對接40mm雙相鋼板SMAW焊接工藝評定報告

1、焊接工藝評定報告PROCEDURE QUALIFICATION RECORD編號 NO:NEP/PQR1501編制 ISSUED BY: 審核 REVIEWED BY:批準(zhǔn) APPROVED B 湖南耐普泵業(yè)有限公司Hunan NEP Pump Co., Ltd焊接工藝評定報告NEP/PQR1501焊接工藝評定編號 WELIDING PROCEDURE QUALIFICATION NO.焊接方法WELDING PROCESSMAW焊接材料WELDING MATERIAASME SFA5.4(GB/T983)E2209-16 3.2 mm 4.0 mm鋼號 STEELGRADE GB/T4237

2、A2552658類/組別號TYPE& GROUNO.Fe-10H1規(guī)格SIZEt=40mm牌號NAMES31803022Cr22NiMo3N母材BASEMETAL母材適用厚度范圍THICKNESS RANGE OF BASE META焊縫填充金屬厚度范圍THICKNESS RANGE OF WELD METAL5 200 mm0 80 mm焊后熱處理類別（PWH）無（Avy評定標(biāo)準(zhǔn)QUALI.STAND.ASME volume IX (NB/T47014-2011)目錄 CONTENTS頁 PAGE1.焊接工藝評定任務(wù)書 TASK DESCRIPTION FOR WPE2.焊接工藝指導(dǎo)

3、書 WEPDING PROCEDURE SPECIFICWON3.焊接工藝評定施焊記錄 WELDING RECORD OF WPQ4.夕卜觀和無損檢測記錄表 VISUAL CHECK & NDE RECORD5.焊接工藝評定報告 PROCEDURE QUALIFICATION RECORD(PQR)(3)6.焊接材料質(zhì)量證明書 QUALITY CERTIFICATION FOR WELDING CONSUMABLE7.母材材質(zhì)質(zhì)量證明書 STEEL MATERQUALITY CERTIFICATE8.焊縫射線檢測報告 WELD RADIOGRAPHIC TESTING REPORT9.

4、化學(xué)成分分析報告 CHEMICAL COMPOSITIOM ANALYSIS REPORE10.焊接接頭力學(xué)性能試驗報告 WELDED JOINT MECHANICAL PERFORMANCE TESTWEP ORT結(jié)論CONCLUSION本評定按NB/T47014-2011標(biāo)準(zhǔn)規(guī)定講行，此確認各項試驗記錄正確。THIS QUALIFICATION HAS BEEN DONE IN ACCORDANCE WITH THE STANDARDNB/T47014 - 2011. THIS IS TO VERIFY THAT THE TEST RECORDS ARE CORRECT. 符合ASME規(guī)范

5、第九卷焊接工藝評定的各項要求，合格。CONFORIMOASME5TANDARID VOLUMEVELDINGRAFTEVALUATIONACFREQUIREMEN QUALIFIED.結(jié)果RESULT 合格PASST,編制ISSUED BY審核批準(zhǔn)REVIEWED BYAPPROVED BYPROCEDURE QUALIFICATION RECORD 焊接工藝評定任務(wù)書TASK DESCRIPTION FOR WPQ任務(wù)來源 TASK SOURCE NEP/PQR1501頁 PAGE 1 of 1焊接方法 WELDING PROCESS: SMAW焊接位置 WELDING POSITION 1

6、G保護氣體 SHILEDING /預(yù)熱溫度 PREHEATING TEMP0C: /層間溫度 INTERPASS TEMP.°C：W 100°C清根方法CLEAN OF ROOT碳弧氣刨+打磨去氧化層Carbon arc air gougi ng接頭形式簡圖GROOVE TYPE焊后熱處理 POST WELDING H： /母材 BASE METAL鋼號 STEEL GRADE GB/T4237( S31803)類、組別號"-TYPE_ &GROUPNQFe-10H_ 規(guī)格SIZE: 40伽焊材 WELDING MATERIALGB/T983焊條牌號 EL

7、ECTRODE TRADE NAM圧2209-16 焊絲牌號WELDINGWIRETRADE_NAMB 焊齊U牌號 FLUX TRADE NAME/評定標(biāo)準(zhǔn) STANDARDASME volume IX( NB/T47014-2011)'檢驗項目、評定指標(biāo)及試樣數(shù)目EXAMTEM REQUIREMENTS & SPECIMEN NUMBER檢驗項目EXAM. ITEM檢驗標(biāo)準(zhǔn)STANDARD評定指標(biāo)REQUIR-MENT檢驗項目EXAM. ITEM檢驗標(biāo)準(zhǔn)STANDARD評定指標(biāo)REQUIR-MENT試樣數(shù)量SPECIMENNUMBER射線RTJB4730n級超聲UT滲透PT磁

8、粉MTI級GB5025GB/T224無損 檢測NDE外觀檢查VISUAL EXAM.拉伸試驗TENSILE TEST常溫咼溫焊縫NOR TEMP.HIGH TEMP.WELDGB/T2651焊縫金屬化學(xué)成份C-EIGOICFVELD接頭硬度檢驗HARDNESS EXAIOF JOINT化 GB/T2654彎曲 試驗BEND TEST 沖擊 試驗 IMPACTTEST面彎 FACE BEND 背彎 BACK BEND 側(cè)彎 SIDE BENDGB/T2651焊縫熱影響區(qū)HEAT AFFECTED ZGB/T2650OFWELD SEAM微觀MICRO金 相METALLOGRAPHY晶間腐蝕試驗I

9、NTERGRANULARCORROSION TESTASTM A262要求完成日期 TIME TO BE FINISHED:產(chǎn)品施焊之前 BEFORE WELDING THE PRODUCT編制ISSUED BY審核REVIEWED BY宏觀MACRO焊接工藝指導(dǎo)書WELDING PROCEDURE SPECIFICATION編號 NO :NEP/WPS1501編制 ISSUED BY 審核 REVIEWED BY批準(zhǔn) APPROVED BY湖南耐普泵業(yè)有限公司Hunan NEP Pump Co., Ltd焊接工藝指導(dǎo)書WELDING PROCEDURE SPECIFICATION焊接工藝指導(dǎo)

10、書編號WPS NO NEP/WPS1501頁 PAGE 1 OF 2焊接方法WELDING PROCES手工電弧焊SMAW焊接工藝評定報告編號 PQR NO NEP/PQR1501接頭形式簡圖GROOVE TYPE母材 BASE METAL類別號 P- NO: 10H (Fe-10H)組別號 P- NO: 1與類別號 P- NO: 10H(Fe-10H ) 組別號 P NO 1 相焊 WELDING或標(biāo)準(zhǔn)號 OR SPECI.NO ASTM A240(GB/T4237)鋼號 STEEL GRADE S32205(S22253)與標(biāo)準(zhǔn)號 WELD WITH SPECI.NOASTM A240(G

11、B/T4237)鋼號 STEEL GRADE S32205(S22253)相焊 WELDING適用范圍 APPLICABLE RANGE母材厚度范圍 THICKNESS RANGE OF BASE METALS焊縫 BUTT WELD 5 伽200 mm角焊縫 FILLET WELD 焊縫金屬厚度范圍 THICKNESS RANGE OF WELD METALS焊縫 BUTT WELD 0 80 m角焊縫 FILLET WELD _J_備注 REMARKS焊接材料WELDING MATERAILS焊材類別TYPE焊絲WIRE焊條 ELECTRODE焊劑FLUX焊材標(biāo)準(zhǔn)STANDARD/ASME

12、 SFA-5.4 (GB/T983/焊材型號 MATERIAL TYPE/E2209-16/焊材牌號TRADE NAME/E2209-16/規(guī)格SIZE: / 3.2 m 4.0 m/備注 REMARKS:焊接工藝指導(dǎo)書編號 WPS NO NEP/WPS1501頁PAGE 2 OF 2焊接位置 WELDING POSITION: 1G焊后熱處理 POSTWELD HT/對接焊縫位置 BUTT WELD LOCATION F溫度范圍 TEMP.RANGC):< 100角焊縫位置 FILLET WELD LOCATION / 保溫時間 TEMP.HOLDING TIMEh):/預(yù)熱 PREH

13、EATING預(yù)熱溫度(允許最低值) PREHEATING TEMP，°C)(ALLOWED MINIMUM VALUE) / 層間溫度(允許最低值)INTERPASS TEMP.(°C) (ALLOWED MINIMUM VALUE)< 100 預(yù)熱保溫時間 PREHEATING HOLDING TIME /加熱方式HEATING TYPM /氣體種類GAS TYPE混合比 MIXING RATE流量 FLOW RATE L/min )保護氣SHIELING/尾部保護氣REAR SHIELDING/背面保護氣BACK SHIELDING/電流種類和極性 CURRENT

14、 TYPE & POLARITYDCEP焊接電流范圍CRUUENT RANGA): 80160電弧電壓VOLTAG EV): 22 26焊接方法PROCESS焊層3 LAYERS填充材料FILLER METAL焊接電流CURRENT電弧電壓ARC VOLTAG(V)焊接速度E TRAVEL SPEED(mm/mir)牌號TRADE NAM規(guī)格E SIZE極性POLARITY電流CURRENA)SMAW1E2209-16 3.2 mmDCEP80 11020 2490 120SMAW24E2209-16 4.0 mDCEP :11016024 26110 130SMAW57E2209-1

15、6 4.0 mDCEP11016024 26110 130SMAW810E2209-16 4.0 mDCEP11016024 26110 130SMAW11 12E2209-16 4.0 mDCEP :11016024 26110 130鎢極類型及直徑 TUNGSTUN TYPE & SIZE /噴嘴直徑 GAS CUP SIZE( mm :/直焊或不擺動焊 VERTICAL OR UNSWING WELDING 不擺動 Unswing 多道焊或單道焊 MULTIPASS OR SINGLE PASS 多道 Multipass 焊前及層間清理：機械打磨CLEAN BEFORE WELD

16、ING & INTERLAYERS: Mecha nicl sanding背面清根方法：碳弧氣刨BACK CLEAN OF ROOT: Carbon arc air gouging錘擊 HAMMERING Hammering備注 REMARKS:/編制審核ISSUED BYREVIEWED BY焊接工藝評定施焊記錄WELDING PROCESS RECOED FOR WPQ焊接工藝評定編號 PQR NO NEP/PQR1501頁PAGE 1 of 1母 材 BASE METAL鋼號STEEL GRADE規(guī)格SIZE爐批號LOT NO檢驗編號EXAM. NO備注REMARKSS32205

17、40 mmA25526581507GB-03山西太鋼焊材 WELDING MATERIAL牌號TRADE規(guī)格SIZE爐批號LOT NO檢驗編號EXAM. NO烘干溫度及烘烤時間DRYING TEMP. & TIME備REM注ARKS3.2531332011HC141206350°C 1 2h/4.0531340021HC141207350°C 1 2h/接頭形式GROOVE TYPE:焊接順序（WELDING :-oOXz牡/ 加忌總初XJ"爪嚴宀! r/卜 X _焊接方法 WELDING PR0CESS3MAW焊接位置 WELDING POSITION

18、1G預(yù)熱溫度 PREHEATING TElMC: / 層間溫度 INTERPASS TEMfC: < 100°C清根方法 CLEAN OF ROOT碳弧氣刨 Carbon arc air gouging保護氣體SHIELDING GAS /焊后熱處理POST WELD HT /消氫處理 HYDROGEN REMOVING TREATMENT /焊接設(shè)備 POWEROURCEZX7-400 測試儀器 INSPECTIONDEVICE TN435(i nfrared radiati on thermometer)焊接方法PROCESS焊層LAYER焊材 牌號TRADENAME焊材直

19、徑DIA.OFFILLERMETAlmm電流 CURRENT電弧電壓ARCVOLTAG(V)焊接速度TRAVELE SPEED(mm/min鎢極 直徑DIA.OFELECT.(mm噴嘴直徑DIA.OF GASCUP NOZZl (mmTYPEPOLARITYCURRENTSMAW1E2209-163.2伽DCEP80 11020 2490 120/SMAW24E2209-16 4.0 mmDCEP11016024 26110130/SMAW57E2209-16 4.0 mmDCEP11016024 26110130/SMAW810E2209-16 4.0 mmDCEP11016024 2611

20、0130/SMAW11 12E2209-16 4.0 mmDCEP11016024 26110130/焊工姓名WELDERS NAME楊科鋼印STAMPH03檢驗員EXAMINEI工藝記錄RECORDED BY周正偉審核REVIEWED BY外觀和無損檢測記錄表VISUAL INSPECTION & NDE RECORD焊接工藝評定編號 PQR NO NEP/PQR1501焊縫外觀檢查 VISUAL INSPECTION FOR WELD表面裂紋CRACK無單面焊根部未焊透ROOT UNPENETRATEESINGLE WELDING)OF無表面氣孔GAS CAVITY無單面焊根部未熔

21、合ROOT UNFUSED OFSINGLE WELDING無弧坑ARC PIT無單面焊根部凹陷ROOTCONCAVEOF SINGLEWELDING:無咬邊UNDERCUT無焊腳 WELD FOOT無焊縫余咼REMAINING HIGHT OFWELD1.0 mm焊腳差 DIFFERENCE OWELD FOOT一無檢驗員 EXAMINED BY審核人 REVIEWED BYRT無損檢測 XT YT檢測報告編號 REPORT NOPQR1501檢測標(biāo)準(zhǔn)STANDAR匚片號FILM NO等級LEVEL結(jié)果RESULT檢測標(biāo)準(zhǔn)STANDARD片號)FILM NO等級LEVEL結(jié)果RESULTJB

22、/T4730IPass備注 REMARKS檢測者 EXAMINED BY見原始報告 SEE ORIGINAL REPORT 審核人 REVIEWED BY見原始報告 SEE ORIGINAL REPORT MT PT UT檢測:報告編號 REPORT NO檢測標(biāo)準(zhǔn)STANDARD檢測部位LOCATION結(jié)果RESULT檢測標(biāo)準(zhǔn)STANDARD檢測部位LOCATION結(jié)果RESULT/備注 REMARKS檢測者EXAMINED BY見報告審核人REVIEWED BY見報告鐵素體含量FERRITE CONTENTPass (焊縫鐵素體含量為 47%熱影響區(qū)鐵素體為50%測量標(biāo)準(zhǔn)STANDARDAS

23、TM E562進行鐵素體測定鐵素體測量儀 FERRITE DETERMINATING DEVICEFMP-30備注REMARKS見報告檢測者EXAMINED BY見報告審核人REVIEWED BY見報告焊接工藝評定報告PROCEDURE QUALIFICATION RECORD(PQR)共3頁第1頁Page 1 of 3單位名稱Company name湖南耐普泵業(yè)有限公司 Hunan NEP Pump Co., Ltd.預(yù)焊接工藝規(guī)程編號 WPS No . _NEP/WPS_1501所依據(jù)焊接工藝評定編號 PQR No. NEP/PQR_1501 焊接方法 Welding Process(es

24、) SMAW 機動化程度(手工、機動、自動)Type(s) 手工 Manual接頭坡口簡圖JOINTS :母材 BASE METALS材料標(biāo)準(zhǔn) Material Spec. ASTM A240 GB/T4237 材料代號 TYPENO S32205 ( 022Cr22NI5Mo3N焊后熱處理 POSTWELD HEAT TREATMENT 保溫溫度 Temperature (°C)/保溫時間Time (h)/類、組別號 P - N o . :10H-1(Fe-10H)與氣體GAS:類、組別號 P - N o . 10H-1(Fe-10H)相焊Perce nt Compositi on

25、百分比組成厚度 Thick ness of Test Coup on40mmGas Type 氣體 Mixture 混合比 Flow Rate 流量直徑 Diameter of Test Coup on/(L/mi n)其他Other/保護氣 Shielding: /尾部保護Trailing: /背部保護Backing: /填充金屬 FILLER METALS：電特性 ELECTRICAL CHARACTERISTICS焊材類別 Filler Metal F-No. FeT-10H電流種類 Current AC or DC DC焊材標(biāo)準(zhǔn) SFA Specification GB/T983極性

26、Polarity DCEP焊材型號 Welding consumables. E2209-16鎢極尺寸 Tungsten Electrode Size/焊接電流 Welding Current(A)80 160焊材規(guī)格 Size of Filler Metals 3.2 m/ 4.0 m電弧電壓 Arc voltage(V)22 26焊縫金屬厚度 Weld Metal Thickness 40m其他Other其他 Other 最大線能量 Weld heat in put< 15.3kJ/ cm焊接位置POSITIONS技術(shù)措施technique焊縫位置 Position of Groov

27、e : 1G 、F焊接諫度 Travel Speed (cm/min) 913焊接方向 Weld Progression(UP, Down):丄擺動或不擺動Swing or not不擺動Unswing其它 Other: /擺動參數(shù)Oscillation/預(yù)熱 PREHEAT多道焊或單道焊 Single or Multiple Pass多預(yù)熱溫度 Preheat Temp. ( C)/Multiple多絲焊或單絲焊 Single or Multiple層間溫度 In terpass Temp.( C)< 100其他Other/Electrodes 單 Single 其他Other/共3頁第

28、2頁Page 2 of 3拉伸實驗TENSILE TEST試驗報告編號NO. WZL-048試樣編號Specime nNO.試樣寬度Width(mm)試樣厚度Thick ness(m)橫截面積A r e a(mm取大載何UltImateTot al Load( KN )抗拉強度UltImate Un it Stress( MPa )斷裂部位和特征Chatacter ofFaiIure locati onPQR1501-12510.1252.5785785斷于母材Base MetalPQR1501-225.110.2253.04792.5790斷于母材Base Metal彎曲試驗GUIDED B

29、END TESTS試驗報告編號NO： WZL-048試樣編號Specime n NO.試樣類型SampleType試樣厚度Thick ness(m)彎心直徑Bend diametermm彎曲角度Bend an gle(o)試驗結(jié)果ResultPQR1501-3側(cè)彎Side bend1040180PassPQR1501-4側(cè)彎Side bend1040180PassPQR15015側(cè)彎Side bend1040180PassPQR1501-6側(cè)彎Side bend1040180Pass沖擊試驗 IMPACTEST試驗報告編號：試樣編號Specime nNO.試樣尺寸SampleSize夏比V型 缺口位置NotchLocati on試驗溫度Test Temp oC沖擊吸收功Impact Values(J)側(cè)向膨脹里