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1、1 / 45金工加工工時(shí)定額第一章工時(shí)定額計(jì)算.41.1目的:.41.2范圍:.41.3名詞解釋:.41.3.1標(biāo)準(zhǔn)工時(shí): .41.4標(biāo)準(zhǔn)工時(shí)定額: .41.4.1準(zhǔn)備工時(shí)(R): . 41.4.1單件工時(shí)(V). 49.3鈑金鉗工.49.3.1銼削工時(shí) .49.3.1.1銼削直線毛刺工時(shí) .42.1.2銼削曲線毛刺工時(shí) .52.1.3銼削倒圓、倒角工時(shí) .52.2焊接后銼平磨平焊疤、整形時(shí)間定額 .52.2.1準(zhǔn)備結(jié)束工時(shí)20min/批。.52.2.2鋼板銼平焊疤、整形時(shí)間定額 .52.2.3焊后打磨時(shí)間定額 .62.3整形.72.3.1準(zhǔn)備結(jié)束工時(shí) 15min/批。.72.3.2彎邊后手工

2、整形時(shí)間定額 .72.3.3角鋼校直時(shí)間定額 .92.3.4扁鋼手工校直時(shí)間定額 .102.3.5鋼板手工敲乎時(shí)間定額 .112.3.6手工敲圓角時(shí)間定額 .122.4戈懺.132.4.1準(zhǔn)備結(jié)束工時(shí)定額 . 132.4.2戈U基礎(chǔ)線.132.4.3劃成型槽線 .132.4.4劃圓平面等分孔位線 .132.4.5劃鍵槽方孔線 .142.4.6劃邊框四周等分孔位線 .142.4.7劃等距槽孔位線 . 152.4.8劃毛坯零件線 .152.5板料手工彎形.162.5.1準(zhǔn)備結(jié)束工時(shí) 20min/批.162.5.2彎形工時(shí)定額 .162.6鉆孔、锪孔.172.6.1鉆孔、锪孔準(zhǔn)備結(jié)束工時(shí)定額 .17

3、2.6.2鉆孔、锪孔工時(shí)定額 .172.7攻螺紋.172.7.1準(zhǔn)備結(jié)束工時(shí) 15min/批。.172 / 452.7.2攻螺紋工時(shí)定額 .172.8鉸孔.182.8.1準(zhǔn)備結(jié)束工時(shí) 15min/批。.18282鉸孔工時(shí)定額 .182.9鋼板點(diǎn)焊、種焊 .182.9.1準(zhǔn)備結(jié)束工時(shí)20min/批。.182.9.2點(diǎn)焊、種焊時(shí)間定額 .192.10鉚接.212.10.1準(zhǔn)備結(jié)束工時(shí) 20min/批。 .212.10.2鉚接時(shí)間定額.212.11裝配 .242.11.1緊固件安裝時(shí)間定額 .342.11.2螺釘穿套墊圈、焊片時(shí)間定額 .432.11.3沾膠、粘接時(shí)間定額 .442.12手工開缺 .

4、242.13 壓鉚.24第三章 剪板落料 .243.1剪板機(jī).243.1.1準(zhǔn)備結(jié)束工時(shí) 15min/批。.243.1.2剪板機(jī)落料時(shí)間定額 .25第四章數(shù)沖、沖 .254.1數(shù)沖.254.1.1準(zhǔn)備結(jié)束工時(shí) 23min/批. 254.1.2數(shù)沖時(shí)間定額 .254.2 沖 .264.2.1準(zhǔn)備結(jié)束工時(shí) .264.2.2沖時(shí)間定額 .26第五章切割、下料 .265.1切割、下料 .265.1.1準(zhǔn)備結(jié)束工時(shí) 10min/批.265.1.2切割、下料時(shí)間定額 .26第六章數(shù)彎 .276.1數(shù)彎.276.1.1準(zhǔn)備結(jié)束工時(shí) .276.1.2數(shù)彎時(shí)間定額 .27第七章車.2& -7.1車.287.1.

5、1車床裝卸工件時(shí)間定額 .287.1.2車床時(shí)間定額 .28第八章銃.2& -8.1銃.288.1.1銃床裝卸工件時(shí)間定額。 .288.1.2銃時(shí)間定額 .293 / 45第九章刨 .29 -9.1刨.299.1.1刨床裝卸工件時(shí)間定額 .299.1.2刨床時(shí)間定額 . 29第十章磨 .30 -10.1磨 .3010.1.1磨床裝卸工件時(shí)間定額 .3010.1.2磨床時(shí)間定額 .30第一章線切割 .3011.1線切割 .3011.1.1線切割時(shí)間定額.30第十二章焊接 .3112.1手工電弧焊 .3112.1.1準(zhǔn)備結(jié)束工時(shí) .3112.1.2手工電弧焊時(shí)間定額.3112.2氬弧焊 .3112

6、.2.1準(zhǔn)備結(jié)束工時(shí) .3112.2.2氬弧焊時(shí)間定額.3212.3二氧化碳?xì)怏w保護(hù)焊 .3212.3.1準(zhǔn)備結(jié)束工時(shí) .3212.3.2二氧化碳?xì)怏w保護(hù)焊時(shí)間定額 .3212.4 氣焊.3212.4.1準(zhǔn)備結(jié)束工時(shí) .3212.4.2氣焊時(shí)間定額.334 / 45鈑金加工工時(shí)定額第一章工時(shí)定額計(jì)算1.1目的:為了有效的規(guī)劃和改善制造系統(tǒng),提高生產(chǎn)效率,降低生產(chǎn)成本。1.2范圍:本標(biāo)準(zhǔn)適用于本公司生產(chǎn)單位。1.3名詞解釋:1.3.1標(biāo)準(zhǔn)工時(shí):指在正常條件下,一位受過訓(xùn)練的熟練工作者,以規(guī)定的作業(yè)方法和工具,完成一定的 質(zhì)和量的工作所需的時(shí)間。標(biāo)準(zhǔn)工時(shí)(T)=準(zhǔn)備工時(shí)(R)+單件工時(shí)(V) X批

7、量(N)1.4標(biāo)準(zhǔn)工時(shí)定額:1.4.1準(zhǔn)備工時(shí)(R):指作業(yè)員熟悉圖紙、開機(jī)、換程式、換刀模具、備料、首檢、移料等時(shí)間的總和。1.4.1單件工時(shí)(V)單件工時(shí)(V): 一位熟練工作者以規(guī)定的作業(yè)方法和工具完成一件合格料品所需的時(shí)間.單件工時(shí)(V)=上下料時(shí)間(Ts ) +機(jī)器/人加工效率(Vr) X(1+寬放率(Aw) +輔助時(shí) 間(F)9.3鈑金鉗工9.3.1鋰削工時(shí)9.3.1.1鋰削直線毛刺工時(shí)鋼、鑄鋼鑄鐵、有色金屬長度mm工時(shí)min/件技術(shù)等級100.060.04200.120.08300.190.13400.260.18500.330.23600.390.28700.460.32345

8、 / 45800.530.376 / 45900.600.421000.670.472.1.2鋰削曲線毛刺工時(shí)鋼、鑄鋼鑄鐵、有色金屬長度mm工時(shí)min/件技術(shù)等級100.130.09200.260.18300.390.27400.520.36500.650.45600.780.55700.910.64801.040.73901.170.821001.310.92342.1.3鋰削倒圓、倒角工時(shí)鋰削倒圓、倒角以 0.5min/個(gè)計(jì)算2.2焊接后鋰平磨平焊疤、整形時(shí)間定額2.2.1準(zhǔn)備結(jié)束工時(shí)20min/批。鋰焊疤。用整形模整形。堆放工件。2.2.2鋼板鋰平焊疤、整形時(shí)間定額7 / 45單位:mi

9、n/件8 / 45Lw 1000h101520253035404550B時(shí)間單位:mi n/件1003.03.54.56.08.08.510.012.015.02003.33.95.06.68.79.211.013.016.03003.74.45.67.39.510.012.014.017.04004.25.06.48.110.011.013.015.018.05004.65.67.29.011.012.014.016.019.06005.26.38.19.913.013.015.018.021.07005.87.09.111.014.014.017.019.022.08006.48.01.0

10、12.015.016.018.020.024.09007.28.912.014.016.017.020.022.025.010008.010.013.015.018.019.022.024.027.0h556065707580859095B時(shí)間單位:min/件100-2001719-300182021-40019212224-5002022242628-600222425272832-70023252728293335-8002526283031353739-9002628303133363841461000283032333538404348223焊后打磨時(shí)間定額焊后打磨時(shí)間以焊接時(shí)間的 8

11、0%計(jì)算。9 / 452.3整形231準(zhǔn)備結(jié)束工時(shí)15mi n/批。2.3.2彎邊后手工整形時(shí)間定額10 / 45L200400600S123123123h時(shí)間單位:mi n/件100.350.400.500.600.801.000.700.901.20200.450.520.640.760.961.190.881.111.43300.580.680.820.951.171.431.111.361.69400.740.881.051.191.421.711.391.672.01500.951.141.341.51.732.051.762.052.39601.221.481.711.892.11

12、2.452.212.522.83701.561.932.192.382.582.932.783.093.37802.002.502.803.003.203.503.503.804.00L80010001200S123123123h時(shí)間單位:min/件101.201.502.001.301.602.51.501.803.00201.411.732.221.541.842.721.742.053.23301.671.982.471.822.112.962.012.343.47401.972.282.752.152.423.222.332.673.73502.322.623.062.542.783.

13、502.703.044.02602.733.023.403.003.193.803.133.504.32703.223.473.783.553.664.143.633.954.65803.804.004.204.004.204.504.204.505.0011 / 45233角鋼校直時(shí)間定額單位:min/件L20040060080010001200140016001800HX H時(shí)間單位:mi n/件20 X 202.02.43.03.64.45.46.68.11025 X 252.32.83.44.25.16.37.89.51230 X 302.53.13.94.96.17.69.511.9

14、1540 X 402.83.54.35.36.68.210.112.61650 X 503.03.84.75.97.39.211.414.31860 X 603.54.35.46.88.310.212.715.720注:角鋁乘系數(shù)0.812 / 45234扁鋼手工校直時(shí)間定額單位:min/件BXS316X 4320X625拐40 X 440 X 640 X 8560X&70 X 670 X 8L時(shí)間單位:mi n/件2001.51.82.02.52.62.83.03.53.84001.72.02.22.82.93.13.33.94.26001.92.22.53.13.23.53.64.24.5

15、8002.22.52.83.43.53.84.04.75.110002.52.83.23.83.94.24.45.15.612002.83.13.54.24.44.74.95.66.114003.23.54.04.74.85.25.56.26.716003.63.94.45.25.45.76.06.87.418004.14.45.05.76.06.36.77.58.220004.65.05.66.46.67.07.48.38.922005.35.56.27.17.47.88.19.19.824006.06.57.08.08.28.69.0101213 / 45235鋼板手工敲乎時(shí)間定額L200

16、400600123123123B時(shí)間單位:mi n/件1000.50.60.70.81.21.31.21.41.62000.60.70.91.01.41.61.41.72.03000.90.81.11.21.71.91.72.12.44001.11.11.41.42.02.42.02.52.95001.21.31.81.72.42.92.53.13.66001.51.62.32.02.83.62.93.84.47001.81.92.92.43.34.33.54.65.48002.12.33.62.93.95.34.05.66.69002.22.84.63.44.66.55.06.98.1100

17、02.53.56.04.25.58.06.08.510L80010001200123123123B時(shí)間單位:min/件1001.82.02.52.22.83.23.54.04.52002.22.43.02.63.33.84.24.75.33002.62.93.53.24.04.55.05.66.24003.13.54.33.84.85.45.86.67.45003.74.35.24.75.76.46.87.88.76004.45.16.25.66.87.58.19.1107005.36.27.56.88.28.99.311128006.37.58.98.210111113149007.59.1

18、1110121314151710009.01113121415161820注:鋁板乘系數(shù) 0.8;銅板乘系數(shù)0.914 / 45236手工敲圓角時(shí)間定額準(zhǔn)終時(shí)間15min/批h203040R812158121581215L時(shí)間單位:mi n/件1000.81.01.21.11.31.41.21.41.62000.91.11.31.21.41.51.31.51.73001.01.21.41.31.51.61.41.61.84001.11.31.51.41.61.71.51.72.05001.21.41.61.51.71.81.61.92.16001.31.51.71.61.92.01.82.02

19、.27001.31.61.91.82.02.21.92.22.48001.41.72.01.92.22.32.02.32.69001.51.92.22.12.42.52.22.52.810001.62.02.32.32.52.72.42.72.9h506070S812158121581215L時(shí)間單位:min/件1001.51.61.81.61.82.01.82.02.12001.61.71.91.71.92.11.92.12.23001.71.82.11.82.12.32.12.32.44001.82.02.22.02.22.52.22.52.55001.92.12.32.12.42.62.

20、42.62.86002.12.32.52.32.52.82.62.83.07002.32.42.72.42.73.02.83.03.28002.42.62.82.62.93.23.03.23.59002.62.83.12.83.13.33.33.43.810002.83.03.33.03.33.53.53.74.1注:本表以敲一只角為單件時(shí)間,四只角則乘415 / 45圖1型槽圖2 T型槽圖3燕尾植圖4方型形槽2.4劃線241準(zhǔn)備結(jié)束工時(shí)定額類別工時(shí)min/批簡單(指加工尺寸不超過 5個(gè))15一般(指加工尺寸不超過 10個(gè))30復(fù)雜(指加工尺寸11個(gè)以上)602.4.2劃基礎(chǔ)線平面上劃孔位線平

21、面上劃半圓線平面上劃直線平面上劃斜線孔徑mm工時(shí)min/ 件圓弧mm工時(shí)min/ 件長度mm工時(shí)min/ 件長度mm工時(shí)min/ 件技術(shù)等級2001.52001.52000.32000.62002.04002.05000.54000.9352.4.3劃成型槽線槽型V形槽T形槽燕形槽方形槽工時(shí)min/件3.52.55.01.5技術(shù)等級352.4.4劃圓平面等分孔位線16 / 45等分孔數(shù)(個(gè))3456810121416D mm工時(shí)min/件技術(shù) 等級1005.404.597.336.5910.2412.1714.1216.0518.002005.544.707.476.7210.3812.321

22、4.2616.2018.143005.694.847.636.8610.5312.4714.4116.3518.294005.854.967.787.0010.6912.6214.5716.5018.4535245劃鍵槽方孔線D劃鍵槽線圓軸上劃方孔線平面上劃方孔線mm工時(shí)min/ 件技術(shù)等級503.504.502.201003.624.642.282003.884.922.45353004.395.212.624004.405.502.80246劃邊框四周等分孔位線)- -令17 / 45孔距數(shù)s1234681012141618孔 距 數(shù)n工時(shí)min/件技 術(shù) 等 級14.405.907.41

23、8.9111.9214.9417.9520.9923.9726.9830.0025.907.408.9110.4113.4216.4319.4422.4525.4628.4731.4937.418.9110.4111.9214.9317.9320.9423.9526.9629.9732.9848.9110.4111.9113.4216.4319.4322.4425.4528.4531.4734.48611.92 13.4214.9216.4219.4422.4425.4428.4531.4534.4637.47814.94 16.4417.9419.4422.4525.4428.4531.45

24、34.4537.4540.461017.95 19.4520.9522.4525.4528.4531.4534.4537.4540.4543.451220.96 22.4524.9325.4528.4531.0531.4437.4440.4443.4446.441423.97 25.4626.9628.4631.4534.4537.4440.4643.4346.4349.431626.98 28.4729.9731.4534.4637.4540.4443.4646.4349.4252.421830.00 31.4932.9834.4837.4740.4643.4546.4449.4352.43

25、55.412033.01 34.5935.9937.4940.4743.4646.5449.4352.4255.4158.4035247劃等距槽孔位線孔距數(shù) 或 槽 距 數(shù) S123468101214類別工時(shí)mi n/件技術(shù)等級劃槽4.005.607.208.8012.0015.2018.4021.6014.80劃孔2.403.384.365.357.309.2911.2613.2315.2035248劃毛坯零件線18 / 45線 條 數(shù)(條)1234567891011孔數(shù)個(gè)工時(shí)min/件技 術(shù) 等 級0.300.60.901.201.501.802.102.402.703.003.3011.

26、501.802.102.402.703.003.303.603.904.204.504.8023.003.303.603.904.204.504.805.105.405.706.006.3034.504.805.105.405.706.006.306.606.907.207.507.8046.006.306.606.907.207.507.808.108.408.709.009.3057.507.808.108.408.709.009.309.609.6010.2010.5010.8069.009.309.609.9010.2010.5010.8011.1011.1011.7012.0012.

27、30710.5010.8011.1011.4011.7012.0012.3012.6012.6013.2013.5013.80812.0012.3012.6012.9013.2013.5013.8014.1014.1014.7015.0015.30913.5013.8014.1014.1014.7015.0015.3015.6015.6016.2016.5016.801015.0015.3015.6015.5016.2016.5016.8017.1017.7017.7018.0018.301116.5016.8017.1017.4017.7018.0018.3018.6018.9019.201

28、9.5019.801218.0018.3018.6018.9019.2019.5019.8020.1020.4020.7021.0021.30462.5板料手工彎形2.5.1準(zhǔn)備結(jié)束工時(shí)20min批2.5.2彎形工時(shí)定額19 / 45B mmPmm 102028405575100-142028405575100202028405575100282028405575100382028405575100502028405575100S mm工時(shí)min/件技 術(shù) 等 級0.81.04.514.574.734.945.215.576.076.857.919.2711.251.21.56.326.386

29、.546.767.047.407.928.729.8011.2013.002.02.58.888.969.159.409.7110.1610.7811.7313.0114.6816.8135表按照U形夾制定??蛐螉A K=1.1,半圓夾K=0.9,圓形夾K=1.2。2.6鉆孔、锪孔2.6.1鉆孔、锪孔準(zhǔn)備結(jié)束工時(shí)定額锪孔工時(shí)參照鉆孔工時(shí)工件復(fù)雜程度簡單中等復(fù)雜工時(shí)min/批304560a.簡單:指在2個(gè)以下面上鉆孔,b.中等:指在6個(gè)以下面上鉆孔,c.復(fù)雜:指在7個(gè)以下面上鉆孔。2.6.2鉆孔、锪孔工時(shí)定額鉆孔深度mm鉆頭直徑123451020304050技術(shù)等級mm工時(shí)min/件等級10.20

30、.250.3-20.220.270.320.370.42-30.240.290.340.390.440.741.251.50-40.260.310.360.410.460.791.261.60-50.280.330.380.430.480.851.271.671.54-358-0.350.400.450.501.011.281.792.082.0612-0.470.521.231.511.802.072.3516-0.541.451.752.042.342.6445-1.661.982.302.622.93本表工時(shí)按劃線鉆孔制定、若用模具鉆孔取K=0.8。2.7攻螺紋2.7.1準(zhǔn)備結(jié)束工時(shí)15

31、mi n/批。2.7.2攻螺紋工時(shí)定額20 / 45深度mm12345101520公稱 直徑mm工時(shí)mi n/件技術(shù) 等級20.30.350.40-30.320.370.420.47-40.340.390.440.491.471.92-50.360.410.460.511.502.092.683.276-0.430.480.531.672.302.943.578-0.500.551.852.593.334.0810-3.193.994.7912-3.624.515.3935本表工時(shí)按手攻通孔標(biāo)準(zhǔn)螺紋制定,機(jī)攻取K=0.5,不通孔取K=1.3,細(xì)牙螺紋K=0.9。2.8鉸孔2.8.1準(zhǔn)備結(jié)束工時(shí)

32、15mi n/批。2.8.2鉸孔工時(shí)定額直徑mm23456810深度mm工時(shí)min/件技術(shù)等級20.510.56-30.550.590.71-40.590.640.751.231.26-50.630.690.791.271.301.341.3960.730.790.841.321.341.391.448-0.850.941.411.431.481.5310-1.201.501.531.581.6312-1.601.621.671.7235本表工時(shí)按手鉸通孔制定,機(jī)鉸孔取K=0.7,鉸不通孔取 K=1.22.9鋼板點(diǎn)焊、種焊2.9.1準(zhǔn)備結(jié)束工時(shí)20min/批。調(diào)節(jié)上下間隙。修正上下點(diǎn)焊觸頭。堆

33、放工件。21 / 452.9.2點(diǎn)焊、種焊時(shí)間定額注:種焊工時(shí)參照點(diǎn)焊工時(shí)。工件長度v 1000點(diǎn)焊長度100200300400500600700800900工件寬類型時(shí)間min/件鋼板與鋼板0.50.60.70.91.01.31.51.92.1300:鋼板與扁鋼0.70.81.01.21.41.72.12.53.0r鋼板與鋼板0.60.70.91.11.31.51.92.32.7600鋼板與扁鋼1.01.21.41.72.02.42.83.44.0:鋼板與鋼板0.81.01.11.41.61.93.32.73.3900r鋼板與扁鋼T1.11.01.31.82.22.53.03.64.2鋼板與

34、鋼板1.21.41.72.02.32.73.23.74.41200鋼板與扁鋼1.51.82.12.42.83.33.84.55.3:鋼板與鋼板1.31.51.82.12.52.93.44.04.71500鋼板與扁鋼1.61.92.22.63.03.54.14.85.7工件長度v 1000點(diǎn)焊長度100011001200130014001500160017001800工件寬類型時(shí)間min/件鋼板與鋼板2.73.23.94.75.66.88.29.912.0300鋼板與扁鋼3.54.25.16.17.28.711.012.015.0600鋼板與鋼板3.84.04.85.87.08.510.012.

35、015.022 / 45鋼板與扁鋼4.75.56.67.79.311.013.015.518.0鋼板與鋼板3.94.75.56.67.99.411.013.016.0900鋼板與扁鋼5.05.97.08.29.711.014.016.019.0鋼板與鋼板5.26.07.18.410.012.014.016.019.01200鋼板與扁鋼:6.27.28.49.912.014.016.019.022.0鋼板與鋼板5.56.57.68.911.012.014.017.020.01500鋼板與扁鋼6.67.79.010.012.014.017.020.023.0工件長度10001500點(diǎn)焊長度1002

36、00300400500600700800900工件寬類型時(shí)間min/件鋼板與鋼板:0.60.70.91.01.21.51.82.12.5300鋼板與扁鋼0.80.91.11.31.61.92.22.63.1鋼板與鋼板0.70.81.01.21.41.72.12.53.0600鋼板與扁鋼10.91.11.31.51.82.22.63.2.8鋼板與鋼板0.80.91.11.41.61.92.32.73.3900鋼板與扁鋼0.91.11.31.61.92.22.73.23.9鋼板與鋼板10.91.11.31.51.82.22.63.13.71200鋼板與扁鋼1.01.21.41.72.02.43.0

37、3.64.3鋼板與鋼板1.11.31.51.82.12.53.03.54.11500鋼板與扁鋼:1.21.41.72.02.42.83.33.94.7工件長度10001500點(diǎn)焊長度100011001200130014001500160017001800工件寬類型時(shí)間min/件鋼板與鋼板3.03.74.45.26.37.59.01113300鋼板與扁鋼3.64.45.26.27.38.7101215鋼板與鋼板:3.54.25.16.17.38.7101315600鋼板與扁鋼4.55.46.47.79.211131619鋼板與鋼板3.94.75.66.67.99.4111316900鋼板與扁鋼4

38、.65.66.98.09.612141720鋼板與鋼板4.45.26.27.58.9111315181200鋼板與扁鋼5.16.17.48.810.212.3151821鋼板與鋼板:5.05.76.98.110111316191500鋼板與扁鋼5.66.67.99.41113161923工件長度15002000點(diǎn)焊長度100200300400500600700800900工件寬類型時(shí)間mi n/件鋼板與鋼板0.70.81.01.21.41.82.02.42.9300鋼板與扁鋼0.91.11.21.51.82.12.52.93.5600鋼板與鋼板0.81.01.11.31.61.92.22.73

39、.223 / 45鋼板與扁鋼1.01.21.41.72.02.42.83.44.0鋼板與鋼板0.91.11.31.51.82.12.53.03.5900鋼板與扁鋼1.11.31.51.82.22.63.13.64.3鋼板與鋼板1.01.21.41.72.02.32.83.33.61200鋼板與扁鋼1.11.31.61.82.22.63.13.74.4鋼板與鋼板1.11.31.51.82.22.53.03.64.21500鋼板與扁鋼1.21.41.72.02.42.83.44.14.9工件長度15002000點(diǎn)焊長度100011001200130014001500160017001800工件寬類

40、型時(shí)間mi n/件鋼板與鋼板3.44.04.85.96.98.39.81214300鋼板與扁鋼4.14.95.86.98.19.6111316鋼板與鋼板3.84.85.36.37.58.9111315600鋼板與扁鋼4.75.66.77.99.411131619鋼板與鋼板4.25.05.97.18.410121417900鋼板與扁鋼5.16.17.28.510.11214.216.920鋼板與鋼板4.65.56.67.79.19.71315181200鋼板與扁鋼5.26.27.48.810.412.414.817.621鋼板與鋼板5.05.96.98.29.2111416191500鋼板與扁鋼

41、5.97.08.39.91214172024注:焊點(diǎn)間距為 1520mm2.10鉚接2.10.1準(zhǔn)備結(jié)束工時(shí)20min/批。2.10.2鉚接時(shí)間定額2.10.2.1半圓頭鉚釘鉚接工時(shí)鋁銅鋼機(jī)動半機(jī)動手動機(jī)動半機(jī)動手動機(jī)動半機(jī)動手動直徑mm長度mm生產(chǎn)批量工時(shí)S/件技術(shù)等級大9.011.714.210.013.016.012.015.018.3中12.816.319.814.318.322.016.321.025.60.61.0 2.5小16.521.325.718.523.828.921.227.333.23624 / 45大10.012.815.611.014.317.413.016.520

42、.0中14.018.021.815.20.024.418.023.028.034小18.023.328.420.326.032.023.430.036.5大11.014.017.012.315.819.016.618.022.0中15.419.824.017.122.026.819.825.431.058小20.025.731.022.328.635.025.633.040.0大10.313.116.011.514.617.913.216.920.5中14.418.322.416.020.525.118.523.728.837小18.723.829.120.826.632.624.030.83

43、7.3大11.314.417.612.616.119.714.518.622.6中15.820.224.617.622.527.620.326.031.6812小20.626.232.023.029.335.926.434.041.1大12.415.819.413.917.721.715.620.524.9中17.422.227.119.524.830.322.328.634.81.42.01316小22.328.835.225.332.239.128.137.245.0大12.015.418.713.417.220.915.419.824.1中16.821.526.218.824.129.3

44、21.627.733.747小21.828.034.124.431.438.028.136.043.8大13.216.920.614.718.923.016.921.826.5中18.523.728.820.626.532.223.130.537.1810小24.030.837.426.034.441.830.839.648.2大14.518.622.716.120.825.318.624.029.2中20.326.031.722.629.135.426.033.640.81115小26.433.841.229.437.846.033.843.653.0大16.020.525.017.722.

45、927.820.526.432.1中22.328.635.024.832.038.928.637.045.02.53.01620小29.037.245.432.241.650.637.248.058.5大13.216.920.614.718.923.016.921.826.5中18.523.728.820.626.532.223.130.537.1610小24.030.837.426.834.441.830.839.648.2大14.518.622.716.120.825.318.624.029.2中20.326.031.722.629.135.426.033.640.81115小26.433

46、.841.229.437.146.033.843.653.0大16.020.525.017.122.927.820.526.432.1中22.328.635.024.832.038.928.637.045.01620小29.037.245.432.241.650.637.248.058.5大17.622.627.519.525.130.622.629.035.3中24.631.638.527.335.342.831.640.749.44.05.02224小32.041.050.535.445.855.741.052.964.325 / 452.1022沉頭鉚釘鉚接工時(shí)鋁銅鋼機(jī)動半機(jī)動手動機(jī)動半

47、機(jī)動手動機(jī)動半機(jī)動手動直徑mm長度mm生產(chǎn)批量工時(shí)S/件技術(shù)等級大8.811.213.69.812.415.211.214.417.4中12.215.619.013.617.421.315.720.124.536小15.820.024.717.722.627.720.426.231.7大9.612.215.110.713.716.712.315.819.2中12.417.221.115.019.123.417.322.127.0710小17.522.327.019.625.030.522.429.035.0大10.513.516.511.815.018.413.317.421.2中14.819

48、.023.016.621.025.819.024.329.61.42.01115小19.224.530.023.427.033.223.931.638.2大10.213.015.911.414.617.813.116.820.5中14.318.722.316.020.524.718.423.528.657小18.523.828.920.726.732.323.830.637.2大11.214.417.512.516.019.614.418.522.5中15.720.124.517.522.527.319.626.031.5810小20.426.231.822.829.235.526.233.7

49、41.0大12.315.819.313.717.721.515.820.424.8中17.322.127.019.224.730.022.128.634.71114小22.428.735.025.032.139.128.737.145.0大13.617.421.315.019.523.617.422.427.2中19.024.329.821.127.233.124.331.538.32.53.01518小24.731.638.427.435.443.031.640.849.7大11.214.517.512.416.119.614.418.522.5中15.720.124.517.522.527

50、.419.626.031.5610小20.426.231.822.829.235.526.233.741.0大12.315.819.313.717.721.515.820.424.8中17.222.127.019.224.730.122.728.634.81115小22.428.735.024.331.539.128.737.145.0大13.617.421.314.519.523.617.422.427.2中19.024.329.821.027.233.124.331.538.31620小24.731.638.627.335.443.031.640.849.7大15.019.223.416.

51、621.326.019.224.730.1中21.026.932.723.230.036.426.934.642.04.05.02224小27.234.942.530.139.047.334.945.054.7362.1023空心鉚釘鉚接工時(shí)直徑長度生產(chǎn)鋁銅鋼技術(shù)mmmm批量機(jī)動半機(jī)動手動機(jī)動半機(jī)動手動機(jī)動半機(jī)動手動等級26 / 45工時(shí)S/件大4.76.17.45.36.88.36.17.89.5中6.68.510.37.49.411.68.510.913.323小8.611.113.49.612.315.011.014.017.2大4.96.47.85.57.08.66.38.710.0中

52、6.99.010.97.710.012.08.911.414.01.42.046小9.011.714.110.112.915.811.614.818.1大4.35.56.74.86.17.55.57.08.6中6.07.79.46.78.610.57.710.012.125小7.810.012.28.711.013.610.012.815.6大4.65.97.25.26.78.15.97.69.3中6.48.210.07.29.211.28.210.612.92.53.0610小8.410.813.19.412.014.710.813.817.0大5.46.98.46.07.79.47.08.

53、911.0中7.59.611.78.410.813.19.712.415.038小9.812.515.311.014.117.112.716.319.8大5.97.69.26.68.410.37.69.711.9中8.310.613.09.311.914.510.713.716.74.05.0913小10.813.816.912.115.518.913.917.821.7362.11手工開缺板厚3 mm11.522.5工時(shí)定額min/處3.544.552.12壓鉚加工效率的基本定額(Vr)上下料時(shí)間定額(分)輔助時(shí)間(輔助時(shí)間=加工效率 X加工次數(shù)X百分率)工序加工內(nèi) 容加工效 率工件L120

54、0,W1200,W500工件L1200,W1200,W500壓鉚壓一個(gè)鉚釘0.27PC0.1-0.20.2-0.40-5%3-10%第三章剪板落料3.1剪板機(jī)3.1.1準(zhǔn)備結(jié)束工時(shí)15mi n/批。備料、熟悉圖紙、開機(jī)、調(diào)式所剪尺寸、首檢、移料27 / 453.1.2剪板機(jī)落料時(shí)間定額B100200300400500每分鐘 次數(shù) (n)每次 時(shí)間L mm時(shí)間min/ 件40.255000.570.851.121.401.681.50.6710000.971.171.381.561.760.81.2515001.591.731.872.002.140.5220002.432.542.652.76

55、2.87B6007008009001000每分鐘 次數(shù) (n)每次 時(shí)間L mm時(shí)間min/件40.25500-1.50.6710001.962.162.352.552.750.81.2515002.282.422.562.702.840.5220002.983.093.203.313.42注:長度500 K為1.2 ;長度1000 K為1.7;長度1500 K為1.8;長度2000 K為1.9第四章數(shù)沖、沖4.1數(shù)沖4.1.1準(zhǔn)備結(jié)束工時(shí)23min/批備料、熟悉圖紙、開機(jī)、換模及程式、首檢、移料4.1.2數(shù)沖時(shí)間定額V=Ts+ ( C+D / X V+EX H+FX K X( 1+Aw)C=

56、 工件外周長D= 工件內(nèi)孔周長(孔徑大于60mm)丘=換刀次數(shù)F=孔數(shù)(孔徑等于或小于60mm)=切邊速度 0.15/1000mmH=自動換刀速度0.15/次KW中孔速度(松散孔0.01/下沖一次,密集孔0.01/下沖4次,依模具而定)加工效率的基本定額(Vr)上下料時(shí)間定額(分)輔助時(shí)間(輔助時(shí)間=加工效率 X加工次數(shù)X百分率)工序加工內(nèi) 容加工效 率工件L1200,W1200,W500工件L1200,W1200,W500數(shù)沖下料1/N1/N0%0%28 / 454.2沖421準(zhǔn)備結(jié)束工時(shí)壓 力 噸位t1.63.1546.31012162540607380100125160簡單復(fù) 雜簡單復(fù)

57、雜簡單復(fù) 雜簡單復(fù) 雜簡單復(fù) 雜簡單復(fù) 雜簡單復(fù) 雜簡單復(fù) 雜工時(shí)min/批分類253525353545406045655575608080105注:復(fù)雜:是指導(dǎo)柱,零件成型復(fù)雜。4.2.2沖時(shí)間定額壓力噸位t1.63.1546.31012162540606380100出料形式工時(shí) min/10件技術(shù) 等級下托料0.190.220.260.330.460.580.62固定卸料0.160.190.230.260.400.540.58彈壓卸料0.140.170.210.240.370.490.53下 漏 料側(cè)丑定位0.130.160.190.270.340.460.5034第五章切割、下料5.1切

58、割、下料5.1.1準(zhǔn)備結(jié)束工時(shí)10mi n/批備料、熟悉圖紙、開機(jī)、調(diào)式所切尺寸、首檢、移料5.1.2切割、下料時(shí)間定額平臺切割機(jī):V=Ts+Vr XN X (1+Aw ) +F何根據(jù)材料截面的大小對其機(jī)器工效率作以適當(dāng)?shù)恼{(diào)整)N=下切刀數(shù)加工效率的基本定額(Vr)上下料時(shí)間定額(分)輔助時(shí)間(輔助時(shí)間=加工效 率X加工次數(shù)X百分率)工序加工內(nèi)容加工效 率工件L1200,W1200,W500工件L1200,W1200,W500切割鋁或 銅0.37 刀0.1-0.20.2-0.30%0-10%平臺切 割機(jī)切割鋼材0.47 刀0.1-0.20.2-0.30%10-30%29 / 45第六章數(shù)彎6.

59、1數(shù)彎6.1.1準(zhǔn)備結(jié)束工時(shí)機(jī)器/工序準(zhǔn)備動作準(zhǔn)備工時(shí)min數(shù)彎(折邊長小于500mm)備料、熟悉圖紙、開機(jī)、換模、調(diào)試、 首檢、移料10數(shù)彎(折邊長大于500mm,小于1400mm)備料、熟悉圖紙、開機(jī)、換模、調(diào)試、首檢、移料20數(shù)彎(折邊長大于1400mm,小于2500mm)備料、熟悉圖紙、開機(jī)、換模、調(diào)試、首檢、移料30銃床備料、熟悉圖紙、開機(jī)、換銃刀、移料106.1.2數(shù)彎時(shí)間定額H10203040506070每分鐘 次數(shù)(n)每次 彎邊 時(shí)間B mm時(shí)間min/ 件20.53000.600.620.640.660.680.700.72115001.191.211.231.261.28

60、1.301.33B8090100110120130140每分鐘 次數(shù)(n)每次 時(shí)間L mm時(shí)間min/件20.53000.740.760.780.800.820.840.85115001.351.371.401.421.441.471.4730 / 45第七章車7.1車7.1.1車床裝卸工件時(shí)間定額車裝卸工件時(shí)間標(biāo)準(zhǔn)序號12345678910D354250607387105125150180L100144207300430620900128018502660裝卸方法三爪0.50.60.70.911.21.51.82.12.67.1.2車床時(shí)間定額車床時(shí)間標(biāo)準(zhǔn)序號12345678910D404

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