機(jī)加工質(zhì)量控制計(jì)劃范例-HT - 圖文-

1、Date (Orig.日期(原訂:Date (Rev.日期( 修訂:Core Team:核心小組First Inspection首檢Process Inspection 過程檢查Final inspection 最終檢查Material type 材質(zhì)American code:AISI 12151.Check the material certification1份/BatchIncoming inspection report 進(jìn)料檢驗(yàn)報(bào)告(編號:LCN-8F041DClose off /Return to supplier 隔離 / 退貨Outer diameter 外徑28 -0.03

2、Micrometer 千分尺(025mm45138483Incoming inspection report 進(jìn)料檢驗(yàn)報(bào)告(編號:LCN-8F041DClose off / Return to supplier 隔離 / 退貨Striagtness 直線度Striagtness than0.5mm/1000mm彎曲程度1000mm 范圍內(nèi)小于0.5mmInspection in the designated area welterthe material在指定區(qū)域內(nèi)滾動檢查Incoming inspection report 進(jìn)料檢驗(yàn)報(bào)告(編號:LCN-8F041DClose off / Re

3、work /Sort 隔離 / 返工/ 全檢Surface defects 表面缺陷No Scratch, Rust.無拉傷、無銹斑Visual check 目視Incoming inspection report 進(jìn)料檢驗(yàn)報(bào)告(編號:LCN-8F041DClose off / Return to supplier 隔離 / 退回供應(yīng)商Send out material 發(fā)料Send wrong material 發(fā)錯料Color mark 顏色標(biāo)識Green mark 綠色標(biāo)識The operator and warehousekeeper check each other操作員人員和倉庫管

4、理員互相檢驗(yàn)Return to warehouse / close off 退回倉庫 / 隔離20Turning 車削加工L-35Revolution 轉(zhuǎn)數(shù)Make program 編程A01-002Program checking 程序確認(rèn)Program checking report 程序確認(rèn)報(bào)告(報(bào)告編號:LCN-6F050Corrected the program 修改程序Clamp tooling 刀具夾頭緊固N(yùn)o disentangle 要求夾緊無松開動Check tooling and device 用工具檢查有無松動Tooling Sheet 刀具清單(編號:LCN-7F106

5、Check by technic manager 技術(shù)經(jīng)理審核1.Turning Facing 光平面Turning tool 車刀 Turning Facing 光平面Rev 轉(zhuǎn)速3000rad/min F 進(jìn)刀量=0.03mm/r Technice Size 工藝尺寸Reset-up 重新調(diào)整2.Drilling hole 鉆孔Drilling tool 鉆頭Center hole 中心孔Rev 轉(zhuǎn)速2500rad/min F 進(jìn)刀量=0.03mm/r 5.0Technice Size 工藝尺寸Reset-up 重新調(diào)整3.Brilling Hole 鏜孔Boring tool 鏜刀20H

6、ole diameter 孔徑Rev 轉(zhuǎn)速3000rad/min F 進(jìn)刀量=0.02mm/r5.6 +0.2Ping gauge 塞規(guī)(UGZ-*-0001/UGZ-*-00013pcs/ Machine start up or Change tool1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002檢驗(yàn)報(bào)告(報(bào)告編號:A01-002Close off / Rework 隔離 / 返工42Angle 角度20°Contracer 輪廓儀(DD-00093pcs/ Machine start up or Change tool1pcs/3

7、H AQL1.5 C=0Inspection report (PIR A01-002檢驗(yàn)報(bào)告(報(bào)告編號:A01-002Close off / Rework 隔離 / 返工19Hole diameter 孔徑5.9±0.1Projector 投影儀(4901273pcs/ Machine start up or Change tool1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002檢驗(yàn)報(bào)告(報(bào)告編號:A01-002Close off / Rework 隔離 / 返工16Radius 圓角17.5 +0.02/-0.03Height Tes

8、ter030mm(01194高度規(guī)3pcs/ Machine start up or Change tool1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002檢驗(yàn)報(bào)告(報(bào)告編號:A01-002Close off / Rework 隔離 / 返工15Angle 角度14.5+0.2Projector 投影儀(4901273pcs/ Machine start up or Change tool1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002檢驗(yàn)報(bào)告(報(bào)告編號:A01-002Close off / Rew

9、ork 隔離 / 返工Reamering tool 鉸刀32Angle 角度Rev 轉(zhuǎn)速1000rad/min F 進(jìn)刀量=0.02mm/r 20°Contracer 輪廓儀(DD-00093pcs/ Machine start up or Change tool1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002檢驗(yàn)報(bào)告(報(bào)告編號:A01-002Close off / Rework 隔離 / 返工21Hole diameter 孔徑5.5 +0.02/-0.005Ping gauge 塞規(guī)(UGZ-*-0001/UGZ-*-00013pc

10、s/ Machine start up or Change tool3pcs/3HAQL1.0 C=0Inspection report (PIR A01-002檢驗(yàn)報(bào)告(報(bào)告編號:A01-002Close off / Rework / Scrap 隔離 / 返工 / 報(bào)廢5.Dilling hole 鉆孔Drilling tool 鉆頭Hole diameter 孔徑Rev 轉(zhuǎn)速2500rad/min F 進(jìn)刀量=0.03mm/r 10Process technice size 過程工藝尺寸Reset-up 重新調(diào)整6.Boring hole 鏜孔Boring tool 鏜刀18Hole d

11、iameter 孔徑Rev 轉(zhuǎn)速3000rad/min F 進(jìn)刀量=0.02mm/r12.2+0.04/0Ping gauge 塞規(guī)(UGZ-*-0001/UGZ-*-00013pcs/ Machine start up orChange tool3pcs/3HAQL1.0 C=0 1.Inspection report (PIR A01-0022.SPC control1.檢驗(yàn)報(bào)告(報(bào)告編號:A01-0022.SPC 控制Close off / Rework /Sort隔離 / 返工 /全檢37Jumpness 全跳動Concentricity Gage 同軸度儀(19753-A-10P3p

12、cs/ Machine start up or Change tool3pcs/3HAQL1.0 C=0Inspection report (PIR A01-002檢驗(yàn)報(bào)告(報(bào)告編號:A01-002Close off / Rework 隔離 / 返工key window/Phone :主要聯(lián)系人/電話:Customer Engineering Approval/Date (If Required顧客工程批準(zhǔn)/日期(如需要:Control Plan 控 制 計(jì) 劃*-CP-*Key window/Phone :主要聯(lián)系人/電話:Customer Part No./ Rev.客戶零件編號/版本:P

13、art/ProcessNo. 零件/過程 編號Customer Quality Approval/Date (If Required顧客質(zhì)量批準(zhǔn)/日期(如需要:Other Approval/Date (If Required其它批準(zhǔn)(如需要4 .Reamering hole 鉸孔10Incoming Inspection 進(jìn)料檢驗(yàn)Other Approval/Date (If Required其它批準(zhǔn)(如需要:Part Name/Description 零件名稱/描述 :10PCS/Batch10PCS/BatchSupplier :供方:Process Name /Operation Des

14、cription 過程名稱/操作描述Machine, Device,Jig, Tools For Mfg. 機(jī)器、裝置、夾具、工裝Characteristics 特性No.編號Product 產(chǎn)品Process 過程Product Characteristic Class 產(chǎn)品特性分類Evaluation Measurement Tech.評價(jià)/測量技術(shù)Process Characteristi c Class 過程特性分類Reaction Plan 反應(yīng)計(jì)劃Methods 方法Product/Process/Spec./Tole rance 產(chǎn)品/過程/規(guī)格/公差Control Method

15、 控制方法Sample 樣件10PCS/Batch7.Turning OutsideDiameter車外圓Turning tool 車刀4Outside diameter 外徑Rev 轉(zhuǎn)速2500rad/min14.03Projector 投影儀(4901273pcs/ Machine start up orChange tool1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002檢驗(yàn)報(bào)告(報(bào)告編號:A01-002Inspection report (PIR A01-Close off / Rework隔離 / 返工Chamfer 倒角F進(jìn)刀量=0.

16、03mm/r 1.4±0.015Projector 投影儀(4901273pcs/ Machine start up orChange tool3pcs/3H AQL1.0 C=01.Inspection report (PIR A01-0022.SPC control1.檢驗(yàn)報(bào)告(報(bào)告編號:A01-0022.SPC控制Close off / Rework隔離 / 返工5Outside diameter 外徑12.6±0.03Projector 投影儀(4901273pcs/ Machine start up orChange tool1pcs/3H AQL1.5 C=0I

17、nspection report (PIR A01-002檢驗(yàn)報(bào)告(報(bào)告編號:A01-002Close off / Rework隔離 / 返工1Outside diameter 外徑16.18 0/-0.04Micrometer 千分尺(025mm451384833pcs/ Machine start up orChange tool3pcs/3H AQL1.0 C=01.Inspection report (PIR A01-0022.SPC control1.檢驗(yàn)報(bào)告(報(bào)告編號:A01-0022.SPC控制Close off / Rework隔離 / 返工25Angle 角度45.6

18、6;±5°Projector 投影儀(4901273pcs/ Machine start up orChange tool1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002檢驗(yàn)報(bào)告(報(bào)告編號:A01-002Close off / Rework隔離 / 返工8.Cutting Groove 割槽Cutting tool 切斷刀2Outside diameter 外徑Rev 轉(zhuǎn)速2500rad/min 14+0.05Micrometer 千分尺(025mm451384833pcs/ Machine start up orChange

19、 tool1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002檢驗(yàn)報(bào)告(報(bào)告編號:A01-002Close off / Rework /Sort隔離 / 返工/全檢38Roughness 粗糙度F進(jìn)刀量=0.03mm/r Ra1.6Roughness Tester 粗糙度儀DTS03A3pcs/ Machine start up orChange tool1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002檢驗(yàn)報(bào)告(報(bào)告編號:A01-002Close off / Rework隔離 / 返工11Width寬度

20、 2.2 +0.2/0Height Tester030mm(01194高度規(guī)3pcs/ Machine start up orChange tool1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002檢驗(yàn)報(bào)告(報(bào)告編號:A01-002Close off / Rework隔離 / 返工8Length 長度11.8±0.2Projector 投影儀(4901273pcs/ Machine start up orChange tool1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002檢驗(yàn)報(bào)告(報(bào)告編號

21、:A01-002Close off / Rework隔離 / 返工41Angle 角度3°±1°Projector 投影儀(4901273pcs/ Machine start up orChange tool1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002檢驗(yàn)報(bào)告(報(bào)告編號:A01-002Close off / Rework隔離 / 返工26Radius圓弧R0.1 +0.1(2XProjector 投影儀(4901273pcs/ Machine start up orChange tool1pcs/3H AQL1.

22、5 C=0Inspection report (PIR A01-002檢驗(yàn)報(bào)告(報(bào)告編號:A01-002Close off / Rework隔離 / 返工9.Cutting off 切斷Cutting tool 切斷刀17Length 長度Rev 轉(zhuǎn)速2500rad/minF進(jìn)刀量=0.03mm/r23.4±0.1Height Tester030mm(01194高度規(guī)3pcs/ Machine start up orChange tool1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002檢驗(yàn)報(bào)告(報(bào)告編號:A01-002Close off

23、 / Rework隔離 / 返工10.Drilling hole 鉆孔Drilling tool 鉆頭22Inside diameter 外徑Rev 轉(zhuǎn)速2500rad/min6+0.1Ping gauge 塞規(guī)(UGZ-*-0001/UGZ-*-00013pcs/ Machine start up orChange tool1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002檢驗(yàn)報(bào)告(報(bào)告編號:A01-002Close off / Rework隔離 / 返工36Concentricity 同軸度Concentricity Gage同軸度儀(1975

24、3-A-10P3pcs/ Machine start up orChange tool3pcs/3H AQL1.0 C=0Inspection report (PIR A01-002檢驗(yàn)報(bào)告(報(bào)告編號:A01-002Close off / Rework隔離 / 返工40Roughness 粗糙度F進(jìn)刀量=0.03mm/r Ra6.3Roughness Tester 粗糙度儀DTS03A3pcs/ Machine start up orChange tool1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002檢驗(yàn)報(bào)告(報(bào)告編號:A01-002Close

25、 off / Rework隔離 / 返工14Length 長度9±0.25Projector 投影儀(4901273pcs/ Machine start up orChange tool1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002檢驗(yàn)報(bào)告(報(bào)告編號:A01-002Close off / Rework隔離 / 返工33Angle 角度118°±3°Contracer輪廓儀(DD-00093pcs/ Machine start up orChange tool1pcs/3H AQL1.5 C=0Inspec

26、tion report (PIR A01-002檢驗(yàn)報(bào)告(報(bào)告編號:A01-002Close off / Rework隔離 / 返工31Chamfer 倒角0.2 +0.2/0.1*45Projector 投影儀(4901273pcs/ Machine start up orChange tool1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002檢驗(yàn)報(bào)告(報(bào)告編號:A01-002Close off / Rework隔離 / 返工11.Drilling hole 鉆孔Drilling tool 鉆頭Hole diameter 孔徑Rev 轉(zhuǎn)速2500

27、rad/minF進(jìn)刀量=0.03mm/r10Process technice size過程工藝尺寸Reset-up重新調(diào)整12.Boring Hole鏜孔Boring tool 鏜刀23Inside diameter 外徑Rev 轉(zhuǎn)速3000rad/minF進(jìn)刀量=0.02mm/r8.8±0.1Ping gauge 塞規(guī)(UGZ-*-0001/UGZ-*-00013pcs/ Machine start up orChange tool1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002檢驗(yàn)報(bào)告(報(bào)告編號:A01-002Close off /

28、 Rework隔離 / 返工30Chamfer 倒角0.1*45°Projector 投影儀(4901273pcs/ Machine start up orChange tool 1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002檢驗(yàn)報(bào)告(報(bào)告編號:A01-002Close off / Rework隔離 / 返工13highness 高度 2.5+0.2Height Tester030mm(01194高度規(guī)3pcs/ Machine start up orChange tool 1pcs/3H AQL1.5 C=0Inspection r

29、eport (PIR A01-002檢驗(yàn)報(bào)告(報(bào)告編號:A01-002Close off / Rework隔離 / 返工12highness 高度 1.2±0.025Height Tester030mm(01194高度規(guī)3pcs/ Machine start up orChange tool 1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002檢驗(yàn)報(bào)告(報(bào)告編號:A01-002Close off / Rework隔離 / 返工35parallel平行度Dial indicator千分表3pcs/ Machine start up orCha

30、nge tool3pcs/3H AQL1.5 C=0Inspection report (PIR A01-002檢驗(yàn)報(bào)告(報(bào)告編號:A01-002Close off / Rework隔離 / 返工24Inside diameter 外徑13 +0.04Ping gauge 塞規(guī)(UGZ-*-0001/UGZ-*-00013pcs/ Machine start up orChange tool3pcs/3H AQL1.0 C=0Inspection report (PIR A01-002檢驗(yàn)報(bào)告(報(bào)告編號:A01-002Close off / Rework / Scrap隔離 / 返工 / 報(bào)廢

31、Turning tool 車刀6Outside diameter 外徑Rev 轉(zhuǎn)速2500rad/min14.6+0.1Micrometer 千分尺(025mm451384833pcs/ Machine start up orChange tool 1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002檢驗(yàn)報(bào)告(報(bào)告編號:A01-002Close off / Rework隔離 / 返工39Roughness 粗糙度F進(jìn)刀量=0.03mm/r Ra1.6Roughness Tester 粗糙度儀DTS03A3pcs/ Machine start up o

32、rChange tool 1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002檢驗(yàn)報(bào)告(報(bào)告編號:A01-002Close off / Rework隔離 / 返工28Chamfer 倒角0.2±0.05*45°Projector 投影儀(4901273pcs/ Machine start up orChange tool 1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002檢驗(yàn)報(bào)告(報(bào)告編號:A01-002Close off / Rework隔離 / 返工9highness 高度 3.8

33、+0.1Height Tester030mm(01194高度規(guī)3pcs/ Machine start up orChange tool 1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002檢驗(yàn)報(bào)告(報(bào)告編號:A01-002Close off / Rework隔離 / 返工29Chamfer 倒角0.2±0.1*45°Projector 投影儀(4901273pcs/ Machine start up orChange tool 1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002檢驗(yàn)報(bào)告

34、(報(bào)告編號:A01-002Close off / Rework隔離 / 返工7highness 高度19.6+0.05/0Height Tester030mm(01194高度規(guī)3pcs/ Machine start up orChange tool 1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002檢驗(yàn)報(bào)告(報(bào)告編號:A01-002Close off / Rework隔離 / 返工27Chamfer 倒角0.3±0.05*20°Projector 投影儀(4901273pcs/ Machine start up orChange

35、 tool 1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002檢驗(yàn)報(bào)告(報(bào)告編號:A01-002Close off / Rework隔離 / 返工13.Turning Outside Diameter車外圓3Outside diameter 外徑27.3 +0.06/+0.02Micrometer 千分尺(2550mm451384833pcs/ Machine start up or Change tool3pcs/3HAQL1.0 C=0 1.Inspection report (PIR A01-0022.SPC control1.檢驗(yàn)報(bào)告(報(bào)告

36、編號:A01-0022.SPC 控制Close off / Rework /Sort隔離/返工/全檢10highness 高度 3.6+0.05Height Tester030mm(01194高度規(guī)3pcs/ Machine start up or Change tool1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002檢驗(yàn)報(bào)告(報(bào)告編號:A01-002Close off / Rework 隔離 / 返工34Concentricity 同軸度Concentricity Gage 同軸度儀(19753-A-10P3pcs/ Machine start

37、 up or Change tool3pcs/3H AQL1.0 C=0Inspection report (PIR A01-002檢驗(yàn)報(bào)告(報(bào)告編號:A01-002Close off / Rework 隔離 / 返工42Chamfer 倒角Projector 投影儀(4901273pcs/ Machine start up or Change tool1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002檢驗(yàn)報(bào)告(報(bào)告編號:A01-002Close off / Rework 隔離 / 返工42Chamfer 倒角Projector 投影儀(49012

38、73pcs/ Machine start up or Change tool1pcs/3HAQL1.5 C=0Inspection report (PIR A01-002檢驗(yàn)報(bào)告(報(bào)告編號:A01-002Close off / Rework 隔離 / 返工30Cleaning 清洗Automatic ultrasonic cleaning (Machine No.:Q01Different parts mix 不同的零件混合在一起Washing basket 清洗藍(lán)內(nèi)Dempty washing basket 使用空的清洗籃Visual check 目視檢查100%/Shift100%Prod

39、uction flow shee生產(chǎn)流轉(zhuǎn)單 (編號:LCM-7F015Clear / Inform to leader 清理/通知組長超聲波清洗機(jī) (設(shè)備編號:Q01Different batches are mix 不同批次混在一起Different color of flow sheet 不同顏色流轉(zhuǎn)單Machine no. card on thewashing basket機(jī)器號牌放進(jìn)清洗籃Visual check目視檢查10pcs/Shift 100%Production flow shee生產(chǎn)流轉(zhuǎn)單 (編號:LCM-7F015Inform to leader 通知組長Consiste

40、ncy 濃度Consistency 4%±2%Consistency濃度檢測儀(設(shè)備編號:080923Note form Close off / Rework 隔離 / 返工Temperature 溫度65±5Thermometer 溫度計(jì)Note formClose off / Rework 隔離 / 返工Time 時間30 Minutes / Basket 30分鐘 / 籃Set up the washing machine 設(shè)定清洗機(jī)時間Note formClose off / Rework 隔離 / 返工Change washing solution 更換清洗液1t

41、imes / 15 days Visual check 目視檢查Note formChange thewashing solution 更換洗滌劑Part Surface bumps 零件表面碰傷Patrs quantity 零件數(shù)量1 layer of parts on the washing basket清洗籃內(nèi)只能放1層零件Check by 20 times magnifier 20倍放大鏡目視檢查10pcs/Shift 100%Inspection report (PIR A01-002檢驗(yàn)報(bào)告(報(bào)告編號:A01-002Close off / Sorting 隔離 / 全檢40Plat

42、ing 電鍍Salt Spray Test 鹽霧試驗(yàn)198HSalt Spray Tester 鹽霧試驗(yàn)箱3pcs/Plating start up or Add liquorInspection report檢驗(yàn)報(bào)告(報(bào)告編號:*Close off / Rework 隔離 / 返工43Plating thickness 鍍層Zn:510µmx-ray fluorescence tester X-熒光射線測試儀3pcs/Plating start up or Add liquorInspection report檢驗(yàn)報(bào)告(報(bào)告編號:*Close off / Rework 隔離 / 返

43、工Surface bumps 表面碰傷Parts accumulate 零件堆積Put in tray one by one 放進(jìn)盤子排序擺放Check by 20 times magnifier 20倍放大鏡目視檢查100%100%Inspection report (PIR A01-002檢驗(yàn)報(bào)告(報(bào)告編號:A01-002Close off / Sorting 隔離 / 全檢Surface is dirty 表面有臟物Appointed inspection area 指定檢查區(qū)Visual check 目視檢查100%100%Inspection report (PIR A01-002檢驗(yàn)報(bào)告(報(bào)告編號:A01-002Close off / Rework 隔離 / 返工P