* noise (reversal &嗓音（&異翻響）轉(zhuǎn)transient)* chattering嗓音（&異翻響）轉(zhuǎn)異響* vehicle assy impossible* interference with vehicle(blade connector, )(A Pillar, )不能安裝到車輛上與車輛有干涉* vehicle assy impossible(blade conn

19、ector, armfixation onto shaft, bracketassy onto vehicle body )不能安裝到車輛上5Vehicle/item operable, butPartial lost ofComfort/Convenience item(s) operablefunction with lowat a reduced level of performance.disturbance of end車輛可以運(yùn)行，但舒適、便捷功能下user降。部分功能喪失，輕微影響用戶。3Fit & Finish/Squeak & Rattle itemMinordoes not

20、 conform (appearance ordissatisfaction ofaudible noise).end user / carmanufacturerDefect noticed by many customers (about 50%).有外觀，可聽噪音，汽車操作項(xiàng)目上的問題，并被許多顧客(50%) 察覺到。Minor degradation of the performancesresulting in an occasional nuisance.輕微功能下降，1No discernible effect.No disturbance of沒有可識(shí)別的影響。end user

21、對(duì)用戶無影響。Process flow disturbance 影響流程Minor processflowdisturbance 對(duì)流程有輕微影響。No processflowdisturbance對(duì)流程無影響。* Bad wiping quality after* Bad wiping quality aftertime (rubber wear)time (rubber wear)使用后刮凈度差使用后刮凈度差* abnormal free play* abnormal free play工作不正常工作不正常* Difficult Blade change* Difficult Blade

22、change刮片更換困難刮片更換困難7 MANDATORY GENERIC SPPC LISTS PER PRODUCT FAMILY產(chǎn)品系列強(qiáng)制特殊特性清單The generic SPPC lists (Done by R&D) are available in Annex and are mandatory for P1 and P0. They can be enrich based on P1/P0 project analysis with above rules or depending of Customer request系列零件特殊特性清單（ R&D 制定）見附件， P1 和 P0 項(xiàng)目必須強(qiáng)制采用，該清單將會(huì)根據(jù) P1/P0 項(xiàng)目按以上原則分析的結(jié)果和客戶要求進(jìn)行完善。Respect of Generic SPPC list is checked during Design Reviews 設(shè)計(jì)評(píng)審時(shí)檢查 SPPC 清單的遵照情況。Regulati