150122焊接工藝評定無損檢測及試樣試驗報告資料02中英文

1、焊接工藝評定（PQR）焊 接 工 藝 評 定 檢 測 報 告Procedure Qualification Record報告編號/Report No.：GH-HP-2015001 GH-HP-2015002GH-HP-2015003委托單位: 山東國弘重工機(jī)械有限公司確認(rèn)單位：山東同新檢測工程有限公司山東國弘重工機(jī)械有限公司二0一五年一月二十日目錄序號No.試件編號Test sample No.焊接方法Welding Method焊縫形式Type of Welding joint母材牌號Base material焊材牌號Weld rod備注Remarks1HP1（試棒/Test bar）埋弧自

2、動焊Union melt welding對接焊縫Butt weldQ345BER50-620+302HP2（試板/Test plate）埋弧自動焊Union melt welding對接焊縫Butt weldQ345BER50-620+303HP3（試塊/Test block）埋弧自動焊Union melt welding角接焊縫Angle jointQ345BER50-620+404HP4（試塊/Test block）埋弧自動焊Union melt welding角接焊縫Angle jointQ345BER50-620+405HP5（試塊/Test block）埋弧自動焊Union melt

3、 welding角接焊縫Angle jointQ345BER50-6金相試塊Microscopic test block - -續(xù)表/Continued from Previous Sheet:拉伸試驗 試驗報告編號： GH-HP-2015001 Tensile Test No. of Test Report試樣編號No. of Test Piece試樣直徑(mm)Dia. of test sample橫載面積Cross-section area(mm2)斷裂載荷Breaking load(KN)抗拉強(qiáng)度Tension Strength（MPa）斷裂部位Breaking positionHP1

4、-11078.5540424焊口處斷裂Welding junctionHP1-21078.5543.5427母材斷裂Base material焊接母材金屬化學(xué)成分/Chemical property of welding base metal (%)CSiMnPSHP1-1（20 mm）0.130.261.460.0160.013CSiMnPSHP1-2（30 mm）0.140.261.480.0160.012該圖為Q345B20與30板對接取樣制成的標(biāo)準(zhǔn)試棒。其中間直徑為10mm。彎曲試驗 試驗報告編號： GH-HP-2015002 Bending Test No. of Test repo

5、rt試樣編號No. of Test Piece試樣類型Type of test piece試樣厚度Sample thickness(mm)彎心直徑Flexual center dia.(mm)彎曲角度Bending angle(°)試驗結(jié)果Test resultHP2-1面彎/Face bend1040180合格/o.k.HP2-2背彎/Back bend1040180合格/o.k.焊接工藝評定（PQR）角焊縫焊接檢驗報告Test Report for Angle Joint Welding試驗報告編號/No. of Test Report： GH-HP-2015003 根部Root

6、: 已焊透/Full penetration 焊縫Weld joint: 熔合良好/Fuse well 焊縫、熱影響區(qū)Weld joint, HAZ: 無裂紋/No crack 焊接材料規(guī)格形式Specs of welding material：20T1+40T2 垂直角焊/Vertical angle welding檢驗截面Cross-section焊腳差 (mm)Fillet difference11.51無損檢測（NDT）PT: (合格/Qualified :焊縫外觀檢查合格/Welding joint appearance is proved o.k. 金相檢測：（HP5）焊接部位溶蝕

7、金屬化學(xué)成分 Chemical property of corrosive metal at welding jointCSiMnPSCr 0.140.281.460.0110.012 -該單數(shù)據(jù)分別為20和40板材的分析數(shù)據(jù)結(jié)論:本評定按JB4708-2000規(guī)定焊接試件，檢驗試樣、測定性能、確認(rèn)試驗記錄正確 Conclusion: The judgment is done as per welding/test /record requirement under JB4708-2000.評定結(jié)果: （合格、不合格） 焊工Welder于志剛Yu Zhigang代號No.047編制Prepar

8、ed by李淑明日期Date2015.1.20審核Reviewed by耿象水日期Date2015.1.20批準(zhǔn)Approved by畢東奎日期Date2015.1.20對接焊縫接頭機(jī)械性能試驗報告Test Report for Butt Weld Joint Mechanical Property委托單位Entrusting party山東國弘重工機(jī)械ShandongGuohong產(chǎn)品名稱Name of productJFE千葉6A爐柱Buckstay產(chǎn)品編號DWG NO.UDO-MK-A011219UDO-MK-A011229試樣名稱Name of Test piece板材對接Butt w

9、eld plate試件編號No. of Test pieceHP1來樣日期Sampling date2015.01.16試驗編號No. of testGH-HP-2015001材質(zhì)及厚度Material/ThicknessQ345B/20+30焊接方式Welding type埋弧自動焊Union melt welding力學(xué)性能試驗/Mechanical Property Test 試驗項目Test item試樣編號No. of Test抗拉強(qiáng)度Tensile strengthb Mpa屈服強(qiáng)度Yield strengthsb Mpa伸長率Elongation試驗標(biāo)準(zhǔn)試棒拉伸試驗Tensile

10、 TestHP1-1543.536929JB4708-2000HP1-254036728彎曲試驗/Bending TestJB4708-2000試驗條件Test condition試樣編號No. of Test piece面彎Face bend背彎Back bend彎芯直徑：40mmBending dia.彎曲角度：180°Bending angleHP2-1合格/o.k./HP2-2/合格/o.k.試驗編號/No. of testGH-HP-2015002超聲評定結(jié)論Ultrasonic Assessment Conclusion合格/Qualified試驗員/Teste

11、r：伊善貞 審核/Reviewer：王允崗 2015年1月20日角焊縫接頭機(jī)械性能試驗報告Test Report for Fillet Weld Mechanical Property委托單位Entrusting party山東國弘重工機(jī)械ShandongGuohong產(chǎn)品名稱Name of productJFE千葉6A爐柱Buckstay產(chǎn)品編號DWG NO.UDO-MK-A011219UDO-MK-A011229試樣名稱Name of Test piece角焊縫焊接Butt weld plate試件編號No. of Test pieceHP3HP4HP5來樣日期Sampling date2

12、015.01.20試驗編號No. of TestGH-HP-2015003材質(zhì)及厚度Material/ThicknessQ345B/20+40焊接方式Welding type埋弧自動焊Union melt welding力學(xué)性能試驗/Mechanical Property Test試驗項目Test item試樣編號No. of Test融合區(qū)缺陷Defects on fusion zone熱影響區(qū)缺陷Defects on fusion zone金相檢驗Metallographic test檢驗標(biāo)準(zhǔn)Test StandardPT檢查HP3無缺陷No defects無缺陷No

13、defects-NB/T47014-2011(JB/T 4708) 角焊縫焊接截面檢查Angle joint cross-section inspectionHP4無缺陷No defects無缺陷No defects-HP5無缺陷No defects無缺陷No defects合格/QualifiedGB/T 1591-2008彎曲試驗/Bending TestNB/T47014-2011(JB/T 4708) 試驗內(nèi)容Test condition試樣編號No. of Test piece焊縫狀態(tài)Welding joint condition背彎Back bend彎曲角度：90

14、6;Bending angleHP4無損傷、破壞/彎折判定結(jié)論Bending Judgment conclusion合格/Qualified超聲評定結(jié)論Ultrasonic Assessment Conclusion合格/Qualified試驗員/Tester：伊善貞 審核/Reviewer：王允崗 2015年1月20日材料檢驗報告Material Test Report委托單位Entrusting party山東國弘重工機(jī)械ShandongGuohong產(chǎn)品名稱Name of product焊評試件Test piece for PQR來樣日期Sampling date 2015.1

15、.20試樣編號No. of Test pieceHP1材料牌號MaterialQ345B材料規(guī)格Spec. of material20 mmHP230 mmHP540 mm試驗室編號Laboratory-入廠復(fù)驗號Re-inspect no.JL-05R-8.2.3-02供貨狀態(tài)Status of supply試棒加工件Machined test bar試驗項目Test item試驗結(jié)果/Test result（）試驗標(biāo)準(zhǔn)Test standard化學(xué)分析Chemical analysisCSiMnPS20 mmGB/T223.9-20080.130.261.460.0160.013CSiMnPS30 mm0.140.261.480.0160.012CSiMnPS40 mm0.140.281.460.0110.012工藝性能試 驗HP2Processing property test冷彎試驗 Cold bend inspection試驗條件Test condition試驗結(jié)果Test resultGB/T232-2010彎芯直徑：40mmBendi