節(jié)拍生產(chǎn)評(píng)審報(bào)告

1、節(jié) 拍 生 產(chǎn) 評(píng) 審 報(bào) 告（GP9） Part Name零件名稱Part#零件號(hào)Drawing#圖號(hào)Change Level更改級(jí)別Supplier供應(yīng)商Mfg.Location制造地址DUNsSupplier Quoted production rate供應(yīng)商報(bào)價(jià)生產(chǎn)能力 /Hr小時(shí) /Day天 Customer Buyer Phone用戶 采購(gòu)員 電話Planned usage: Daily weekly SQE Phone計(jì)劃要貨率： 每天 每周 質(zhì)量工程師 電話 Goal (net good parts) 目標(biāo)(合格零件凈數(shù)) /hour 小時(shí) /shift 班 /day 天Pla

2、nned Run Date計(jì)劃運(yùn)行日期Planned Hours to run計(jì)劃運(yùn)行小時(shí)數(shù)Planned Shifts Planned downtime計(jì)劃班次 計(jì)劃停工時(shí)間Reason for Planned Downtime Actual (net good parts) 實(shí)際(合格零件凈數(shù)) /hour 小時(shí) /shift 班 /day 天計(jì)劃停工的原因RESULTS結(jié)果Actual hours From To實(shí)際小時(shí)數(shù) 從 至Actual shifts Date實(shí)際班數(shù) 日期Actual Downtimes (Planned & unplanned)實(shí)際停工時(shí)間 (計(jì)劃和非計(jì)

3、劃)1 OF 2Explain:解釋： Total produced -Total Rejected =Net生產(chǎn)總數(shù) 總拒收量 =凈生產(chǎn)量Comments/Open issues:備注/待解決問(wèn)題:Supplier RunRate Recommendation: Pass Open Fail Rerun date供應(yīng)商RunRate的建議 通過(guò) 待定 失敗 重運(yùn)行時(shí)間Comments:備注:Supplier Signature Title Phone Date供應(yīng)商簽字 職務(wù) 電話 日期For Customer Monitored Run At Rate適用于用戶監(jiān)督的RunRateRunR

4、ate Summary: Pass Open Fail Rerun dateRunRate的總結(jié) 通過(guò) 待定 失敗 重運(yùn)行時(shí)間Authorized Customer Supplier Quality Signature Title Date經(jīng)受權(quán)的用戶供應(yīng)商質(zhì)量簽名 職務(wù) 日期Comments/Open issues:備注/待解決問(wèn)題: 2 of 2RUNRATE WORKSHEET GP-9節(jié)拍生產(chǎn)評(píng)審工作表Supplier Name: P/N:供應(yīng)商名稱: 零件號(hào):RUNRATE REVIEW CONTENTRunRate 檢查內(nèi)容The RunRate,will verify that

5、the results of the supplier抯 actual manufacturing process meet customer requirements for ongoing quality, as stated in PPAP, and quoted tooling capability. Also it will verify that supplier抯 actual process is to plan, as document in PPAP, GP-12 and other documentation listed below.RunRate是要核實(shí)供應(yīng)商現(xiàn)行的生

6、產(chǎn)過(guò)程之結(jié)果/成果是否達(dá)到顧客準(zhǔn)予其持續(xù)(制造)質(zhì)量要求(在PPAP中闡述)及報(bào)價(jià)工裝能力.并且還核實(shí)供應(yīng)商的實(shí)際過(guò)程是否按照在PPAP、GP12和其它如下所述文件中的計(jì)劃實(shí)行。During the RunRate,the following will be reviewed: documentation；the manufacturing process and results； part quality requirements and results；sub-supplier requirements and Runrate results and packaging.在 RunRate

7、中，將檢查以下內(nèi)容：文件；制造過(guò)程及結(jié)果；零件質(zhì)量要求及結(jié)果；分供方要求； RunRate結(jié)果和包裝。A. Documentation 文件 At the time of the RunRate,the following support documentation should be available for review: 在 RunRate過(guò)程中,下列支持文件應(yīng)備查:Available 是否具備Y/N1. PPAP package including PPAP文件應(yīng)包括: 1a) process flow diagram過(guò)程流程圖 ab) process control plan,wi

8、th reaction plan具有反應(yīng)計(jì)劃的過(guò)程控制計(jì)劃 bc) DFMEA/PFMEA設(shè)計(jì)/過(guò)程失效模式及后果分析 cd) Master part(s)標(biāo)樣 d2. GP-12(Pre-launch control)plan GP-12(試生產(chǎn)控制)計(jì)劃 23. Tool capacity information工裝能力情況 34. Operator/inspection instruction操作/檢驗(yàn)指導(dǎo)書(shū) 45. Prototype/pilot concerns(PR/R抯)樣件/試生產(chǎn)時(shí)發(fā)生的問(wèn)題(PR/R) 56. Sub-contractor control/capacity

9、data分供方控制/能力數(shù)據(jù) 67. Sub-contractor material schedules and transportation 分供應(yīng)商材料(含零件)生產(chǎn)計(jì)劃及運(yùn)輸 78. Pacaging/Labeling plan 包裝/標(biāo)記計(jì)劃 89. Acceleration plan 加速計(jì)劃 9Note: All documentation must be complete and correct.注: 所有文件都應(yīng)完備及正確.B. MANUFACTURING PROCESS-ACTUAL TO PLAN制造過(guò)程實(shí)際相對(duì)于計(jì)劃1. Is the product being manu

10、factured at the production site using the production tooling, gaging,process, material,operators,environment,and process settings? 該產(chǎn)品是否在生產(chǎn)現(xiàn)場(chǎng)用正式生產(chǎn)工裝、測(cè)量系統(tǒng)、過(guò)程、材料、操作人員、環(huán)境和過(guò)程設(shè)定進(jìn) 行生產(chǎn)？ Yes No Comments(備注)：1 of 62. Dose the actual process flow agree with diagram,as documented in PPAP?(Review the facility p

11、lan and layout.walk the process with the flow diagram. ) 實(shí)際生產(chǎn)流程是否與PPAP文件中的流程圖相同？(檢查設(shè)備計(jì)劃和場(chǎng)地平面圖，按流程圖檢查實(shí)際流程) Yes No Comments(備注)：3. Are operater instruction/visual controls available and adhered to each work station?操作指導(dǎo)書(shū)/目視控制是否具備并附于相應(yīng)的每個(gè)工作崗位? Yes No Comments(備注)：4. Is all in-process documentation, suc

12、h as process control charts,in place at the time of the RunRate?is the documentation utilized to dirve a defined reaction plan and correction action process?在進(jìn)行RunRate時(shí),是否所有過(guò)程文件都在工位上? 如過(guò)程控制計(jì)劃. 這些文件是否用于實(shí)施規(guī)定的反應(yīng)計(jì)劃和糾正措施? Yes No Comments(備注)：5. When required, are production boundary sample available at r

13、equired work sation?Are boundary samples approved by Yanfen?當(dāng)需要時(shí), 在需要的工位上是否擁有邊際樣品?這些樣品是否經(jīng)延鋒認(rèn)可? Yes No Comments(備注)：6. Are maintenance plans in place?Are repair and maintenance parts available? Is there planed downtime for preventative maintenance?是否具備保養(yǎng)計(jì)劃?是否有用于維修和保養(yǎng)的備件?是否有進(jìn)行預(yù)防性維修保養(yǎng)的停機(jī)計(jì)劃? Yes No Comm

14、ents(備注)：Note: All of the preceding requirements must be met to pass RunRate.注:上述所有要求都需合格才能通過(guò)RunRate.C. MANUFACTURING CAPACITY RESULTS制造能力結(jié)果1. The following will be verified while the process is runing在進(jìn)行生產(chǎn)時(shí),要核實(shí)以下內(nèi)容.Can net output from each operation support quoted capacity 每道工序的凈產(chǎn)量是否與報(bào)價(jià)生產(chǎn)能力相符? Yes

15、No Comments(備注)： Operation工序 Quoted capacity報(bào)價(jià)生產(chǎn)能力 Rate 實(shí)際2 of 62. During the RunRate,did the tooling meet the quoted up time requirements(net vs gross quoted output)? Make note of any un expected downtime and corrective action plans required.在按預(yù)定能力生產(chǎn)時(shí),工裝是否滿足報(bào)價(jià)所要求的開(kāi)機(jī)時(shí)間要求?(報(bào)價(jià)凈產(chǎn)量和標(biāo)稱的毛產(chǎn)量)記下任何意外停工時(shí)間和要求的

16、改進(jìn)措施計(jì)劃. Yes No Comments(備注)：3. Can all line changeovers,if any,be performed within the quoted tooling capacity requirements?所有在線工裝的更換是在報(bào)價(jià)工裝能力要求范圍內(nèi)進(jìn)行嗎? Yes No Comments(備注)：4. Does the net through-put of good pieces(scrap taken out, any allowable rework)meet daily quoted capacity?合格零件的凈產(chǎn)量(剔除廢品,保留返工合格零

17、件)與報(bào)價(jià)日生產(chǎn)能力是否相符? Yes No Comments(備注)：5. Is the acceleration plan sufficient to meet requirements?加速生產(chǎn)計(jì)劃是否足以滿足要求? Yes No Comments(備注)：Note: All of the preceding five requirements must be met to pass RunRate.注:上述所有五項(xiàng)要求都需合格才能通過(guò)RunRate.D. Part quality plan to actual零件質(zhì)量計(jì)劃與實(shí)際相比較1. Are all production check

18、ing fixtures complete, with acceptable measurement system studies(i.e.,gage R and R) performed,and operator instruction/visual aids available?產(chǎn)品檢驗(yàn)設(shè)備是否完備?是否作了可接受的測(cè)量系統(tǒng)分析工作(即量具可重復(fù)性和再現(xiàn)性)?操作指導(dǎo)書(shū)/目視控制是否具備? Yes No Comments(備注)：2. Are all in process gaging and controls complete,functional and in place?過(guò)程測(cè)量和控

19、制是否完備,功能齊全并且到位? Yes No Comments(備注)：3 of 63. Do the process control plans(normal and GP-12) agree with the actual process?Do production part checks and statistical monitoring take place as outlined on the process control plan?過(guò)程控制計(jì)劃(一般的和GP-12)是否與現(xiàn)行過(guò)程相符?是否按過(guò)程控制計(jì)劃作零件檢驗(yàn)和統(tǒng)計(jì)檢測(cè)? Yes No Comments(備注)：4. Are

20、 potential failure modes, as identified in the PFMEA,addressed through error-proofing or the control plan?在PFMEA中所確定的潛在失效模式是否有防錯(cuò)措施或控制計(jì)劃來(lái)處置? Yes No Comments(備注)：5. Do the process control reaction plan and the supplier抯 corrective action ensure effective containment and correctio?過(guò)程控制計(jì)劃之反應(yīng)計(jì)劃和供應(yīng)商的整改措施是

21、否有效地保證了抑制次品和缺點(diǎn)改進(jìn)取得實(shí)效? Yes No Comments(備注)：Note: All of the preceding requirements must be met to pass RunRate.注:上述所有要求都需合格才能通過(guò)RunRate.E. PART QUALITY RESULTS零件質(zhì)量結(jié)果Note:the total number of parts produced, the pieces rejected and the pieces reworked must be documented on the summary sheet.注:生產(chǎn)零件數(shù), 不合格

22、零件數(shù),及返工零件數(shù)都記在總結(jié)表.1. Do the parts produced off production tooling during the RunRate meet SGM抯 requirements for on-going quality,as stated in PPAP?在按預(yù)定能力生產(chǎn)時(shí),用生產(chǎn)工裝生產(chǎn)出來(lái)的零件是否符合PPAP中記載的SGM對(duì)準(zhǔn)予持續(xù)制造的質(zhì)量要求? Yes No Comments(備注)：2. Is the manufacturing process in control?制造過(guò)程是否受控? Yes No Comments(備注)：3. Does th

23、e manufacturing process demonstrate the required capability?制造過(guò)程能否證明所要求的生產(chǎn)能力? Yes No Comments(備注)：4. Is the process control plan sufficient to effectively meet the design record requirement,i.e.,control points, frequency of checks,etc.?過(guò)程控制計(jì)劃是否足以滿足設(shè)計(jì)要求,即控制點(diǎn),檢驗(yàn)頻率等?4 of 6 Yes No Comments(備注)：5. Noncon

24、formances 不符合性1. Were the non-conformances yielded by the process identified by the normal PPAP control plan?過(guò)程中的不符合性是否能由一般的PPAP控制計(jì)劃識(shí)別出來(lái)?Yes是: No否: If identified by the GP-12 Process Control Plan or an activity outside documented plans,corrective action is required.如果是由GP-12過(guò)程控制計(jì)劃或是由其它措施認(rèn)別出來(lái),則要求采取改進(jìn)

25、措施,改進(jìn)PPAP控制計(jì)劃.2. Did the PFMEA identify the potential failure modes?PFMEA是否識(shí)別了潛在故障模式? Yes是: No否: If not,the PFMEA needs to be updated and corrective action put in place.如果不是,則PFMEA需要更新并且要采取改進(jìn)措施.3. Do all the observed rework and repairs effectively correct the nonconformance(s)?返工及返修復(fù)措施是否有效地糾正了哪些偏差?

26、Yes是: No否: 4. Are there any open concerns from prototype or pilot(PR/R)?對(duì)樣件或試生產(chǎn)件是否有未解決的問(wèn)題? Yes No Comments(備注)：Note: All of the preceding requirements must be met to pass RunRate.注:上述所有要求都需合格才能通過(guò)RunRate.F. SUBCONTRACTOR REQUIREMENTS分供方要求1. Were subcontractors abilities to meet the customer抯 quality and requirements confirmed by the supplier prior to the RunRate being conducted at the supplier抯 facility?Was verification of the subcontractors manufacturing process accomplished through a RunRate or similar process conduc