不銹鋼304焊接工藝評(píng)定報(bào)告PQR全氬弧

1、焊接 工藝評(píng) 定報(bào)告PQR558-(VI - VI - 1)-B8-GTAW-6GT目 錄1、焊接工藝評(píng)定指導(dǎo)書2、焊接工藝評(píng)定報(bào)告*集團(tuán)2022年 月 日焊接工藝評(píng)定報(bào)告 PQR焊接工藝評(píng)定報(bào)告編號(hào)PQR558PQR2022-11-01頁(yè)數(shù)page1of4焊接工藝指導(dǎo)書編號(hào)執(zhí)行標(biāo)準(zhǔn)Welding Procedure Instruction No.WPS2022-11-01Acceptance CriteriaSY /0452-2022焊接方法Welding ProcessGTAW操作類型(手工、自動(dòng)、半自動(dòng))Operation Type (Manual、Automatic、Semi-Auto

2、) 手工焊接接頭 Joints (試板坡口設(shè)計(jì) Groove Desing of Test Coupon)對(duì)于組合評(píng)定,應(yīng)記錄每種填充金屬或焊接工藝和熔焊焊縫金屬厚度.For Combination Qualification, The Deposited Weld Metal Thickness Shall Be Recored For Each FillerMetal Process Used60+ 5母材 Base Metals材料標(biāo)準(zhǔn)Materal Spec.GB /T14976-2022類型或牌號(hào)Type or Brand0Cr18Ni9類、組別號(hào) VI-VI-1 與類、組別號(hào) VI

3、- VI-1 相焊Group Number to Group Number 厚度Thickness 4.0mm直徑填充金屬 Filler Metals填充金屬標(biāo)準(zhǔn)Specification GB50236-2022牌號(hào)Brand ER308尺寸SizeC 1.6mm分類號(hào)Classification/熔敷焊縫厚度Diameter0 89mm其它Other/位置 Position坡口位置Position of Groove6GT焊接方向向上、向下Weld Progression (Uphill、Downhill) 其它Other/Thickness of Weld Bead4.0mm其它 焊材相

4、當(dāng)于Other預(yù)熱 Preheat預(yù)熱溫度Preheat Temperature/層間溫度Interpass Temperature/其它Other/焊接工藝評(píng)定報(bào)告 PQR焊接工藝評(píng)定報(bào)告編號(hào) PQR558PQR2022-11-01頁(yè)數(shù)page2of4焊后熱處理PWHT溫度Temperature /時(shí)間Time /升溫速度Cooling Rate/降溫速率Cooling Rate /氣體Gas(百分含量 Percent Composition)氣體Gas 混合比 Mixture 流量 FlowRate保護(hù)氣ShieldingAR99.99%812L/min尾部氣Trailing/ /背部氣B

5、ackingAR99.99%1020L/min電特性 Electrical Characteristics電流Current 直流極性Polarity 正接安培Amps 70110A伏特Volts 2030 V鴇極尺寸Electrode Size2.4mm其它Other /操作技術(shù) Technique焊接速度Travel Speed 410cm/min直接或擺動(dòng)焊道String or Weave Bead 稍擺動(dòng)擺動(dòng)方式Oscillation 橫向多焊道或單焊道(每頁(yè))Multipass or Single Pass (per side) 多焊道單焊絲或多焊絲Single or Multipl

6、e Electrodes /其它Other /焊道層數(shù)WeldLayer焊接方法Process填充金屬Filler Metal電流Current電壓范圍Volt Range(V)焊接速度TravelSpeed cm/ mm線能 量 kJ/cm牌號(hào)Brand直徑Dia類型/極性TypePolarsi ty安培Amps試件1GTAWER308小1.6直流正接70 9020 304621 272GTAWER308小1.6直流正接9011020 308101319外觀檢驗(yàn) Visual Exmination檢查結(jié)果外觀檢查合格符合 ASME第IX卷的標(biāo)準(zhǔn)要求Examination Results焊接工

7、藝評(píng)定報(bào)告 PQR焊接工藝評(píng)定報(bào)告編號(hào) PQR558.PQR2022-11-01頁(yè)數(shù)page3of4無(wú)損探傷RT探傷方法 NDT Method結(jié)果Result無(wú)損探傷報(bào)告號(hào) NDT Record No.射線探傷合格RT2022-夕-037拉伸試驗(yàn) Tension Tests試驗(yàn)報(bào)告號(hào) Test No. PQ2022-046試樣號(hào)Specimen No.寬度(mm)Width厚度(mm)Thickness面積(mm)Area斷裂載荷(KN)Ultimate TotalLoad抗拉強(qiáng)度(Mpa)Ultimate Unit Stress試驗(yàn)結(jié)果Test Result1254.010038523合格2

8、254.010038531合格導(dǎo)向彎曲試驗(yàn) Guided Bend Test試驗(yàn)報(bào)告號(hào) Test No. PQ2022-046試樣號(hào)Specimen No.試樣類型Type and Figure彎曲直徑Bending Dia彎曲角度Bending Angle試驗(yàn)結(jié)果Test Result1面彎4t180°合格2面彎4t180°合格3者杳 RI弓4t180°合格4者杳 RI弓4t180°合格缺口韌性試驗(yàn) Notch Toughness Tests試驗(yàn)報(bào)告號(hào) Test No. PQ2022-046試樣號(hào)Specimen No.缺口位置NotchLocatio

9、n缺口型號(hào)NotchType試驗(yàn)溫度TestTe' mperature沖擊值ImpactValues(J)側(cè)向膨脹Lateral Expansion落錘試驗(yàn)Drop Weight剪切面% Shear毫英寸Milli-Inc斷裂Break不斷裂No Break/焊接工藝評(píng)定報(bào)告 PQR焊接工藝評(píng)定報(bào)告編號(hào) PQR558PQR2022-11-01頁(yè)數(shù) page40f4硬度t攫僉 Hardness Test試驗(yàn)報(bào)告號(hào) Test No.試樣號(hào)Specimen焊縫硬度值HBWeld Hardness Valves熱影響區(qū)硬度值HBHeat Affected Zone Hardness Valve

10、s母材硬度值HBBase Metal Hardness Valves/角焊縫試驗(yàn) Fillet Weld Tests試驗(yàn)報(bào)告號(hào)Tests No試驗(yàn)結(jié)果Test Result熔透進(jìn)母材情況Penetration into Base Metal /裂紋類型和性質(zhì)Cracks Type /宏觀檢驗(yàn)結(jié)果Deposit Analysis /其它試驗(yàn)Other Tests試驗(yàn)類型 Type of Test試驗(yàn)結(jié)果Test Result試驗(yàn)報(bào)告號(hào) Test No.晶間腐蝕未發(fā)現(xiàn)晶間腐蝕傾向PQ2022-015結(jié)論 Results評(píng)定結(jié)果Result:合格Yes焊工姓名鋼印號(hào)Welder Name 楊素英St

11、emp No. 228編制Prepared By日期Date審核Reviewed By日期Date批準(zhǔn)Approved By日期Date郭超2022-11-02焊接工藝評(píng)定委托單委托單位實(shí)驗(yàn)室日 期2022.10.29編 號(hào)施焊產(chǎn)品主 要技術(shù)參數(shù)產(chǎn)品名稱上2管道材質(zhì) 0Cr18Ni9厚度范圍4.0mm管徑范圍6 89mm:然氣設(shè)計(jì)壓; 其它力 1.0Mpa設(shè)計(jì)溫度-196°介質(zhì)LNG天執(zhí)行標(biāo)準(zhǔn)ASME-IX評(píng)定試件材料標(biāo)準(zhǔn)類型或牌號(hào)類、組別號(hào)規(guī)格GB /T14976-20220Cr18Ni9 89mm/填充金屬標(biāo)準(zhǔn)牌號(hào)規(guī)格焊劑牌號(hào)GB50236-2022ER308 1.6mm/焊接方

12、法 GTAW 簡(jiǎn)圖：60+ 5.坡口型式v y"一焊接位置 6GTy/一、其 它/ ) 44 J 4.0mm151.5+0.5預(yù)熱及焊后熱處理預(yù)熱溫度/ 層間溫度/后熱/ 熱處理/其它技術(shù)要求和附加檢驗(yàn)工程：1 .低溫下機(jī)械性能試驗(yàn)2 .晶間腐蝕試驗(yàn)委托受理人:委托單位技術(shù)負(fù)責(zé)人:編制:焊接工藝指導(dǎo)書Welding Procedure Instruction焊接工藝指導(dǎo)書編號(hào)Welding Procedure specification No.WPS2022006焊接工藝評(píng)定報(bào)告編號(hào) PQR NO. PQR558執(zhí)行標(biāo)準(zhǔn) Acceptance CriteriaSY/0452-2022

13、焊接方法 Welding Process GTAW操作類型 (手工、自動(dòng)、半自動(dòng) )(Operation Type: Manual , Automatic , Semi-Auto) 手工焊接接頭 Joints:坡口形式 Groove TypeV簡(jiǎn)圖 Sketch:65+5°墊板材料及規(guī)格Backing頁(yè)數(shù)Page1of21.5+0.5mm母材 Base metals材料標(biāo)注 Material Specification 0Cr18Ni9類型或牌號(hào) Type or Grade 0Cr18Ni9類、組別號(hào) Group Number VI- VI-1 與類、組別號(hào)相焊to Group Nu

14、mber VI - V! -1厚度 Thickness 4.0mm 直彳仝 Diameter ()89其它Other/填充金屬 Filler MetalsER308填充金屬標(biāo)準(zhǔn) SpecificationGB50236-2022牌號(hào)、尺寸 Brand , Size0Cr18Ni9ER308分類號(hào) Classification焊劑牌號(hào) Flux Brang熔敷焊縫厚度 Thickness of Deposited weld4.0mm其它Other焊接位置 Positions坡口位置 Positions of Groove (6GT)焊接方向(向上、向下)Welding Progression (

15、Uphill , downhill) 向 卜 角焊縫位置 Fillet Weld /預(yù)熱 Preheat預(yù)熱溫度 Preheat Temperature/層間溫度 Inter-pass Temperature/其它 Other /焊接工藝指導(dǎo)書Welding Procedure Instruction焊接工藝指導(dǎo)書編號(hào)Welding Procedure specification No.WPS2022006頁(yè)數(shù)Page2of2焊后熱處理PWHT溫度 Temperature時(shí)間Time升溫速度 Heating Rate 降溫速度 Cooling Rate/5/氣體Gases保護(hù)氣體 Shield

16、ing Gases尾部氣體 Trailing Gases背部氣體Backing Gases氣體GaseArs混合比 Mixture 流量 Flow Rai99.99%8 12L/mintemin5/Ar99.99%10 20L/電特性 Electrical Characteristics電流種類 Current Type 直流極性 Polarity正接 電流范圍(A) Amps Range70110(A)電壓(V) Volts 2030(V)鴇極尺寸及類型Electrode Size , Type小 2.4送絲速度 Electrode Wire fed speed range46 cm/min

17、金屬過(guò)渡方式 Metal Transmit Mode 手工焊管層數(shù)WeldLayer(s)焊接方法Process填充金屬 Filler Metal電流 Current電壓范圍(V)Volt Range焊接速度Travel Speedcm / mm線能量kJ/cm牌號(hào)Class直徑 mm Dia.類型/極性Type/Polar.安培(A)Amp(S)1GTAWER308小1.6直流正接70 9020304621 272GTAWER308小1.6直流正接9011020308101319-焊接技術(shù) Welding Technique焊接速度直接或擺動(dòng)焊接擺動(dòng)方式Travel Speed 410cm/

18、min String or weave bead稍擺動(dòng)Oscillation橫向噴嘴尺寸焊前清理或?qū)娱g清理方法Orifice Cup or Nozzle Size / Method of Initial and Inter-pass Cleaning砂輪機(jī)反面清根方法單道焊或多道焊(每面)Method of Back Gouge / Single pass or Multiple Pass(Each Side)多/首導(dǎo)電嘴至工件距離(每面)單焊絲或多焊絲錘擊Contact Tube Work Distance(Each Side)/ Single or multiple Electrodes/

19、Peening/其它 Other:/編制 Prepared By郭超審核 Reviewed By批準(zhǔn) Approved By日期Date2022-11-02日期Date'日期Date射線探傷報(bào)告RADIOGRAPHIC TEST REPORT OF WELD報(bào)告編號(hào)：RT2022-焊-037報(bào)告日期:Report NoDate 2022 年 10 月 30 日委托單位Trustcr實(shí)驗(yàn)室工程工程：Project工號(hào)Section上2評(píng)定用工件名稱Name of part試管管線號(hào)/設(shè)備號(hào)Pipeline/Part NoPQR2022006材 質(zhì)Material0Cr18Ni9規(guī)格Spe

20、cification89 x 4.0mm焊接方法Welding methodGTAW透照方式Method for transmission單臂透照增感方式Way of enhancingPb射線種類Kind of rayX-ray執(zhí)行標(biāo)準(zhǔn)Standard for executionJB/4730.2-2022焊縫口 號(hào)Weld No.部位號(hào)Test location象質(zhì) 指數(shù)IQI缺陷性質(zhì)及大小Nature and size of defect評(píng)定等級(jí)Result of evaluation焊工號(hào)Welder No.返修位置Locationon repaired6G-1A12氣孔一點(diǎn)合格W22

21、8B無(wú)合格W228技術(shù)負(fù)責(zé)人：Person in charge ofTechniqueDate年 月日 Reviewer評(píng)片：Film evaluator檢測(cè)：ExaminerDate年 月日Date年 月日Date年 月日力學(xué)性能試驗(yàn)報(bào)告MECHANICAL TEST REPORT工作令號(hào) Job No. PQ2022-046報(bào)告編號(hào) Report No. PQ2022-046送驗(yàn)單位Source焊接室WL材料用途Material Application上2評(píng)定用Welding procedure qualification產(chǎn)品名稱Item Name工藝評(píng)定試管The test pipe o

22、f Procedure qualification材料牌號(hào)及規(guī)格Material Spec & Size4 89X 4.0mm0Cr18Ni9試樣編pPecimenNo.彎曲試驗(yàn)Bend Test沖擊試驗(yàn)Impact Test硬度試驗(yàn)Hardness駕'曲條件iConditionof bend面彎Face bendg匕刁大 目弓Rootbend側(cè)彎Side bendagLocation規(guī)格Size mm溫度NotchCAKvJ熱處理前Befor heat treatment熱處理后Postwedheatreatment1a=180 A=4t合格pass2a=180 A=4t合格pass3a=180 A=4t合格pass4a=180 A=4t合格passPecim