SGM 上海通用汽車 對供應(yīng)商質(zhì)量要求的規(guī)定_圖文_百度文庫

1、 上海通用汽車對供應(yīng)商質(zhì)量要求的規(guī)定-SGM供應(yīng)商質(zhì)量、項目經(jīng)理必備手冊上海通用汽車采購部供應(yīng)商質(zhì)量及開發(fā)科2004年10月18日第一版 SGM-供應(yīng)商質(zhì)量、項目經(jīng)理必備手冊目 錄一、 GM供應(yīng)商質(zhì)量聲明二、 APQP三、 FE四、 PPAP五、 GP12六、 PTR/斷點七、 控制計劃審核八、 PRR九、 受控發(fā)運十、 產(chǎn)品與體系審核十一、 持續(xù)改進十二、 供應(yīng)商易地生產(chǎn)十三、 年度優(yōu)秀供應(yīng)商評選十四、 說明十五、 附件 SGM-供應(yīng)商質(zhì)量、項目經(jīng)理必備手冊一、 供應(yīng)商質(zhì)量聲明:1. Supplier Quality Base Requirements:供應(yīng)商質(zhì)量基本要求:(From Gen

2、eral Terms and Conditions Seller agrees to participate in Buyers supplier quality and development program(s and to comply with all quality requirements and procedures specified by Buyer, as revised from time to time, including those applicable to Seller as set forth in Quality System Requirements QS

3、-9000. In addition, Buyer shall have the right to enter Sellers facility at reasonable times to inspect the facility, goods, materials and any property of Buyer covered by this contract. Buyers inspection of the goods, whether during manufacture, prior to delivery or within a reasonable time after d

4、elivery, shall not constitute acceptance of any work-in-process or finished goods.(一般條款和條件供應(yīng)商應(yīng)同意買方制定的供應(yīng)商質(zhì)量和開發(fā)程序并遵守買方列出的所有質(zhì)量要求和程序(有時會修訂,以及QS9000質(zhì)量體系提出的對供應(yīng)商適用的要求. 除此之外,買方有權(quán)隨時進入供應(yīng)商的設(shè)施來檢查設(shè)備,產(chǎn)品,材料和合同規(guī)定的SGM所有物. 無論在制造期間,發(fā)運之前還是在發(fā)運后的某段時間,買方對產(chǎn)品的檢查,不能夠免除供應(yīng)商對在制品或成品檢查的責(zé)任。All suppliers are expected to supply part

5、s to General Motors with zero defects. Parts shall meet all engineering specifications and function with no abnormalities according to intent.所有供應(yīng)商應(yīng)該向通用公司提供零缺陷的零件。零件應(yīng)滿足所有工程規(guī)范和功能要求,以及顧客的其它特殊要求。Funding is to be identified in the initial quote and subsequent quotes to reflect error occurrence detection

6、 (poka yoke, error proofing devices, etc and defect outflow prevention to customers.Controls implemented at a later date are the financial responsibility of the supplier.在首次報價和其后的報價中,供應(yīng)商需要說明為檢測缺陷 (防錯裝置等 和防止缺陷流向顧客所需要的預(yù)算。供應(yīng)商以后追加的控制手段,費用由供應(yīng)商承擔(dān)。2. ISO/TS 16949 or QS-9000 - Quality System Requirements:IS

7、O/TS 16949 或QS-9000質(zhì)量體系要求:All suppliers to General Motors must be certified to ISO/TS 16949 or QS-9000 and have a current certificate available demonstrating compliance to GM supplements. All suppliers should migrate to ISO/TS 16949 at the expiration of their current QS9000 certificate but before De

8、cember 4, 2006.GM的所有供應(yīng)商必須通過ISO/TS 16949 或QS-9000標(biāo)準(zhǔn)的認(rèn)證,并且取得相應(yīng)證書。在現(xiàn)行的QS9000證書 2006年12月到期之前,所有供應(yīng)商應(yīng)該通過ISO/TS16949認(rèn)證。Suppliers not certified to ISO/TS 16949 or QS-9000, or those suppliers constructing or purchasing facilities to manufacture the parts being quoted, must include an outline of their certifi

9、cation attainment plan with their quote for further consideration.供應(yīng)商如果沒有通過ISO/TS 16949 或 QS-9000認(rèn)證,或者這些供應(yīng)商需新建或采購設(shè)備來制造報價的零件,供應(yīng)商在報價時必須包括通過認(rèn)證的計劃。并且必須通過PSAQSA3. General Motors Procedures and Reference Documents:通用汽車的程序和參考文件:Suppliers are to adhere to the requirements contained in the following document

10、s: 供應(yīng)商必須遵守以下文件中所列的要求: -供應(yīng)商質(zhì)量、項目經(jīng)理必備手冊SGMREGION / DIVISION地區(qū)/公司PROCEDURE 程序GMNA北美GME歐洲GMAP亞太LAAM拉美SPO其它Advanced Product Quality Planning & Control PlanReference Manual (AIAG 質(zhì)量先期策劃和控制計劃參考手冊(AIAGX X X X XPotential Failure Mode and Effects Analysis (FMEAReference Manual (AIAG 潛在失效模式和影響分析(FMEA參考手冊(A

11、IAGX X X X XFundamental Statistical Process Control (SPCReference Manual (AIAG 統(tǒng)計過程控制參考手冊(SPCX X X X XMeasurement Systems Analysis (MSA ReferenceManual (AIAG測量系統(tǒng)分析(MSA參考手冊(AIAGX X X X XProduction Part Approval Process (PPAP Manual(AIAG生產(chǎn)件批準(zhǔn)手冊(AIAGX X X X XKey Characteristics Designation System (KCDS

12、 GM-1805QN關(guān)鍵特性指示系統(tǒng)(KCDS GM-1805QNX X X X XITEZ1401H KCDS Manual for ITDC ApplicationITEZ1401H ITDC應(yīng)用KCDS手冊O(shè)PELGP-5 Supplier Quality Processes and MeasurementsProcedure. GM-1746 GP-5 供應(yīng)商質(zhì)量過程和測量程序 GM-1746X X X X XGP-8 Continuous Improvement Procedure. GM-1747GP-8 持續(xù)改進程序 GM-1747X X X X XGP-9 Run Rate.

13、GM-1960GP-9 按節(jié)拍生產(chǎn) GM-1960X X X X XGP-10 Evaluation and Accreditation of Supplier TestFacilities. GM-1796 GP-10 供應(yīng)商檢測設(shè)備的評價和鑒定 GM-1796X X X XGP-11 General Procedure for Pre-Prototype andPrototype Material. GM-1820GP-11 Pre-Prototype和Prototype物料綜合程序 GM-1820X SAAB X X XGM Opel GP11 HandbookGM 歐寶 GP11手冊O(shè)

14、PELGP-12 Early Production Containment. GM-1920GP-12 早期生產(chǎn)遏制GM-1920X X X X XTraceability Identifier Requirement TIR-15-300. GM-1731追溯性標(biāo)識的要求 TIR-15-300. GM-1731X X XSupplier Quality Weld Support Manual供應(yīng)商焊接質(zhì)量支持手冊X X XFixture Standards Requirement GM-1925檢具要求標(biāo)準(zhǔn)GM-1925114 X X Principles of Gage Provision

15、s to Suppliers供應(yīng)商檢具準(zhǔn)備原則OPELGM Global Advanced Product Quality Planning (APQP X X X X X -供應(yīng)商質(zhì)量、項目經(jīng)理必備手冊SGMREGION / DIVISION地區(qū)/公司PROCEDURE 程序GMNA北美GME歐洲GMAP亞太LAAM拉美SPO其它Manual GM-1927 GM全球質(zhì)量先期策劃手冊GM-1927GP-4 Pre-Production /Pilot Material ShippingProcedure. GM-1407GP-4 預(yù)試生產(chǎn)/試生產(chǎn)物料發(fā)運程序 GM-1407X XASQ&

16、;R Guideline for Project Start-up項目啟動ASQ&R指南OPELEMM1000/1001 X Shipping and Delivery Performance Requirements Ship Direct發(fā)運和運輸要求-直接發(fā)運XPackaging and Labeling Requirements AC Delco andAccessories包裝和標(biāo)簽要求-AC Delco和附件X4. Quality Planning Requirements: 質(zhì)量策劃要求:APQP: Suppliers must use an advanced produ

17、ct quality planning process that follows the GM APQP Project Plan (GM1927-1 that ensures production readiness with parts that meet 100% of the products specifications.APQP:供應(yīng)商必須使用與GM APQP項目計劃(GM1927-1相一致的產(chǎn)品質(zhì)量先期策劃流程以確保生產(chǎn)準(zhǔn)備就緒的零件100%滿足產(chǎn)品規(guī)范。Operator Training: Training plan must address new operators and

18、 current operators performing new functions. Training status should be displayed in the area of the manufacturing process.員工培訓(xùn):培訓(xùn)計劃必須強調(diào)對新進員工和轉(zhuǎn)崗員工的培訓(xùn),培訓(xùn)狀態(tài)應(yīng)該在制造區(qū)域展示出來。明確各崗位的上崗要求以及上崗所需要的培訓(xùn)時間Error Proofing: Suppliers shall implement error proofing strategies for the control of materials, processes and l

19、abeling for all products provided to GM. Supplier shall implement error proofing techniques to ensure that mistakes are detected and corrected before becoming a defect (i.e. make it impossible to produce defective items even if an error occurs. The supplier must error proof to a level where it is no

20、t possible to ship defective products to GM.防錯:供應(yīng)商應(yīng)該執(zhí)行防錯策略以確保所有提供給GM產(chǎn)品的材料,過程和標(biāo)簽處于受控狀態(tài)。供應(yīng)商應(yīng)該運用防錯技術(shù)以確保產(chǎn)生缺陷之前及時發(fā)現(xiàn)缺陷并采取糾正措施(例如:采用“不可制造”的防錯技術(shù)。供應(yīng)商的防錯必須達到一定的水平,以防止缺陷零件發(fā)送到GM。Traceability: A Traceability scheme shall be developed in accordance with regional and divisional requirements. Traceability scheme ma

21、y include manufacturing date code and lot control. Items to be traced shall be determined in during the APQP process.可追溯性:可追溯性計劃應(yīng)該根據(jù)不同地區(qū)的要求來開發(fā).可追溯性計劃可以包括制造日期編碼和批號控制。可追溯性項目應(yīng)該在APQP過程中確定。Verification of Customer Used Features: Customer-used part features (examples: fit, form, function, mating surfaces,

22、 etc. shall be incorporated in the PFMEA, process control plan, layered audits, and error/mistake proofing. Additional items to be checked shall be defined during the APQP process. These features should be verified at a frequency of 100%.顧客使用特性的驗證:顧客使用特性:(例如:配合,形狀,功能,匹配面等應(yīng)該包括在PFMEA,過程控制計劃,分層審核和防錯中。附

23、加項目的檢查應(yīng)該在APQP過程中詳細(xì)說明。這些特性應(yīng)該100%加以驗證。Inspection Fixtures and Gages Requirements:檢具要求: -供應(yīng)商質(zhì)量、項目經(jīng)理必備手冊SGMSupplier to assume the gage construction orientates the part in vehicle position unless Supplier Quality approves a deviation.除非SQE批準(zhǔn)此項偏差,供應(yīng)商應(yīng)根據(jù)零件的裝車位置來制造檢具。All customer monitored APQP parts shall

24、have gage designs approved by the Supplier Quality Engineer or the appropriate customer gage approval group prior to the start of fixture construction (for your regional requirements, contact your supplier quality engineer. Gage designs shall incorporate approved GD&T datum schemes and gages/fix

25、tures must be capable to dimensionally evaluate parts.所有顧客監(jiān)控的APQP 零件,應(yīng)該由SQE或合適的顧客檢具認(rèn)可小組在檢具制造開始之前(與SQE聯(lián)系所在地區(qū)要求對檢具設(shè)計進行認(rèn)可。檢具設(shè)計應(yīng)該包括認(rèn)可的GD&T基準(zhǔn)方案以及檢具必須具備評價零件尺寸的能力。Supplier shall have hand apply fixtures for sub-datum KPCs and openings where assembly plant or sequencer/subassembler will install somethin

26、g that impacts a final vehicle specification (e.g. trim plates, extension panel, grilles, glove box door, etc.在零件的次基準(zhǔn)KPC和主機廠/排序/分供方需要安裝影響車輛終檢的零件接口處,供應(yīng)商應(yīng)配備檢測次基準(zhǔn)KPC項目和接口的手動檢具(例如:內(nèi)飾板,延伸板,格柵,手套箱門等。Supplier shall have the ability to check a completed assembly. Sub-contractors shall also have the ability

27、to check component parts. Any cubing or build fixture shall have the ability to demonstrate fit to adjoining parts and attachments.供應(yīng)商應(yīng)該具備檢測整個總成的能力。分供方也應(yīng)該具備檢測分零件的能力。任何檢具應(yīng)該具備檢測與其他零件是否相匹配的功能。Appropriate functional testing and final inspection to ensure product performs as designed under actual vehicle

28、 conditions.使用適當(dāng)?shù)墓δ軝z測和最終檢測以確保產(chǎn)品在實際的車輛狀態(tài)下符合設(shè)計要求。Supplier shall ensure that fixtures are procured in a timely manner to meet major program benchmarks (i.e. first shots, GP-11 events, Functional evaluations, and PPAP. Supplier shall, at a minimum, have a CMM (coordinate measurement machine holding fixt

29、ure available for the inspection of first parts off prototype and production tooling.供應(yīng)商應(yīng)該確保及時完成檢具來滿足主要項目的節(jié)點要求(例如:投入使用,GP-11,功能評估和PPAP。供應(yīng)商應(yīng)該至少使用CMM(三坐標(biāo)測量機和零件專用夾具,用其檢測樣件工裝和生產(chǎn)工裝制造的首件。5. Quality Control Requirements:質(zhì)量控制要求:Layered Audits: A documented layered audit plan shall exist with a minimum frequ

30、ency of once per shift. Non-conformities shall be addressed immediately and corrective action shall be documented. Audit plan shall include multiple levels of management. Site leadership shall verify compliance to the documented plan.分層審核:必須具備文件化的分層審核計劃,審核的頻次至少應(yīng)該每班一次。應(yīng)該立即記錄不符合項并且將糾正措施文件化。審核計劃應(yīng)該覆蓋管理的

31、各個層次。領(lǐng)導(dǎo)層應(yīng)該驗證計劃的完成情況。Containment: All non-conforming and suspect material must be controlled. Method must be clearly defined. Visual controls should be implemented. All non-conforming material must be segregated and identified. GP12 and shall be implemented during launch. Upon request of GM additiona

32、l levels of proactive containment may be required. Should a problem occur, suppliers are required to implement effective and immediate spill containment and comply fully with GP-5 requirements and the controlled shipping that may result.遏制:所有不合格和可疑材料必須被控制。必須清楚地定義其方法。應(yīng)該執(zhí)行目視控制。所有不合格材料必須被隔離和標(biāo)識。在”Launch

33、”階段包括試生產(chǎn)和正式生產(chǎn)開始后初級階段GP12應(yīng)該被執(zhí)行。按照GM的要求附加的遏制措施可能被要求執(zhí)行。如果問題發(fā)生,應(yīng)要求供應(yīng)商立即采取有效的遏制措施,并完全遵守GP-5的要求以及可能導(dǎo)致的控制發(fā)運。Quality Performance Metrics: Each Suppliers Senior Management shall commit to maintain and continuously improve quality. GQTS (Global Quality Tracking System monitors performance data for PPM, PRRs,

34、Controlled Shipping Level I and II, Major Assembly Plant Disruptions, and QS-9000, -供應(yīng)商質(zhì)量、項目經(jīng)理必備手冊SGMISO/TS16949 and ISO14001 Certifications. Suppliers shall monitor their quality performance, on-line, through GQTS.質(zhì)量表現(xiàn):每一家供應(yīng)商的高級管理層應(yīng)該承諾保持質(zhì)量的持續(xù)改進。GQTS(全球質(zhì)量跟蹤系統(tǒng)監(jiān)控供應(yīng)商的PPM, PR/Rs,一級和二級控制發(fā)運,主機廠停線記錄,QS9000

35、, ISO/TS16949 和ISO14001的認(rèn)證等數(shù)據(jù)。如可能,供應(yīng)商應(yīng)通過GQTS在線監(jiān)控其質(zhì)量表現(xiàn)。Production Quality:生產(chǎn)質(zhì)量:All suppliers are required to have effective manufacturing practices and procedures to ensure a continuous flow of defect free parts into GM production facilities.應(yīng)要求所有的供應(yīng)商具備有效的制造流程以確保無缺陷的零件連續(xù)地運送到GM生產(chǎn)線上。Current Product Imp

36、rovement Process (CPIP: Suppliers shall actively participate in the timely resolution of problems identified by GMs CPIP. Suppliers shall provide appropriate corrective action documentation and project status updates as requested.產(chǎn)品改進過程(CPIP:供應(yīng)商應(yīng)該積極解決GM的CPIP識別的問題。供應(yīng)商應(yīng)該按要求提供適當(dāng)?shù)募m正措施及項目狀態(tài)更新。6. Advance

37、Problem Solving Requirements:先期問題解決要求:Suppliers are required to demonstrate their capability to solve complex problems using advanced problem solving techniques such as the “Red X” system at GM.供應(yīng)商應(yīng)證明其具備運用先期問題解決技術(shù)(例如GM“Red X”系統(tǒng)來解決復(fù)雜問題的能力。7. Production Support Requirements:生產(chǎn)支持要求:On-Site support duri

38、ng pre-production and launch: Upon request of SQ or GM Plant, Supplier will provide on-site support during all pre-production build phases and production launch activities. 在試生產(chǎn)和生產(chǎn)階段的現(xiàn)場支持:根據(jù)SQ或GM工廠的要求,在整個試生產(chǎn)和生產(chǎn)”Launch”階段,供應(yīng)商應(yīng)該提供現(xiàn)場支持。Supplier contacts for all shifts: Supplier shall designate a specif

39、ic supplier representative that will support each of the GM Plants shifts. At a minimum the supplier designate should have the responsibility to:供應(yīng)商與GM生產(chǎn)各班保持聯(lián)系:供應(yīng)商應(yīng)該指派明確的代表來支持GM工廠的每一班生產(chǎn)。供應(yīng)商指派的代表應(yīng)至少負(fù)責(zé)以下方面:Implement immediate countermeasure to contain discrepant parts and to confirm that defective par

40、ts are not shipped to GM Plant.對缺陷零件立即采取措施以確保缺陷零件不會發(fā)送到GM工廠。Approve GM Plants/SQEs requests for rework and sort.按照GM 工廠/SQE 的要求返工和篩選。Coordinate and provide resources to rework and sort parts.協(xié)調(diào)提供返工和篩選零件所需的必要資源。Provide sub-assemblies / components for required repair, related to quality issues.提供分總成/零件

41、相關(guān)質(zhì)量問題所要求的返修。Provide clear information regarding any defective parts in-route to GM Plant (how to identify defect, disposition guidelines.提供正在運往GM工廠途中,有關(guān)缺陷零件的明確信息(如何識別缺陷,處置方針。Coordinate special delivery of certified OK parts.協(xié)調(diào)合格零件的特殊運輸。Quality data: Supplier must provide quality-related data (e.g.

42、historic inspection, first time quality, reject data to GM upon request. This data may be required to determine trends and to root cause quality problems at the GM Manufacturing or Assembly Plant. -供應(yīng)商質(zhì)量、項目經(jīng)理必備手冊SGM質(zhì)量數(shù)據(jù):如GM有要求供應(yīng)商必須提供相關(guān)的質(zhì)量數(shù)據(jù)(例如歷史檢驗數(shù)據(jù),一次合格率,廢品率 給GM所要求的部門。這些數(shù)據(jù)可能在GM制造廠或總裝廠在確定質(zhì)量問題的趨勢和根本原

43、因時需要用到。8. Tier 1 Responsibilities (including suppliers of complex systems/sub-assemblies:供應(yīng)商職責(zé)(包括復(fù)雜系統(tǒng)/分總成的供應(yīng)商:The tier one supplier is responsible for implementing and adhering to AIAG and GM requirements (see section 3 for all components of the assembly including directed buy parts unless otherwise

44、 specified by the procuring division. GM may, at their discretion, assign an SQE to work with the tier ones SQE for the purposes of learning, inputting, and concurring on component related issues.除非采購部另有規(guī)定,供應(yīng)商負(fù)責(zé)對所有的裝配零件包括直接采購的零件堅持執(zhí)行AIAG and GM-9000的要求(參見第三章節(jié)。GM可以自行決定指派一名SQE與供應(yīng)商的SQE共同研究,輸入和商討零件的相關(guān)問題。

45、Note:All tier one suppliers is responsible for the sub-contractors management/or the product quality of sub-contractors.注:所有一級供應(yīng)商必須對分供方的管理/或分供方的產(chǎn)品質(zhì)量負(fù)責(zé)。9. Powertrain Suppliers:動力總成供應(yīng)商: Powertrain suppliers must adhere to the Supplier Quality Statement of Requirements Powertrain Addendum動力總成供應(yīng)商必須執(zhí)行“動力

46、總成供應(yīng)商質(zhì)量聲明附錄”的要求10.Systems and Procedures Access:獲取體系和程序文件:All GM specific procedures and documents listed can also be obtained by contacting Boise Cascade Office Products at 1-888-216-0371, Fax 1-888-216-0603.所有GM特殊的程序和文件可通過聯(lián)系Boise Cascade辦公室來獲取,電話:1-888-216-0371,傳真:1-888-216-0603。 SGM-供應(yīng)商質(zhì)量、項目經(jīng)理必備手

47、冊Supplier Quality Statement of RequirementsPowertrain Addendum供應(yīng)商質(zhì)量聲明動力總成附錄1. Performance Requirements:能力要求:For Key Product Characteristics (KPCsGM1805QN and Product Quality Characteristics (PQCs: 關(guān)鍵產(chǎn)品特性(KPCs-GM1805QM和產(chǎn)品質(zhì)量特性(PQCs:Minimum SHORT TERM Process Capability at PPAP (P p of 2.0 and (P pk of

48、 1.67.PPAP中的短期過程能力(P p至少達成2.0和(P pk至少達到1.67。Minimum LONG TERM Process Capability (C p of 2.0 and (C pk of 1.5.長期過程能力(C p至少達成2.0和(C pk至少達到1.5。For Standard Characteristics (listed on Control Plan or job instructions and approved by customer: 標(biāo)準(zhǔn)特性(已經(jīng)列入控制計劃和工作指導(dǎo)書,并被顧客認(rèn)可:Minimum SHORT TERM Process Capabi

49、lity (P pk of 1.33 to be demonstrated upon request.短期過程能力(P pk至少達到1.33以上。Minimum LONG TERM Process Capability (C pk of 1.0 to be demonstrated upon request.長期過程能力(C pk至少達成1.0。If during Product / Process development you believe there will be difficulty meeting the above capability, you MUST immediatel

50、y notify your Supplier Quality Engineer (SQE and develop a plan to assure compliance and/or obtain formal written approval to deviate from the capability requirements.如果在產(chǎn)品/過程開發(fā)中,達到上述要求的能力有困難,供應(yīng)商必須立即通知SQE并且制定計劃來確保達到要求,否則應(yīng)得到正式書面的能力偏差許可批準(zhǔn).2. Process Failure Mode and Effects Analysis (PFMEA:過程FMEA:As a

51、 general rule, RPNs should be 40 or below. Processes showing RPNs over 40 must obtain formal written approval from your GM SQE.作為一個總體原則,RPNs應(yīng)該在40以下. 過程中RPNs 如果超過40 需要得到GM SQE的正式書面的批準(zhǔn)。GM Powertrain PFMEA ranking charts (reference APQP manual GM1927-28 shall be used.GM動力總成的PFMEA應(yīng)該使用排列圖(參考APQP手冊GM1927-

52、28。3. Cleanliness Requirements:清潔度要求:Part and process cleanliness shall be considered during the development of the PFMEA. Appropriate actions shall be taken during the APQP process as driven by the PFMEA RPNs.PFMEA開發(fā)過程中應(yīng)該考慮零件和過程中的清潔度。根據(jù)PFMEA的RPN,在APQP過程中采取適宜的措施來保證清潔度。 SGM-供應(yīng)商質(zhì)量、項目經(jīng)理必備手冊二、 A PQP要求1.

53、SGM要求供應(yīng)商按照GM1927 Global APQP(2002.10第二版和AIAG APQP的要求,對所有新開發(fā)零件進行先期質(zhì)量策劃活動。對EWO零件和其他需要進行PPAP的零件,參照執(zhí)行適用的部分(具體要求與SQE確定。2.按GM TS16949顧客特殊要求,APQP記錄應(yīng)保存至產(chǎn)品(或產(chǎn)品組供貨期間加一個日歷年,除非SGM書面同意放棄。3.按TS16949要求,供應(yīng)商應(yīng)對二級供應(yīng)商按照ISO9000:2000進行質(zhì)量體系開發(fā)工作。對二級供應(yīng)商的零件應(yīng)進行APQP和PPAP、GP9、GP12等活動。對模塊化供貨或系統(tǒng)供貨的供應(yīng)商,要求其對適用的二級供應(yīng)商根據(jù)GM Global APQP

54、(GM1927和AIAG APQP進行產(chǎn)品質(zhì)量的先期策劃。4.供應(yīng)商必須按GM Global APQP進行要求的4次可行性承諾和項目評審,完成規(guī)定的17項任務(wù)。問題清單和項目進度表應(yīng)保持動態(tài)更新,與項目狀態(tài)一致。其中啟動會議要求見附件一。5.FE、OTS、Prototype等樣件的提交,需按SGM有關(guān)規(guī)定嚴(yán)格執(zhí)行(如保證書、零件偏差標(biāo)注、試驗記錄、全尺寸報告、能力分析、工裝要求等。6.試驗項目必須由GP10認(rèn)可的試驗室進行。7.檢具必須按SGM的要求(如GM1925完成,并按規(guī)定的時間節(jié)點,由SGM的檢具工程師進行檢具概念認(rèn)可、設(shè)計認(rèn)可和制造認(rèn)可。8.制造流程圖與過程一致并且包括所有接收、存儲

55、、生產(chǎn)、檢驗、返工、包裝和標(biāo)簽作業(yè)以及發(fā)運。流程圖與PFMEA、控制計劃一致?？刂朴媱澩晟啤⒂行?。9.APQP過程中對任何可能影響項目進度或產(chǎn)品質(zhì)量的問題,都必須在問題清單中記錄,及時通知SQE,并積極跟蹤解決。10.在項目開發(fā)初期、SGM生產(chǎn)啟動前等項目過程中,SGM將對供應(yīng)商進行風(fēng)險評估,并對高風(fēng)險的供應(yīng)商采取額外的控制措施(如專門的質(zhì)量閥會議。11.在SGM生產(chǎn)啟動前,SGM要求各有關(guān)供應(yīng)商參加SGM召集的生產(chǎn)啟動會議(Launchmeeting。三、 F E 要求1、 一般規(guī)定1.1 零件符合最新工程更改狀態(tài)。1.2 使用工程批準(zhǔn)的材料。1.3 檢具定位基準(zhǔn)的位置及尺寸必須符合圖紙要求

56、。1.4 供應(yīng)商必須完成測量計劃。測量計劃必須包括KPC/PMP及產(chǎn)品特性和工藝要求必須測量控制的點。測量計劃必須在檢具設(shè)計前經(jīng)PE,SQE,ME會簽認(rèn)可。1.5 檢具必須在FE2前完成,保證滿足零件測量要求; 用于FE3零件測量的檢具必須經(jīng)SGM檢具工程師設(shè)計認(rèn)可和制造認(rèn)可,通過重復(fù)性再現(xiàn)性測試(Gage R&R。1.6 所有零件測量都必須在生產(chǎn)控制檢具上完成。1.7 零件在檢具上自由狀態(tài)與基準(zhǔn)面間隙應(yīng)符合下列要求:z材料厚度<1mm時, 自由狀態(tài)間隙<=2mm /或能用手指輕輕按下接觸定位基準(zhǔn),同時其余基準(zhǔn)不許脫離。z材料厚度>=1mm時, 自由狀態(tài)間隙<=

57、1mm /或能用手指輕輕按下接觸定位基準(zhǔn),同時其余基準(zhǔn)不許脫離。1.8 白車身鈑金件: SGM-供應(yīng)商質(zhì)量、項目經(jīng)理必備手冊厚度>=1.0mm零件測量計劃控制點測量值必須符合圖紙公差要求,此要求也適用于所有前燈支架,后燈支架,門蓋零件;厚度<1.0mm零件測量計劃控制點測量值均值必須在圖紙公差范圍內(nèi) (前燈支架,后燈支架,門蓋除外 。2、交樣數(shù)量:2.1 除另作說明外,FE1、FE2為3臺套,FE3為5臺套。2.2 交樣零件應(yīng)根據(jù)測量計劃測得的數(shù)據(jù),從中選擇偏差均方根值接近平均值的3個零件,其中1個需按第4條說明劃線標(biāo)記,另外2個標(biāo)出零件號和序列號。2.3 供應(yīng)商必須保留5套同一批次零件以備用。FE2零件保留至FE3,FE3零件保留至PPAP。2.4 為跟蹤確認(rèn)零件改進情況,FE3以后需重新交樣的零件數(shù)量根據(jù)實際情況而定。如果零件有修改要求,交樣要求與FE3交樣要求一致。3、零件特別要求以下要求同時適用于所有白車身零件和有匹配要求的重要內(nèi)、外飾件