帶式輸送機(jī)安裝工藝指導(dǎo)書

1、精選優(yōu)質(zhì)文檔-傾情為你奉上帶式輸送機(jī)安裝工藝指導(dǎo)書工藝名稱Process name工藝要求Process request公差Tolerance 質(zhì)量問題Quality Question解決辦法Solution 地基Foundation按照帶式輸送機(jī)的安裝尺寸，核實(shí)安裝基礎(chǔ)是否符合要求，測量安裝基礎(chǔ)是否在同一水平面上（指橫向）According to the installation size of the belt conveyor,Verify installation base is in line with the requirements,Whether measuring insta

2、llation based on the same horizontal plane(Refers to the horizontal) 水平面公差1/1000Level of tolerance 1/1000 地基水平Foundation Level可用墊片調(diào)整到水平為止Available shim adjustment at the level帶式輸送機(jī)安裝中心線The center line of the belt conveyor installation按總裝圖的安裝尺寸要求，將其尺寸復(fù)制到地基上，劃完線后，再由工程質(zhì)檢進(jìn)行檢驗(yàn)確認(rèn)According to the requireme

3、nts of assembly diagram of installation dimension,Its size is copied to the foundation,After draw the line,Confirmed by the test engineering quality inspection again 滾筒及托輥軸線對輸送機(jī)機(jī)架中心線的垂直度2/1000，兩相鄰?fù)休亴蔷€3mmPulley and roller line to the center line of the conveyor frame vertical degree 2/1000,Two adjac

4、ent rollers diagonal 3mm 先將頭尾架劃好中心，再用軟線彈出帶式輸送機(jī)的中心線，根據(jù)中心線兩側(cè)分畫中間架及支腳線Center head tail rack row first,Pop up the center line of belt conveyor with a soft line again,According to the center line on both sides of the picture frame and the leg line 頭尾架Head and tail frame在經(jīng)檢驗(yàn)合格后的安裝中心線上，進(jìn)行頭尾架的安裝所用工具千墜、水平尺、差

5、尺，主要測量頭、尾架、滾筒座是否在同一水平面上（要求1/1000），爾后測出滾筒軸線對輸送機(jī)中心線的垂直度（要求2/1000）In the inspection qualified after the installation of the center line,The head and tail rack installation tools used for thousand pendant, spirit level, ruler, mainly measuring head and tail frame, pulley is in the same horizontal plane(

6、request 1/1000),Then measure the verticality of cylinder axis of the center line of the conveyor(request 2/1000) 水平公差1/1000垂直公差2/1000The level of tolerance1/1000The vertical tolerance2/1000地基不平，頭尾架變形The foundation uneven,Head to tail frame deformation地基不平可用墊片進(jìn)行調(diào)整；機(jī)架變形可調(diào)整機(jī)架(1) the foundation uneven g

7、asket available to adjust(2)the frame deformation adjustable frame 支腿landing leg首先檢測支腿是否變形，方法是測量兩立柱的對角線，觀測兩立柱是否在同一平面上，確認(rèn)無質(zhì)量問題后，按地腳線進(jìn)行安裝，安裝后確保支腿兩側(cè)立柱的直線度在任意25m長度內(nèi)，公差為5mm，輸送機(jī)長度100m，直線度10mm100-300m,直線度30mm以內(nèi)The first Detecting whether the leg transformation,Methods are the two pillar of diagonal measure

8、ment,If observed two columns on the same plane,After confirmed with no quality problem,According to the anchor line installation,After installation to ensure that the leg on either side of the column the straightness in arbitrary length of 25 m,tolerance of 5 mm,Conveyor length 100 m or less,straigh

9、tness 10mm100-300m,Straightness of 30 mm 對角線4，在任意25m直線度5mm100m直線度10mm,100-300m直線度30mm以內(nèi)Diagonal 4,In any 25 m straightness 5 mm or less 100 m straightness is 10 mm, > 100-300 - m straightness within 30 mm 地基不平，支腿變形The foundation uneven,Head to tail frame deformation 用墊片調(diào)整地腳；修正支腿或變換 (1) with the g

10、asket to adjust the anchor(2) correction of leg or change 中間架Middle Frame 按圖確定好下料點(diǎn)位置，首先安裝與其對應(yīng)的中間架，爾后按中間架排號進(jìn)行安裝，邊安裝邊測量孔的對角線4mm，安裝完后必須經(jīng)質(zhì)檢人員簽字合格后方可進(jìn)行下一步工序According to the figure fine blanking point location is determined,First installation and its corresponding to the middle of the frame,Then according

11、 to the numeral middle frame for installation,Install while measuring hole diagonal 4 mm or less,After the installation must be done by the quality inspection personnel qualified rear can carries on the next working procedure 兩側(cè)中間架水平度2/1000，安裝托輥橫梁孔的對角線公差4mmOn both sides of the middle 2/1000 levelnes

12、s,Install idler beam hole diagonal tolerance of 4 mm or less 兩中間架不在同一水平面上，對角線超差Two the middle frame is not in the same horizontal plane, diagonal error應(yīng)認(rèn)真調(diào)整、測量，注：這是對輸送機(jī)跑偏與否起到關(guān)鍵性的工藝Should be carefully adjusted, measurementNote:This is key technology in terms of conveyor running deviation or not滾筒pull

13、ey頭尾滾筒的安裝要求轉(zhuǎn)動靈活，垂直度要符合2/1000的公差要求The request of installation about head and return pulley is flexible rotation水平度1/1000Levelness1/1000垂直度2/1000Vertical 2/1000滾筒轉(zhuǎn)動不靈活；Pulleys rotation is not flexible垂直度超差Vertical beyond tolerance滾筒兩側(cè)瓦合用墊片進(jìn)行調(diào)整到轉(zhuǎn)動靈活為止；Adjust both sides of pulleys tile combination washe

14、r to flexible rotation檢查劃線是否有誤，Check the dash whether have mistake用調(diào)整螺栓進(jìn)行調(diào)整be adjusted by adjusting the screw托輥橫梁及托輥convey frame and roller認(rèn)真查閱總裝配圖，注意緩沖托輥、前傾橫梁及過渡橫梁、調(diào)心托輥橫梁的安裝位置（兩邊的調(diào)心托輥先不上）Carefully review the general assembly drawing,Notice the installation location of impact rollers, forward beams

15、and excessive beam,spherical roller beams(spherical rollers both side cant install firstly) 輸送帶Conveyor belt輸送帶安裝前必須嚴(yán)格檢查轉(zhuǎn)動件轉(zhuǎn)動是否靈活可靠，確認(rèn)無問題后，可安裝輸送帶，輸送帶的吊裝嚴(yán)禁用帶銳角的工具或鋼絲繩直接接觸帶來吊運(yùn)，可用80mm直徑的圓管等穿入帶心進(jìn)行吊裝，輸送帶接頭貼接采用硫化貼接，需專業(yè)技術(shù)人員完成Conveyor must be strictly checked before installation to confirm turning whether f

16、lexible and reliable.Installation conveyors after confirmed.Transporting conveyor belts use With sharp tools or direct contact with wire rope is forbidden.Lifting can use penetration with a heart tube (pipe diameter80mm).Connector of conveyor belt use then paste sulfide by professional workers. 帶邊撕裂

17、Band edge tear吊裝工具不對，更換工具Lifting tools is wrong,change tools跑偏開關(guān)、拉繩開關(guān)Deviation switch,Rope switch輸送帶安裝完畢后，在試運(yùn)行前必須安裝好跑偏開關(guān)及拉繩開關(guān)，否則禁止試車運(yùn)行After installing conveyor belts ,and Before commissioning，deviation switch and rope switch must be installed successful.or commissioning is forbidden 驅(qū)動裝置Drive means驅(qū)

18、動裝置安裝時與傳動滾筒對接，其兩聯(lián)軸器的標(biāo)志一定對齊（此件為柱銷聯(lián)軸器）安裝同心度0.7mm，安裝完后按設(shè)備要求加足潤滑油Install buff drive and drive pulley，the log of two couplings must alignment.(This piece is pin coupling）Installation concentricity0.7mm，Add Lubricating oil as equipment request after installation.同心度0.7mmConcentricity0.7mm轉(zhuǎn)動時顫動或兩相鄰的軸承發(fā)熱Rot

19、ation fibrillation or two adjacent bearings heating重新調(diào)整驅(qū)動裝置位置，上下不同心可在驅(qū)動架下墊片，解決前后不同心，可移動驅(qū)動裝置解決，以達(dá)到理想效果為止Re-adjust the position of drive means .Driving under the gasket in the frame while Down different heart,Mobile drive unit to slave Before and after different heart.The aim is to achieve the desired

20、 effectPloughunloader犁式卸料器在下料口處安裝犁式卸料器，安裝后要進(jìn)行調(diào)整，膠板探出刮板10-15mm，刮板要與輸送帶調(diào)至無間隙為止，在試運(yùn)行前，把犁頭抬起以減小開車阻力Install plough unloader at feed opening,after installing, adjust it. rubber board is longer than scraper,about 10-15mm. Scraper and conveyor belt should be adjusted with no gap,before commissioning,lift th

21、e pough to reduce driving resistance. 試運(yùn)行Commissioning運(yùn)行前準(zhǔn)備工作：preparation before operating 一、檢查驅(qū)動裝置各潤滑處所注入的潤滑油牌號、數(shù)量是否符合要求；Check the driving device lubrication point,the injected oil grade and quantity to meet the requirements. 二、檢查液力偶合器中注入的介質(zhì)（油式水）質(zhì)量、數(shù)量是否與傳動功率相匹配（應(yīng)加入介質(zhì)量占總?cè)莘e的75-80%）；二、Check injected o

22、peration medium(oiled water) of fluid coupling quality,quantity,whether match the transmission power(should be added to the total volume of operation medium quality 75%-80%)三、檢查制動器閘瓦與制動輪間隙是否符合1.5-3mm的要求；三、Check the brake shoe and brake wheel gap,whether meets the requirements of 1.5-3mm.四、檢查減速器輸入軸的轉(zhuǎn)

23、向，逆止器的轉(zhuǎn)向是否符合要求；點(diǎn)動試車四、Check the the steering of the gearbox input shaft,steering of inverted valve,meets the requirements. cold startup.五、檢查跑偏開關(guān)、拉繩開關(guān)是否安裝完畢；五Check the deviation switch and cord switch are installed.六、用手轉(zhuǎn)動各傳動部分的機(jī)械是否靈活，有無卡住的現(xiàn)象；六Rotate the mechanical part of the transmisison is flexible,

24、with or without stuck phenomenom.七、檢查基礎(chǔ)及各部件螺栓是否緊固，工地焊接的焊縫有無漏焊等；七、Check the basis and every bolts are fastening,weld is welding seamless,etc.八、檢查電氣信號、電氣控制保護(hù)、絕緣等是否符合電氣說明書的要求，點(diǎn)動電機(jī)，確認(rèn)電機(jī)旋轉(zhuǎn)方向；八、Check the electrical signal,electrical control protection,electrical insulation, whether meet the demands of ele

25、ctrical manual,move the motor,check the motor rotation direction. 啟動電機(jī)后減速機(jī)不轉(zhuǎn)動； After starting the motor,reducer doesnt rotate.整機(jī)無法啟動； the conveyor cant be operated.啟動后聯(lián)軸器振動，軸承位發(fā)熱升溫超過40°C（含環(huán)境溫度）coupling vibration starts,bearing position heating temperature rising over 40 degrees.(including ambie

26、nt temperature) 液力偶合器是否加夠了介質(zhì)數(shù)量，F(xiàn)luid coupling add enough quantity of operation medium 有逆止器的帶式輸送機(jī)是否轉(zhuǎn)向不對，check the belt conveyor with inverted valve is turning right. 如聯(lián)軸器振動或軸承位發(fā)熱，應(yīng)重新調(diào)整聯(lián)軸器的同心度或軸承是否缺油。 If the coupling vibration or bearing position is high temperature,re-adjust the concentricity of the

27、coupling or bearing is lack of oil.空載運(yùn)行中的觀察內(nèi)容及設(shè)備調(diào)整The observed and equipment adjust during no load operation試運(yùn)行中，要仔細(xì)觀察各部分的運(yùn)轉(zhuǎn)情況，發(fā)現(xiàn)問題及時調(diào)整：During test run,you should scrutinize the service behavior of every part,find the problem and adjust it.一、觀察各運(yùn)轉(zhuǎn)部件有無相蹭的現(xiàn)象，特別是輸送帶點(diǎn)動,觀察輸送帶是否跑偏，跑偏要及時處理，防止損傷輸送帶；Observe

28、whether one part rub the other part,or off tracking,if off tracking appear,must dispose in time to protect the conveyor belt from broken.二、輸送帶的跑偏超過帶寬的5%應(yīng)進(jìn)行調(diào)整，調(diào)整好后將調(diào)心托輥安裝上；If the off tracking degree more than 5% of belt width should adjust,after adjust finishing,install the aligning roller.三、檢查設(shè)備各運(yùn)轉(zhuǎn)部

29、件，有無異常聲音及異常振動；Check each part of the equipment,whether have abnormal noise or abnormal vibration.四、檢查減速機(jī)、液力偶合器、潤滑油、軸承等處溫升情況是否正常，是否有漏油現(xiàn)象；Check the temperature rise of reducer,fluid coupling,lube and bearing whether oil leak.五、制動器、各種限位開關(guān)保護(hù)裝置的動作是否靈敏可靠；Check brake and all limit switch,whether it is sensitive.六、拉緊裝置運(yùn)行是否良好，有無卡死現(xiàn)象；Tension device running well,whether locking or no